Intelligent camera for industrial detection

Abstract

The utility model discloses an intelligent camera for industrial detection, and relates to the technical field of intelligent cameras. The intelligent camera for industrial detection comprises a mounting plate and an automatic cleaning assembly, the automatic cleaning assembly is arranged on the mounting plate and comprises a mounting box, the mounting box is fixedly connected to the lower surface of the mounting plate, an electric telescopic rod is arranged in the mounting box, and the telescopic end of the electric telescopic rod slidably penetrates out of the front surface of the mounting box. The telescopic end of the electric telescopic rod is fixedly connected with an L-shaped connecting plate, the front surface of the L-shaped connecting plate is fixedly connected with a protection box, and the lower surface of the protection box is fixedly connected with an L-shaped mounting plate. And a worker does not need to hold a cleaning tool by hand to clean the lens of the intelligent camera, so that the labor pressure of the worker is reduced, and the practicability of the intelligent camera for industrial detection is improved.

Description

Technical Field

[0001] This utility model relates to the field of intelligent camera technology, and in particular to an intelligent camera for industrial inspection. Background Technology

[0002] In existing technologies, images of industrial products are acquired using image acquisition devices such as smart cameras, and the acquired images are then used for inspection.

[0003] However, during long-term operation in industrial workshops, dust inevitably accumulates on the lenses of smart cameras. This dust can obstruct the lens and affect the clarity of images of industrial products. Therefore, it is necessary to clean the lenses of smart cameras regularly. However, cleaning the lenses of industrial smart cameras usually requires manual operation. Workers use air nozzles or dust-removing compressed air canisters to blow large dust particles away from the lens, and then use a brush to gently brush away the dust from top to bottom. If stubborn stains are encountered, microfiber lens paper or ultrafine lens cloth can be used to wipe from the center outward in a spiral pattern. This is time-consuming and labor-intensive, increases the labor intensity of workers, and has poor practicality. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide an intelligent camera for industrial inspection that can solve the problem that the lens cleaning of industrial intelligent cameras usually needs to be done manually. Workers use air nozzles or dust-removing compressed air canisters to blow large dust particles away from the lens, and then use a brush to gently brush away the dust from top to bottom. If more stubborn stains are encountered, micro-micro non-woven lens paper or superfine fiber lens cloth can be used to wipe from the center to the periphery in a spiral outward order, which is time-consuming and labor-intensive, and increases the labor intensity of workers.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent camera for industrial inspection, including a mounting plate;

[0006] An automatic cleaning component is mounted on the mounting plate. The automatic cleaning component includes a mounting box, which is fixedly connected to the lower surface of the mounting plate. An electric telescopic rod is installed inside the mounting box.

[0007] The telescopic end of the electric telescopic pole slides through the front surface of the mounting box. An L-shaped connecting plate is fixedly connected to the telescopic end of the electric telescopic pole. A protective box is fixedly connected to the front surface of the L-shaped connecting plate. An L-shaped mounting plate is fixedly connected to the lower surface of the protective box.

[0008] The upper surface of the L-shaped mounting plate is fixedly equipped with multiple sections of electric telescopic rods, and the telescopic ends of the multiple sections of electric telescopic rods slide through the interior of the protective box.

[0009] Preferably, the telescopic end of the multi-segment electric telescopic rod is fixedly connected to a connecting rod, the front surface of the connecting rod is fixedly connected to an L-shaped fixing plate, and the upper surface of the L-shaped fixing plate is fixedly installed with a second servo motor.

[0010] The output end of the second servo motor is fixedly connected to a drive shaft, the rear end of which rotates through the rear surface of the connecting rod, and a cleaning sponge is fixedly connected to the rear end of the drive shaft.

[0011] Preferably, a connecting pipe is fixedly connected to the upper surface of the connecting rod, an air outlet communicating with the connecting pipe is fixedly connected to the rear surface of the connecting pipe, a rectangular plate is fixedly connected to the upper surface of the connecting pipe, and a connecting block is fixedly connected to the left side of the protective box.

[0012] An air pump is fixedly installed on the upper surface of the connecting block. An air supply hose is fixedly connected to the output end of the air pump. The end of the air supply hose away from the air pump slides through the interior of the protective box and is fixedly connected to the connecting pipe. The air supply hose is connected to the connecting pipe.

[0013] Preferably, the protective box is fixedly connected to both the left and right sides with fixing plates, and guide rods are fixedly connected to the rear surfaces of both fixing plates;

[0014] The mounting plate has two guide plates fixedly connected to its lower surface, and the rear ends of the two guide rods slide through the rear surfaces of the corresponding guide plates.

