Durable airflow bulking machine

Abstract

The utility model relates to the field of food and feed processing equipment, and provides a durable airflow bulking machine which comprises a rack, a tank cover, a tank body, a locking bow, a lock hook, an uncovering fork rod and an uncovering cylinder, tank cover damping mechanisms are respectively arranged on the rack on the left side and the right side of the tank cover, a bow damping mechanism is arranged on the rack below the locking bow, the damping mechanisms are formed by combining metal springs and elastic rubber or plastics, the bow damping mechanism is controlled by an air cylinder or manually and can stretch and retract back and forth, and the bow needs to be bounced off during bulking. And the damping mechanism stops at the bounce-off position of the bow and retracts to the front of the rack when not needed, so that the tank cover and the tank body can be overturned for feeding and discharging. The durable airflow bulking machine disclosed by the utility model can effectively reduce the damage of vibration force generated by instant bulking to the machine and obviously prolong the service life of the machine.

Description

TECHNICAL FIELD

[0001] The utility model relates to food, feed processing equipment field, concretely relates to a durable airflow puffing machine. BACKGROUND

[0002] Large airflow puffing machine is a kind of grain puffing equipment, which is composed of puffing tank body, heating device, rotating device, safety protection device, damping device, rack and base etc.Its working principle is that certain material is loaded into the sealed cast steel tank body with cover, and is heated by using liquefied gas, coal gas or coal, and the tank body is continuously rotated at a certain speed, so that the material is uniformly heated, and the temperature in the tank gradually rises with continuous heating, and the water in the material body surface and body will escape and vaporize, forming a certain pressure in the tank.When the water content of the material is controlled to about 5% to 12%, the pressure in the tank will reach 0.2 to 1.3 Mpa (different materials have different pressures).At this time, the material in the tank has been basically cooked, and if the tank cover is suddenly opened, the material will be dehydrated and expanded, and its structure will change, and the volume will expand several times to tens of times.

[0003] The existing airflow puffing machine has the following disadvantages: when the cover is opened, the tank cover and the tank body rely on two groups of springs for damping, and the damping effect is not good, and the rack and the bow are easy to deform and break. SUMMARY

[0004] The utility model discloses a durable airflow puffing machine, which can effectively reduce the damage of the vibration force generated by instantaneous puffing to the machine and significantly improve the service life of the machine.

[0005] The utility model discloses a durable airflow puffing machine, which can effectively reduce the damage of the vibration force generated by instantaneous puffing to the machine and significantly improve the service life of the machine.

[0006] In this invention, both the tank cover shock absorption mechanism and the bow shock absorption mechanism are composed of a combination of metal springs and elastic rubber or plastic. Metal springs are durable, but their excessive rebound force and elasticity make them prone to deformation, easily damaging the machinery due to spring-induced vibrations. Furthermore, the relative positions of parts can easily change, preventing certain mechanical actions from being completed. Elastic rubber and plastic, on the other hand, offer stable shape and excellent shock absorption. The combination of these two materials allows the metal spring to absorb the initial impact force, while the rubber and plastic assist in absorbing subsequent impact forces, maintaining shape and stable relative positions of the parts. Alternatively, the rubber and plastic can absorb the initial impact force, while the metal spring absorbs the later impact force; this type of shock absorption mechanism achieves the same effect.

[0007] In the above technical solution, the outer layer of the bow shock absorption mechanism is a protective layer, which is made of metal plate or steel wire, fiber-reinforced rubber or carbon fiber composite plate with a certain strength. The middle layer is elastic rubber or plastic, and the inner layer is a split cavity structure. The outer, middle and inner layers of the bow shock absorption mechanism are connected by a guide connecting rod. A metal spring is sleeved on the guide connecting rod. The upper end of the metal spring is restricted by the protective layer or the upper cavity of the inner layer, and the lower end of the metal spring is restricted by the spring outer sleeve or the lower cavity of the inner layer. The spring outer sleeve is fixed on the lower cavity of the inner layer, and elastic rubber or plastic is placed inside the lower cavity of the inner layer.

[0008] In the above technical solution, the tank cover shock absorption mechanism includes a slider, a metal spring is horizontally arranged behind the slider, and an elastic rubber is provided on the side of the metal spring. The elastic rubber is placed inside a rubber guide protective sleeve.

[0009] In the above technical solution, the opening fork has a U-shaped structure for positioning and correcting the end of the locking hook when opening the cover.

