Alcohol distillation efficient condensation recovery equipment

Abstract

The utility model provides alcohol distillation efficient condensation recovery equipment, which belongs to the technical field of alcohol production equipment and comprises a distillation tower, a condensation device and an alcohol recovery device. The distillation tower is communicated with an exhaust pipe, the exhaust pipe is communicated with a transfer pipe, and the transfer pipe is provided with an air outlet communicated with the adsorption and dilution device; a baffle valve is arranged in the adapter pipe; an elastic piece capable of providing axial thrust for the blocking valve is arranged in the containing pipe. One side of the blocking valve is connected with a sliding rod, and the sliding rod can movably stretch into the containing pipe to be connected with the elastic piece. Excess steam generated in the distillation process can be discharged into the adsorption and dilution device through the gas outlet pipe and the adapter pipe, and the discharge amount is changed in real time according to the air pressure in the distillation tower, so that the safety and the distillation effect are ensured; the harmful gas and the peculiar smell in the steam are adsorbed through the adsorption and dilution device, the harmful gas and the peculiar smell in the steam are effectively purified, the temperature and the humidity of the steam and the concentration of harmful substances are reduced, and the emission safety and the environmental friendliness are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to alcohol production equipment technical field, concretely relates to a kind of alcohol distillation efficient condensation recovery equipment. BACKGROUND

[0002] Condensation recovery equipment converts water vapor in gas into liquid water through condensation process, thereby improving energy utilization efficiency or reducing energy waste. During the distillation process of alcohol production, alcohol and water in steam are separated by condensation to achieve the purpose of efficient recovery of alcohol. The core purpose is to improve the recovery rate of alcohol and reduce energy waste.

[0003] The existing traditional alcohol distillation efficient condensation recovery equipment includes a distillation column, a condenser, a heating block, a collection tank and other components. The heating block provides a heat source to heat the mixture containing alcohol to a steam state. The steam enters the distillation column, where the alcohol and water components are separated according to the boiling point difference through fractional distillation. The steam then flows to the condenser, where it is rapidly condensed into a liquid by the action of the cooling liquid. The alcohol is effectively converted from the gas phase to the liquid phase. The condensed liquid flows into the collection tank through the pipeline, thereby completing the recovery and storage of alcohol.

[0004] The above-mentioned existing traditional distillation equipment lacks effective control of excess steam generated during the distillation process, thereby affecting the recovery efficiency of alcohol. In the high-temperature and high-pressure distillation tower environment, excessive storage of steam can cause abnormal increase of internal pressure of the equipment, increasing the risk of equipment failure and safety accidents. Changes in internal pressure of the equipment can cause serious safety hazards. INVENTION CONTENTS

[0005] The purpose of the present utility model is to provide an alcohol distillation efficient condensation recovery equipment to solve at least one of the technical problems existing in the background art.

[0006] To achieve the above-mentioned purpose, the present utility model adopts the following technical solutions:

[0007] The present utility model provides an alcohol distillation efficient condensation recovery equipment, comprising a distillation column and a condensation device communicating with the distillation column. The condensation device is connected with an alcohol recovery device.

[0008] The distillation column is connected with an exhaust pipe, and the other end of the exhaust pipe is connected with an adapter pipe.

[0009] The radial end face of the adapter pipe is provided with an air outlet hole, and the air outlet hole is connected with an adsorption and dilution device.

[0010] The inside of the adapter pipe is provided with a blocking valve that can reciprocally slide axially along the adapter pipe.

[0011] The other end of the adapter pipe is provided with an end plate, which is connected to one end of the containing pipe;

[0012] The other end of the containing pipe is closed, which is a closed end; the containing pipe is provided with an elastic member, which can provide axial thrust for the barrier valve;

[0013] The barrier valve is connected to a slide rod on the side away from the exhaust pipe, which can move through the end plate and extend into the containing pipe to connect to the elastic member.

[0014] Further, one end of the slide rod near the barrier valve is fixedly provided with a connecting plate, one end of the elastic member is connected to the connecting plate, and the other end of the elastic member is connected to the closed end of the containing pipe.

[0015] Further, the closed end is connected to a sleeve, and the slide rod can slide into the sleeve.

[0016] Further, the adapter pipe includes a valve pipe, a transition pipe connected to one end of the valve pipe, and the other end of the transition pipe connected to the exhaust pipe.