[0015] Preferably, a concave plate is fixedly connected to the upper surface of the mounting plate, and a connecting shaft is rotatably connected to the left and right inner walls of the concave plate. A smart camera is fixedly connected to the opposite face of the two connecting shafts.

[0016] The right end of the connecting shaft on the right side rotates through the outer surface of the concave plate, and a turbine is fixedly sleeved on the right end of the connecting shaft on the right side.

[0017] Preferably, a first servo motor is fixedly mounted on the upper surface of the mounting plate, and a worm gear is fixedly connected to the output end of the first servo motor. The worm gear and the turbine mesh together, and a control box is fixedly connected to the upper surface of the mounting plate.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This intelligent camera for industrial inspection can automatically clean its lens by setting an automatic cleaning component, eliminating the need for staff to manually clean the lens with cleaning tools, reducing labor pressure and improving the practicality of the intelligent camera for industrial inspection.

[0020] 2. This intelligent camera for industrial inspection uses two guide rods and two guide plates to assist in the movement of the protective box, thereby improving the stability of the overall movement of the protective box. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the entire utility model from the right side.

[0024] Figure 3 This is a schematic diagram showing the connection between the connecting pipe and the connecting rod of this utility model;

[0025] Figure 4 This is a bottom view of the lower surface of the entire utility model.

[0026] Reference numerals: 1. Mounting plate; 2. Control box; 3. Concave plate; 4. Smart camera; 5. Rectangular plate; 6. Protective box; 7. Air hose; 8. Connecting block; 9. Air pump; 10. Multi-segment electric telescopic rod; 11. L-shaped mounting plate; 12. Fixing plate; 13. Guide rod; 14. Worm gear; 15. Connecting shaft; 16. Turbine; 17. First servo motor; 18. Guide plate; 19. Mounting box; 20. Connecting pipe; 21. Air outlet; 22. Connecting rod; 23. Drive shaft; 24. Cleaning sponge; 25. L-shaped fixing plate; 26. Second servo motor; 27. L-shaped connecting plate. Detailed Implementation

[0027] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0028] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0030] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0031] Please see Figure 1-4 This utility model provides a technical solution: an intelligent camera for industrial inspection, including a mounting plate 1 and an automatic cleaning component. The automatic cleaning component is set on the mounting plate 1 and includes a mounting box 19, which is fixedly connected to the lower surface of the mounting plate 1. An electric telescopic rod is provided inside the mounting box 19.

[0032] The telescopic end of the electric telescopic rod slides through the front surface of the mounting box 19. The telescopic end of the electric telescopic rod is fixedly connected to an L-shaped connecting plate 27. The front surface of the L-shaped connecting plate 27 is fixedly connected to a protective box 6. The lower surface of the protective box 6 is fixedly connected to an L-shaped mounting plate 11.

[0033] Among them, multiple electric telescopic rods 10 are fixedly installed on the upper surface of the L-shaped mounting plate 11, and the telescopic ends of the multiple electric telescopic rods 10 slide through the interior of the protective box 6.

[0034] Furthermore, the telescopic end of the multi-segment electric telescopic rod 10 is fixedly connected to a connecting rod 22, the front surface of the connecting rod 22 is fixedly connected to an L-shaped fixing plate 25, and the upper surface of the L-shaped fixing plate 25 is fixedly installed with a second servo motor 26.

[0035] The output end of the second servo motor 26 is fixedly connected to a drive shaft 23. The rear end of the drive shaft 23 rotates through the rear surface of the connecting rod 22, and a cleaning sponge 24 is fixedly connected to the rear end of the drive shaft 23.

[0036] Furthermore, a connecting pipe 20 is fixedly connected to the upper surface of the connecting rod 22, an air outlet 21 communicating with it is fixedly connected to the rear surface of the connecting pipe 20, a rectangular plate 5 is fixedly connected to the upper surface of the connecting pipe 20, and a connecting block 8 is fixedly connected to the left side of the protective box 6.

[0037] Among them, an air pump 9 is fixedly installed on the upper surface of the connecting block 8, and an air supply hose 7 is fixedly connected to the output end of the air pump 9. The end of the air supply hose 7 away from the air pump 9 slides through into the interior of the protective box 6 and is fixedly connected to the connecting pipe 20. The air supply hose 7 communicates with the connecting pipe 20.