[0010] This utility model of a durable airflow extruder has a simple structure and is easy to use. It can effectively reduce the damage to the machine caused by the vibration force generated during instantaneous extrusion and significantly improve the service life of the machine. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the entire durable airflow extruder of this utility model.

[0012] Figure 2 This is a schematic diagram of the opening of the durable airflow puffing machine of this utility model.

[0013] Figure 3 This is an exploded view of the bow-shaped shock absorption mechanism in this utility model.

[0014] Figure 4 This is a diagram showing the working state of the bow-shaped shock absorber mechanism.

[0015] Figure 5 This is a schematic diagram of the bow-shaped shock absorber mechanism without a spring jacket.

[0016] Figure 6 It is the sectional view of the tank cover damping mechanism in the utility model.

[0017] Figure 7 It is the structure schematic view of the bulging tank part in the utility model.

[0018] Among them: 1. frame, 2. locking bow, 3. bow damping mechanism, 4. tank cover damping mechanism, 5. cover opening fork rod, 6. protective layer, 7. intermediate layer elastic rubber, 8. inner layer upper cavity, 9. inner layer elastic rubber, 10. metal spring, 11. inner layer lower cavity, 12. connecting plate, 13. metal spring, 14. front elastic rubber, 15. rear elastic rubber, 16. rubber guide protection sleeve, 17. sliding block, 18. bearing, 19. lock hook, 20. tank body, 21. tank cover, 22. tank cover, 23. fire baffle, 24. tank opening positioning pin, 25. heating furnace, 26. air pressure nozzle. DETAILED DESCRIPTION

[0019] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent and easy to understand, the specific embodiments of the utility model are described in detail below in conjunction with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the following disclosed specific implementation.

[0020] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can be present.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used in this description and the appended claims, the singular forms "a", "an" and "the" include plural references unless the context clearly dictates otherwise. The term "and / or" includes any and all combinations of one or more of the associated listed items.

[0022] As Figure 1 , Figure 2 , Figure 6As shown, the utility model embodiment provides a kind of durable airflow puffing machine, including frame 1, tank cover 21, tank body 20, locking bent bow 2, lock hook 19, uncovering fork lever 5, uncovering cylinder;The locking bent bow 2 is bolted with tank cover 22, the locking bent bow 2 is equipped with lock hook 19, locking bent bow 2, lock hook 19 respectively with tank body 20 pin joint, the opposite end of lock hook 19 is equipped with uncovering fork lever 5, uncovering fork lever 5 is connected with uncovering cylinder, the frame of tank cover left and right is respectively equipped with tank cover damping mechanism 4, the frame below locking bent bow is equipped with bent bow damping mechanism 3, above-mentioned damping mechanism is all made of metal spring and elastic rubber or plastic combination, bent bow damping mechanism 3 is controlled by cylinder and can be telescopic back and forth, bent bow needs to be bounced open when puffing, damping mechanism stops at bent bow bounce open place, when not needed, it is collected to the front of frame, so that tank cover, tank body overturns loading, discharging.

[0023] Tank cover damping mechanism 4 and bent bow damping mechanism 3 in the utility model are all made of metal spring and elastic rubber or plastic combination, metal spring is durable, but rebound force and telescopic property are too big, and it is also easy to be deformed, and the relative position of parts is easy to change, leading to the failure of some actions of machine;And elastic rubber, plastic shape is stable, also have good impact shock absorbing force;Metal spring absorbs the impact force in early stage, and rubber plastic then assists to absorb the impact force in subsequent stage, and keeps shape and relative position of parts stable.

[0024] As shown in Figure 3 、 Figure 4 , the outer layer of bent bow damping mechanism is protective layer 6, adopts metal plate or steel wire, fiber reinforced rubber or carbon fiber composite board with certain strength, the middle layer is elastic rubber or plastic, the inner layer is upper and lower split cavity structure, the outer layer, the middle layer and the inner layer of bent bow damping mechanism are connected by guide connecting rod, metal spring 10 is sleeved on the guide connecting rod, the upper end of metal spring 10 is limited by inner layer upper cavity 8, the lower end of metal spring 10 is limited by spring outer sleeve bottom, the spring outer sleeve is fixed on inner layer lower cavity (spring outer sleeve is additionally arranged in inner layer lower cavity 11 for limiting lower end of spring, when there is no spring outer sleeve, it can be directly limited by inner layer lower cavity 11, as shown in Figure 5 ), and elastic rubber or plastic is placed in inner layer lower cavity. Among them, the outer layer, the middle layer and the inner layer upper cavity are closely attached, and a certain gap is left between the elastic rubber or plastic in the inner layer upper cavity and the inner layer lower cavity. It can also not leave gap, but the damping effect is better when there is gap.

