Copper bar protection assembly and battery pack

By designing a copper busbar protection component, which utilizes snap-fit ​​connections and insulation structures to protect the copper busbar, the safety and stability issues of the copper busbar in the battery pack are solved, achieving electrical isolation and physical protection, and improving the overall safety and stability of the battery pack.

CN223941959UActive Publication Date: 2026-02-24SVOLT ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520006957.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-02-24
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

In existing technologies, the copper busbars of new energy vehicle battery packs are susceptible to electrical short circuits, physical damage, and moisture and dust, resulting in insufficient safety and stability.

Method used

A copper busbar protection assembly is designed, including a first protective component and a second protective component, which are connected by snap-fit ​​to form a receiving cavity to protect the conductive post, prevent electrical short circuits and physical damage, and provide an insulating structure to enhance electrical isolation and sealing performance.

Benefits of technology

It improves the safety and stability of the copper busbar, reduces the risk of damage, has a simple and reliable structure, is easy to disassemble and assemble, and enhances the overall safety and stability of the battery pack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper bar protection assembly and a battery pack, the copper bar protection assembly comprises a first protection piece, the first protection piece is arranged on a first bar body, a first accommodating cavity is formed in the first protection piece, and a conductive column of the first bar body is located in the first accommodating cavity; the first protection part is arranged on the first row body, the second protection part is arranged on the second row body, a second containing cavity is formed in the second protection part, the conductive columns of the second row body are located in the second containing cavity, and the first protection part is connected with the second protection part in a clamped mode. According to the copper bar protection assembly, the copper bar protection assembly is arranged on the copper bar, so that electrical short circuit can be prevented, the copper bar is prevented from being affected by physical damage, moisture, dust and the like, the safety and the stability of the copper bar are improved, the damage risk of the copper bar is reduced, and the copper bar protection assembly is simple and reliable in structure and convenient to disassemble and assemble.
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Description

Technical Field

[0001] This utility model relates to the field of power battery technology, and in particular to a copper busbar protection component and a battery pack. Background Technology

[0002] Related technologies indicate that with the rapid development of new energy vehicles (NEVs), battery safety has become a crucial issue of common concern both within and outside the industry. Battery packs in NEVs typically have high voltages, generally between 300V and 800V, which is significantly higher than the 12V or 24V electrical systems in traditional vehicles, thus requiring more stringent safety standards. Due to the high voltage of the battery packs and the significant risk of electric shock, production and maintenance safety have always been a major concern. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. Therefore, this invention provides a copper busbar protection assembly that is highly safe and has a simple and reliable structure.

[0004] This utility model also proposes a battery pack having the above-mentioned copper busbar protection components.

[0005] According to a first aspect of the present invention, a copper busbar protection assembly is used to protect a copper busbar, the copper busbar comprising a first row body and a second row body, the copper busbar protection assembly comprising:

[0006] A first protective component is disposed on the first row body, and the first protective component forms a first receiving cavity, wherein the conductive post of the first row body is located in the first receiving cavity;

[0007] The second protective component is disposed on the second row body and has a second receiving cavity. The conductive post of the second row body is located in the second receiving cavity, and the first protective component and the second protective component are snap-fitted together.

[0008] According to the present invention, the copper busbar protection component, by placing the copper busbar protection component on the copper busbar, can prevent electrical short circuits, avoid physical damage to the copper busbar and the effects of moisture and dust, improve the safety and stability of the copper busbar, reduce the risk of damage to the copper busbar, and has a simple and reliable structure that is easy to disassemble and assemble.

[0009] In some embodiments, a first connecting portion is formed on the first protective member, and a second connecting portion is formed on the second protective member, wherein the first protective member and the second protective member are engaged by the first connecting portion and the second connecting portion.

[0010] In some embodiments, one of the first connecting portion and the second connecting portion is formed as a snap fastener, and the other of the first connecting portion and the second connecting portion is formed as a locking hole, wherein the snap fastener is adapted to extend into the locking hole.

[0011] In some embodiments, the first protective member includes a first cover and a second cover, the first cover and the second cover being snap-fitted together, the first receiving cavity being formed in the second cover, and the first row being disposed between the first cover and the second cover.

[0012] In some embodiments, one of the first cover and the second cover has a hook, and the other of the first cover and the second cover has a groove. The hook is adapted to extend into the groove, and the first cover and the second cover are engaged by the hook and the groove.