[0038] Furthermore, fixing plates 12 are fixedly connected to both the left and right sides of the protective box 6, and guide rods 13 are fixedly connected to the rear surfaces of both fixing plates 12.

[0039] Among them, two guide plates 18 are fixedly connected to the lower surface of the mounting plate 1, and the rear ends of the two guide rods 13 slide through the rear surface of the corresponding guide plates 18.

[0040] Furthermore, a concave plate 3 is fixedly connected to the upper surface of the mounting plate 1, and a connecting shaft 15 is rotatably connected to the left and right inner walls of the concave plate 3. A smart camera 4 is fixedly connected to the opposite face of the two connecting shafts 15.

[0041] The right end of the right connecting shaft 15 rotates through the outer surface of the concave plate 3, and the right end of the right connecting shaft 15 is fixedly sleeved with a turbine 16.

[0042] Furthermore, a first servo motor 17 is fixedly mounted on the upper surface of the mounting plate 1, and a worm gear 14 is fixedly connected to the output end of the first servo motor 17. The worm gear 14 and the turbine gear 16 mesh together. A control box 2 is fixedly connected to the upper surface of the mounting plate 1.

[0043] Furthermore, when it is necessary to clean the lens of the smart camera 4, the first servo motor 17 is first started. The first servo motor 17 drives the worm gear 14 to rotate, and the worm gear 14 drives the connecting shaft 15 connected to it to rotate through the turbine 16. The connecting shaft 15 drives the smart camera 4 to reset (e.g., Figure 1 (as shown)

[0044] Then, the electric telescopic rod inside the installation box 19 is activated, and the telescopic end of the electric telescopic rod drives the protective box 6 to move forward as a whole through the L-shaped connecting plate 27;

[0045] When the protective box 6 moves forward as a whole, the protective box 6 drives the two guide rods 13 to move forward through the inner walls of the two guide plates 18 via the two fixed plates 12. The two guide rods 13 and the two guide plates 18 play an auxiliary role in the movement of the protective box 6 as a whole, thereby improving the stability of the movement of the protective box 6 as a whole.

[0046] Furthermore, after the protective box 6 is moved to the designated position, the multi-section electric telescopic rod 10 is activated first. The telescopic end of the multi-section electric telescopic rod 10 pushes the connecting rod 22 to move as a whole. When the air outlet 21 moves to correspond with the lens of the smart camera 4, the air pump 9 is activated. The air pump 9 inputs the generated gas into the interior of the connecting pipe 20 through the air supply hose 7, and finally discharges it through the air outlet 21 to blow away the dust on the lens of the smart camera 4.

[0047] After blowing for approximately 10-15 seconds, the multi-segment electric telescopic rod 10 is activated again. The telescopic end of the multi-segment electric telescopic rod 10 pushes the connecting rod 22 upward. When the cleaning sponge 24 comes into contact with the lens of the smart camera 4, the second servo motor 26 is activated. The second servo motor 26 rotates the cleaning sponge 24 via the transmission shaft 23 to perform a final wipe on the lens of the smart camera 4. By setting up an automatic cleaning component, the lens of the smart camera 4 can be automatically cleaned, eliminating the need for staff to manually clean the lens of the smart camera 4 with cleaning tools, reducing the labor pressure of staff, and improving the practicality of the smart camera used for industrial inspection.

[0048] Working principle: When the lens of the smart camera 4 needs to be cleaned, the first servo motor 17 is started first. The first servo motor 17 drives the worm gear 14 to rotate. The worm gear 14 drives the connecting shaft 15 connected to it to rotate through the worm wheel 16. The connecting shaft 15 drives the smart camera 4 to reset (e.g., Figure 1 (as shown)

[0049] Then, the electric telescopic rod inside the installation box 19 is activated, and the telescopic end of the electric telescopic rod drives the protective box 6 to move forward as a whole through the L-shaped connecting plate 27;

[0050] When the protective box 6 moves forward as a whole, the protective box 6 drives the two guide rods 13 to move forward through the inner walls of the two guide plates 18 via the two fixed plates 12. The two guide rods 13 and the two guide plates 18 play an auxiliary role in the movement of the protective box 6 as a whole.

[0051] Furthermore, after the protective box 6 is moved to the designated position, the multi-section electric telescopic rod 10 is activated first. The telescopic end of the multi-section electric telescopic rod 10 pushes the connecting rod 22 to move as a whole. When the air outlet 21 moves to correspond with the lens of the smart camera 4, the air pump 9 is activated. The air pump 9 inputs the generated gas into the interior of the connecting pipe 20 through the air supply hose 7, and finally discharges it through the air outlet 21 to blow away the dust on the lens of the smart camera 4.