[0017] Further, the inner diameter of the valve pipe is greater than the outer diameter of the transition pipe; the diameter of the barrier valve is greater than the inner diameter of the transition pipe and less than the outer diameter of the transition pipe, and matches the inner diameter of the valve pipe.

[0018] Further, the end plate is provided with a communication pipe through which the slide rod moves.

[0019] Further, the bottom of the distillation column is provided with a storage tank, and the sidewall of the storage tank is provided with a first heating component; the sidewall of the distillation column is provided with a second heating component.

[0020] Further, the top of the distillation column is connected to the input end of the condensing device through a first collection pipe, the output end of the condensing device is connected to the alcohol recovery device through a second collection pipe; the top of the distillation column is connected to the output end through a reflux pipe.

[0021] Further, the reflux pipe is connected to the output end through a reflux pump.

[0022] Further, the elastic member is a spring.

[0023] Compared with the prior art, the alcohol distillation efficient condensation and recovery equipment has the following beneficial effects: the excess steam generated in the distillation process can be discharged into the adsorption and dilution device through the exhaust pipe and the adapter pipe, the discharge of the excess steam is changed in real time according to the size of the air pressure in the distillation tower, the safety and the distillation effect are ensured, the harmful gas and the peculiar smell in the steam are adsorbed by the adsorption and dilution device, the harmful gas and the peculiar smell in the steam are effectively purified, the temperature, humidity and harmful substance concentration of the steam are reduced, and the safety and environmental friendliness of the discharge are improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0025] Figure 1 The alcohol distillation efficient condensation and recovery equipment three-dimensional structure diagram described in the embodiment of the present application.

[0026] Figure 2 The alcohol distillation efficient condensation and recovery equipment three-dimensional structure diagram described in the embodiment of the present application shows the internal structure of the condensing device.

[0027] Figure 3 The alcohol distillation efficient condensation and recovery equipment three-dimensional structure diagram described in the embodiment of the present application shows the internal structure of the dilution device.

[0028] Figure 4 The alcohol distillation efficient condensation and recovery equipment three-dimensional structure diagram described in the embodiment of the present application shows the internal structure of the distillation tower.

[0029] Figure 5 For Figure 3 The structure of A in the middle is enlarged.

[0030] 1-distillation tower; 2-condensing device; 3-alcohol recovery device; 4-exhaust pipe; 5-adapter pipe; 6-air outlet; 7-adsorption and dilution device; 8-block valve; 9-end plate; 10-containing pipe; 11-elastic member; 12-sliding rod; 13-connection plate; 14-sleeve; 51-valve pipe; 52-transition pipe; 15-communication pipe; 16-storage tank; 17-first heating component; 18-second heating component; 19-first collection pipe; 20-second collection pipe; 21-backflow pipe; 22-backflow pump; 23-water inlet pipe; 24-supporting column; 25-base; 26-protection shell; 27-condensing pipe; 28-water tank; 29-adsorption plate; 30-water storage box; 31-sliding column; 32-conveying pipe. DETAILED DESCRIPTION

[0031] The embodiments of the present application will be described in detail below with reference to the drawings, in which the same or similar components are denoted by the same or similar reference numerals, and therefore the description will be given only once. The embodiments described below are examples in which all combinations of the various configurations described in the embodiments are not necessarily mandatory, and their mutual combinations are also included in the technical scope of the present application.

[0032] It will be understood by those within the art that, in general, terms used herein, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise specifically defined herein.

[0033] It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

[0034] It will be understood by those within the art that, in general, terms used herein, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise specifically defined herein.

[0035] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, different embodiments or examples described in the specification and the features of different embodiments or examples can be combined and combined by those skilled in the art without contradiction.

[0036] In the description of the present application, the terms "first", "second" are used only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can include at least one of the features explicitly or implicitly. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0037] In the description of the present specification, the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present technology and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present technology.

[0038] Unless otherwise expressly specified and limited, the terms "mount", "connect", "connect", "set" should be understood broadly, for example, it can be fixedly connected, set, or it can be detachably connected, set, or integrally connected, set. For those skilled in the art, the specific meaning of the above terms in the present technology can be understood according to the specific circumstances.

[0039] In order to facilitate the understanding of the present utility model, the present utility model will be further explained and described below with specific embodiments combined with the drawings, and the specific embodiments do not constitute a limitation on the embodiments of the present utility model.