[0013] In some embodiments, an insulating cap is formed on the first cover and the insulating cap is snap-fitted to the first cover, and an insulating post is formed on the second cover and the insulating post is welded to the second cover.

[0014] In some embodiments, the insulating post extends along the axial direction of the conductive post of the first row of bodies, and an insulating cavity is formed within the insulating post, wherein the conductive post of the first row of bodies is adapted to extend into the insulating cavity.

[0015] In some embodiments, the first protective member has a first plate extending in the axial direction of the conductive post of the first row body, the first plate enclosing the first receiving cavity, and the first connecting portion is formed on the first plate; the second protective member has a second plate extending in the axial direction of the conductive post of the first row body, the second plate enclosing the second receiving cavity, and the second connecting portion is formed on the second plate.

[0016] In some embodiments, the first protective member and / or the second protective member are injection molded parts.

[0017] The battery pack according to the second aspect of the present invention includes a copper busbar and a copper busbar protection assembly according to the first aspect of the present invention.

[0018] According to the present invention, the battery pack improves the safety and stability of the battery pack by providing the copper busbar protection component described in the first aspect.

[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0020] Figure 1This is a schematic diagram of a copper busbar protection assembly according to an embodiment of the present utility model;

[0021] Figure 2 yes Figure 1 A schematic diagram of the copper busbar protection assembly shown from another angle;

[0022] Figure 3 yes Figure 1 This is a schematic diagram of the copper busbar protection assembly from another angle.

[0023] Figure 4 yes Figure 1 The diagram shows an explosion-proof schematic of the copper busbar protection assembly.

[0024] Figure label:

[0025] 100. Copper busbar protection assembly; 1. First protective component; 11. Buckle; 12. First cover; 121. Slot; 122. Insulating cap; 13. Second cover; 131. Hook; 132. First plate; 14. First receiving cavity; 2. Second protective component; 21. Hole; 22. Second plate; 23. Second receiving cavity; 24. Insulating post; 25. Insulating cavity; 200. Copper busbar; 201. First row body; 202. Second row body; 203. Conductive post. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0027] The following is for reference. Figures 1-4 Description of a copper busbar protection assembly 100 according to a first aspect embodiment of the present invention.

[0028] like Figures 1-4 As shown, the copper busbar protection assembly 100 according to the first aspect of the present invention includes: a first protective member 1 and a second protective member 2.

[0029] Specifically, the copper busbar protection assembly 100 is used to protect the copper busbar 200, which includes a first busbar body 201 and a second busbar body 202. The copper busbar protection assembly 100 includes a first protective member 1 and a second protective member 2. The first protective member 1 is disposed in the first busbar body 201 and has a first receiving cavity 14. The conductive post 203 of the first busbar body 201 is located in the first receiving cavity 14. The second protective member 2 is disposed in the second busbar body 202 and has a second receiving cavity 23. The conductive post 203 of the second busbar body 202 is located in the second receiving cavity 23. The first protective member 1 and the second protective member 2 are snap-fitted together. Understandably, the copper busbar protection assembly 100 can prevent electrical short circuits and avoid physical damage and the effects of moisture and dust on the copper busbar 200. The first protective component 1 is installed on the first busbar body 201 and forms a first receiving cavity 14, which is used to accommodate the conductive post 203 of the first busbar body 201. This protects the conductive post 203 from external factors and also prevents electric shock failure caused by accidental contact. The second protective component 2 is installed on the second busbar body 202 and forms a second receiving cavity 23, which is used to protect the conductive post 203 on the second busbar body 202. The first protective component 1 and the second protective component 2 are connected by a snap-fit ​​method, which is simple and reliable, easy to install and disassemble, and ensures that the first protective component 1 and the second protective component 2 fit tightly, providing comprehensive protection for the copper busbar 200.

[0030] According to the embodiment of the present utility model, the copper busbar protection component 100, by setting the copper busbar protection component 100 on the copper busbar 200, can prevent electrical short circuits, avoid the copper busbar 200 from being affected by physical damage and moisture and dust, improve the safety and stability of the copper busbar 200, reduce the risk of damage to the copper busbar 200, and has a simple and reliable structure that is easy to disassemble and assemble.