[0052] After blowing for approximately 10-15 seconds, the multi-segment electric telescopic rod 10 is activated again. The telescopic end of the multi-segment electric telescopic rod 10 pushes the connecting rod 22 upward. When the cleaning sponge 24 comes into contact with the lens of the smart camera 4, the second servo motor 26 is activated. The second servo motor 26 rotates the cleaning sponge 24 via the transmission shaft 23 to perform a final wipe on the lens of the smart camera 4. By setting up an automatic cleaning component, the lens of the smart camera 4 can be automatically cleaned, eliminating the need for staff to manually clean the lens of the smart camera 4 with cleaning tools, thus reducing the labor pressure on staff.

[0053] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A smart camera for industrial inspection, characterized in that, include: Mounting plate (1); Automatic cleaning component, the automatic cleaning component is set on the mounting plate (1), the automatic cleaning component includes mounting box (19), the mounting box (19) is fixedly connected to the lower surface of the mounting plate (1), and an electric telescopic rod is provided inside the mounting box (19); Among them, the telescopic end of the electric telescopic rod slides through the front surface of the mounting box (19), the telescopic end of the electric telescopic rod is fixedly connected to an L-shaped connecting plate (27), the front surface of the L-shaped connecting plate (27) is fixedly connected to a protective box (6), and the lower surface of the protective box (6) is fixedly connected to an L-shaped mounting plate (11). Among them, multiple electric telescopic rods (10) are fixedly installed on the upper surface of the L-shaped mounting plate (11), and the telescopic ends of the multiple electric telescopic rods (10) slide through the interior of the protective box (6).

2. The intelligent camera for industrial inspection according to claim 1, characterized in that: The telescopic end of the multi-segment electric telescopic rod (10) is fixedly connected to a connecting rod (22), and an L-shaped fixing plate (25) is fixedly connected to the front surface of the connecting rod (22). A second servo motor (26) is fixedly installed on the upper surface of the L-shaped fixing plate (25). Among them, the output end of the second servo motor (26) is fixedly connected to the drive shaft (23), the rear end of the drive shaft (23) rotates through the rear surface of the connecting rod (22), and the rear end of the drive shaft (23) is fixedly connected to the cleaning sponge (24).

3. The intelligent camera for industrial inspection according to claim 2, characterized in that: The upper surface of the connecting rod (22) is fixedly connected to the connecting pipe (20), the rear surface of the connecting pipe (20) is fixedly connected to the air outlet (21) communicating with it, the upper surface of the connecting pipe (20) is fixedly connected to the rectangular plate (5), and the left side of the protective box (6) is fixedly connected to the connecting block (8). Among them, an air pump (9) is fixedly installed on the upper surface of the connecting block (8), and an air delivery hose (7) is fixedly connected to the output end of the air pump (9). The end of the air delivery hose (7) away from the air pump (9) slides through into the interior of the protective box (6) and is fixedly connected to the connecting pipe (20). The air delivery hose (7) is connected to the connecting pipe (20).

4. The intelligent camera for industrial inspection according to claim 1, characterized in that: The protective box (6) is fixedly connected to both the left and right sides with fixing plates (12), and guide rods (13) are fixedly connected to the rear surfaces of the two fixing plates (12). Among them, two guide plates (18) are fixedly connected to the lower surface of the mounting plate (1), and the rear ends of the two guide rods (13) slide through the rear surface of the corresponding guide plate (18).

5. A smart camera for industrial inspection according to claim 1, characterized in that: The upper surface of the mounting plate (1) is fixedly connected to a concave plate (3), and the left and right inner walls of the concave plate (3) are rotatably connected to connecting shafts (15). The opposite surfaces of the two connecting shafts (15) are fixedly connected to a smart camera (4). Among them, the right end of the right connecting shaft (15) rotates through the outer surface of the concave plate (3), and the right end of the right connecting shaft (15) is fixedly sleeved with a turbine (16).

6. The intelligent camera for industrial inspection according to claim 1, characterized in that: The upper surface of the mounting plate (1) is fixedly mounted with a first servo motor (17), and the output end of the first servo motor (17) is fixedly connected with a worm (14). The worm (14) and the turbine (16) mesh together. The upper surface of the mounting plate (1) is fixedly connected with a control box (2).

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