[0025] It should be noted that the elastic rubber can be square or circular, and the elastic rubber surface has a protective layer, which is more stable in shape, and is the optimal solution; the metal spring can be one, and is optimized to two, and the effect is better, the elastic rubber can be arranged between the two metal springs, or one on the left and one on the right of the two metal springs, or three as shown in Figure 3 .

[0026] As shown in Figure 5 , the tank cover damping mechanism is installed on the rack 1 through the connecting plate 12, and the tank cover damping mechanism includes a sliding block 17 in the middle, the turning shaft of the tank cover tank body passes through the center hole of the sliding block and is connected with the sliding block 17, the metal springs are arranged horizontally in front and back of the sliding block, the outer side of each metal spring is provided with an elastic rubber, and a gap is left between the elastic rubber and the sliding block, and the elastic rubber is arranged in the rubber guide protection sleeve 16.

[0027] It should be noted that the metal spring and the elastic rubber behind the sliding block are necessary, and the metal spring and the elastic rubber in front of the sliding block can not be arranged, but the effect is better when arranged; the metal spring is optimized to two, but is not limited to two, and the elastic rubber can be arranged in the rubber guide protection sleeve to prevent the elastic rubber from being compressed too much and deformed, but the rubber guide protection sleeve can also be omitted. The elastic rubber can be arranged between the two metal springs, or one on the left and one on the right of the two metal springs, or one above, one in the middle and one below the two metal springs.

[0028] In the embodiment, the uncapping fork rod has a U-shaped structure for positioning and correcting the end of the lock hook when uncapping. A roller and a shaft sleeve can also be arranged in the middle of the U-shaped structure, which has a better effect.

[0029] When the set pressure is reached, the PLC informs the uncapping cylinder to execute the action, pushes the uncapping fork rod to push the lock hook, the lock hook loses the locking force of the bent bow, and the bent bow and the tank cover connected with the bent bow are instantaneously opened, and the material in the tank body instantaneously loses pressure and expands, and at the same time, the bent bow damping mechanism 3 is controlled by the cylinder, and the bent bow damping mechanism stops at the position where the bent bow is opened, as shown in Figure 2 .

[0030] The contents not described in detail in the specification belong to the prior art known to those skilled in the art.

[0031] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A durable air flow puffing machine, comprising a frame, a tank cover, a tank body, a locking bent bow, a lock hook, an uncapping fork rod, an uncapping cylinder; the tank cover is bolted on the locking bent bow, the locking bent bow is provided with a lock hook, and the locking bent bow and the lock hook are respectively pinned with the tank body; the opposite ends of the lock hook are provided with an uncapping fork rod connected with the uncapping cylinder, characterized in that: The left and right sides of the tank cover are respectively provided with tank cover damping mechanisms, and the lower side of the locking bow is provided with a bow damping mechanism. The damping mechanisms are composed of metal springs and elastic rubber or plastic. The bow damping mechanism is controlled by a gas cylinder or manually and can be extended and retracted. When the bow is inflated, the damping mechanism stops at the position where the bow is expanded, and when it is not needed, it is retracted to the front of the frame, so that the tank cover and the tank body can be turned over for feeding and discharging.

2. The durable air-flosser of claim 1, wherein: The outer layer of the bow damping mechanism is a protective layer made of a metal plate or a steel wire, fiber-reinforced rubber or a carbon fiber composite plate. The middle layer is elastic rubber or plastic, and the inner layer is an upper and lower split cavity structure. The outer layer, the middle layer and the inner layer of the bow damping mechanism are connected by a guide connecting rod. A metal spring is sleeved on the guide connecting rod. The upper end of the metal spring is limited by the protective layer or the upper cavity of the inner layer, and the lower end of the metal spring is limited by the spring sleeve or the lower cavity of the inner layer. The spring sleeve is fixed on the lower cavity of the inner layer, and elastic rubber or plastic is placed in the lower cavity of the inner layer.

3. The durable air-flosser of claim 1, wherein: The tank cover damping mechanism comprises a sliding block, a metal spring arranged horizontally behind the sliding block, and elastic rubber provided on the side of the metal spring.

4. The durable air-flosser of claim 1, wherein: The uncapping fork rod has a U-shaped structure for positioning and correcting the end of the locking hook when uncapping.

Images