[0031] In some embodiments of this utility model, a first connecting portion is formed on the first protective member 1, and a second connecting portion is formed on the second protective member 2. The first protective member 1 and the second protective member 2 are engaged and snapped together through the first connecting portion and the second connecting portion. It can be understood that the first receiving cavity 14 is used to receive the conductive posts 203 of the first row 201, providing electrical isolation and physical protection for the conductive posts 203. The first connecting portion is disposed on the first protective member 1 and is used to engage and snap together with the second connecting portion of the second protective member 2. The second receiving cavity 23 is used to receive the conductive posts 203 of the second row 202, providing electrical isolation and physical protection for the conductive posts 203. The second connecting portion is disposed on the second protective member 2 and is used to engage and snap together with the first connecting portion of the first protective member 1. Therefore, electrical short circuits and electric shock accidents can be effectively prevented, and the connection is stable and reliable.

[0032] In some embodiments of this utility model, one of the first connecting portion and the second connecting portion is formed as a snap fastener 11, and the other of the first connecting portion and the second connecting portion is formed as a locking hole 21, with the snap fastener 11 adapted to extend into the locking hole 21. That is, the first connecting portion can be formed as a snap fastener 11 and the second connecting portion as a locking hole 21, or the first connecting portion can be formed as a locking hole 21 and the second connecting portion as a snap fastener 11. Figure 2 As shown, in a specific embodiment, the first connecting part is formed as a snap-fit ​​11, and the second connecting part is formed as a snap-fit ​​hole 21. Therefore, the connection method is convenient and quick, facilitating installation and disassembly, and reducing the difficulty of assembling and disassembling the first protective member 1 and the second protective member 2.

[0033] In some embodiments, a seal is provided on the contact surface between the snap 11 and the snap hole 21 to further enhance the sealing performance of the copper busbar protection assembly 100, prevent moisture and dust from entering, and ensure the IPX8 protection effect.

[0034] In some embodiments of this utility model, such as Figure 4 As shown, the first protective component 1 includes a first cover 12 and a second cover 13. The first cover 12 and the second cover 13 are snap-fitted together. A first receiving cavity 14 is formed in the second cover 13. A first row of bodies 201 is adapted to be disposed between the first cover 12 and the second cover 13. That is to say, the first protective component 1 is fitted onto the first row of bodies 201 by snap-fitting the first cover 12 and the second cover 13, which improves the flexibility and reliability of the first protective component 1 and simplifies the installation and maintenance process.

[0035] In some embodiments of this utility model, such as Figure 4 As shown, one of the first cover 12 and the second cover 13 has a hook 131, and the other has a groove 121. The hook 131 is adapted to extend into the groove 121, and the first cover 12 and the second cover 13 are engaged by the hook 131 and the groove 121. That is, the hook 131 can be formed on the first cover 12 and the groove 121 can be formed on the second cover 13, or the groove 121 can be formed on the first cover 12 and the hook 131 can be formed on the second cover 13. Therefore, the connection method is quick and convenient, easy to install and disassemble, and reduces the difficulty of assembling and disassembling the first cover 12 and the second cover 13.

[0036] In some embodiments, a seal is provided between the hook 131 and the slot 121 to further enhance the sealing performance of the copper busbar protection assembly 100, prevent moisture and dust from entering, and ensure the IPX8 protection effect.

[0037] Specifically, there are multiple hooks 131 arranged circumferentially on the second cover 13, and multiple slots 121 arranged circumferentially on the first cover 12. The multiple hooks 131 correspond one-to-one with the multiple slots 121.

[0038] In some embodiments of this utility model, such as Figure 2 As shown, an insulating cap 122 is formed on the first cover 12, and the insulating cap 122 is snap-fitted to the first cover 12. An insulating post 24 is formed on the second cover 13, and the insulating post 24 is welded to the second cover 13. Thus, the insulating cap 122 and the insulating post 24 further enhance the electrical isolation effect, prevent electric shock accidents caused by contact between the conductive post 203 and the outside environment, and further improve the sealing performance.

[0039] In some embodiments of this utility model, the insulating post 24 extends along the axial direction of the conductive post 203 of the first row of bodies 201, and an insulating cavity 25 is formed within the insulating post 24. The conductive post 203 of the first row of bodies 201 is adapted to extend into the insulating cavity 25. It can be understood that by providing the insulating post 24 on the second cover 13, and forming the insulating cavity 25 within the insulating post 24, the conductive post 203 of the first row of bodies 201 can extend into the insulating cavity 25, further enhancing the electrical isolation and physical protection performance. This not only improves the overall safety but also ensures the reliability and stability of the connection.

[0040] In some embodiments of this utility model, the first protective member 1 has a first plate 132 extending along the axial direction of the conductive posts 203 of the first row body 201, the first plate 132 enclosing a first receiving cavity 14, and a first connecting portion formed on the first plate 132. The second protective member 2 has a second plate 22 extending along the axial direction of the conductive posts 203 of the first row body 201, the second plate 22 enclosing a second receiving cavity 23, and a second connecting portion formed on the second plate 22. Thus, not only is reliable electrical isolation and physical protection provided, but the reliability and stability of the connection are also ensured.

[0041] Specifically, there are multiple latches 11, which are located on the side surface of the first plate 132 opposite to the first receiving cavity 14, and are arranged in the circumferential direction of the first plate 132. There are multiple slots 21, which are located on the second plate 22 and are arranged one-to-one with the multiple latches 11.

[0042] Because injection molding can produce complex-shaped parts efficiently and economically, while ensuring the consistency and quality of the parts, both the first protective component 1 and the second protective component 2 are injection molded parts.

[0043] A battery pack according to a second aspect of the present invention includes a copper busbar 200 and a copper busbar protection assembly 100 according to the first aspect of the present invention described above.

[0044] The battery pack according to the present invention improves the safety and stability of the battery pack by providing the copper busbar protection component 100 of the first aspect embodiment described above.

[0045] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0047] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0049] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A copper busbar protection assembly for protecting a copper busbar, the copper busbar comprising a first row and a second row, characterized in that, The copper busbar protection assembly includes: A first protective component is disposed on the first row body, and the first protective component forms a first receiving cavity, wherein the conductive post of the first row body is located in the first receiving cavity; The second protective component is disposed on the second row body and has a second receiving cavity. The conductive post of the second row body is located in the second receiving cavity, and the first protective component and the second protective component are snap-fitted together.

2. The copper busbar protection assembly according to claim 1, characterized in that, The first protective component has a first connecting portion, and the second protective component has a second connecting portion. The first protective component and the second protective component are engaged and snapped together by the first connecting portion and the second connecting portion.

3. The copper busbar protection assembly according to claim 2, characterized in that, One of the first connecting portion and the second connecting portion is formed as a snap fastener, and the other of the first connecting portion and the second connecting portion is formed as a locking hole, the snap fastener being adapted to extend into the locking hole.

4. The copper busbar protection assembly according to claim 2, characterized in that, The first protective component includes a first cover and a second cover, the first cover and the second cover are snap-fitted together, the first receiving cavity is formed in the second cover, and the first row is adapted to be disposed between the first cover and the second cover.

5. The copper busbar protection assembly according to claim 4, characterized in that, One of the first cover and the second cover has a hook, and the other of the first cover and the second cover has a groove. The hook is adapted to extend into the groove, and the first cover and the second cover are engaged by the hook and the groove.

6. The copper busbar protection assembly according to claim 4, characterized in that, An insulating cap is formed on the first cover, and the insulating cap is snapped into the first cover. An insulating post is formed on the second cover, and the insulating post is welded into the second cover.

7. The copper busbar protection assembly according to claim 6, characterized in that, The insulating column extends along the axial direction of the conductive column of the first row of bodies, and an insulating cavity is formed inside the insulating column. The conductive column of the first row of bodies is adapted to extend into the insulating cavity.

8. The copper busbar protection assembly according to claim 4, characterized in that, The first protective member has a first plate extending along the axial direction of the conductive post of the first row body, the first plate enclosing the first receiving cavity, and the first connecting portion is formed on the first plate. The second protective member has a second plate extending along the axial direction of the conductive post of the first row body, the second plate enclosing the second receiving cavity, and the second connecting portion is formed on the second plate.

9. The copper busbar protection assembly according to any one of claims 1-8, characterized in that, The first protective component and / or the second protective component are injection molded parts.

10. A battery pack, characterized in that, Includes copper busbars and copper busbar protection assemblies as described in any one of claims 1-9.