[0040] Those skilled in the art should understand that the drawings are only schematic diagrams of the embodiments, and the components in the drawings are not necessarily necessary for the implementation of the present utility model.

[0041] As Figures 1 to 5 shown, the present utility model embodiment provides a kind of alcohol distillation efficient condensation recovery equipment, including distillation column 1, and the condensing device 2 being communicated with the distillation column 1, the condensing device 2 is communicated with alcohol recovery device 3.Mixed liquor is distilled in distillation column 1, alcohol vapor flows into alcohol recovery device 3 after condensation by condensing device 2, to ensure the safety and stability of the gas pressure in distillation column 1 during distillation, the steam in distillation column 1 can be discharged at any time according to the size of gas pressure.Specifically, the top of distillation column 1 is communicated with adapter pipe 5 by exhaust pipe 4, the radial end surface of adapter pipe 5 is equipped with air outlet hole 6, air outlet hole 6 is communicated with adsorption dilution device 7, the steam in distillation column 1 first enters adapter pipe 5 by exhaust pipe 4, then enters adsorption dilution device 7 by air outlet hole 6 on adapter pipe 5, after steam enters adsorption dilution device 7, it is filtered by the adsorption, dilution effect in adsorption dilution device 7 Odor and harmful gas.

[0042] In order to realize that the gas in distillation column 1 is discharged at any time according to the size of gas pressure, to ensure the pressure safety of distillation column 1, the inside of the adapter pipe 5 is equipped with a blocking valve 8 that can reciprocate axially along the adapter pipe 5, by the axial movement of the blocking valve 8 in the adapter pipe 5, the communication between the air outlet hole 6 and the exhaust pipe 4 can be closed. Figure 1 , Figure 5As shown, when the baffle valve 8 moves to the right side of the outlet 6, it blocks the communication channel between the exhaust pipe 4 and the outlet, and the distillate in the distillation column cannot be discharged. When the baffle valve 8 moves to the left side of the outlet 6, so that the outlet 6 is connected to the exhaust pipe 4, the gas in the distillation column can enter the adsorption dilution device 7 through the outlet 6.

[0043] At the other end of the transfer tube 5 (such as...) Figure 5 The left end of the transfer pipe 5 is provided with an end plate 9, and a receiving pipe 10 is connected to the left side of the end plate 9. The right end of the receiving pipe 10 is connected to the end plate 9. The other end of the receiving pipe 10 is closed. An elastic element 11 is provided inside the receiving pipe 10 to provide axial thrust to the barrier valve 8. Figure 1 , Figure 5 In the normal non-working state, the leftward thrust of the elastic element 11 pushes the baffle valve 8 to the right of the outlet 6, and the exhaust pipe 4 is blocked from the outlet. During the distillation process, when the gas pressure in the distillation column 1 is too high, the gas in the exhaust pipe 4 pushes the baffle valve to the left, and the elastic element 11 is compressed and deformed until the outlet 6 is connected to the exhaust pipe. The gas enters the adsorption and dilution device 7 through the outlet 6, and the gas pressure in the distillation column decreases to ensure safety. When the gas pressure in the distillation column decreases, the gas is insufficient to push the elastic element 11, and the elastic element 11 pushes the baffle valve back to its original position to prevent the gas from continuing to be discharged, thus ensuring the gas pressure in the distillation column and ensuring the distillation effect.

[0044] To ensure reliable and stable movement of the partition valve 8, a slide rod 12 is connected to the side of the partition valve 8 away from the exhaust pipe 4, i.e. Figure 5 As shown, a sliding rod 12 is connected to the left side of the barrier valve 8. A through hole is provided on the end plate 9, through which the sliding rod 12 movably passes through the end plate 9 and extends into the receiving tube 10, connecting with the elastic element 11. The elastic element 11 can drive the sliding rod 12 to push the barrier valve 8 to move, and the sliding rod 12 can slide within the receiving tube 10. Specifically, on the end of the sliding rod 12 near the barrier valve 8 (i.e.... Figure 5 A connecting plate 13 is fixedly provided at the right end of the sliding rod 12 (that is, the right end of the elastic element 11). The elastic element 11 is connected to the connecting plate 13, thereby pushing the sliding rod 12 to move through the connecting plate 13. The other end of the elastic element 11 is fixedly connected to the closed end of the receiving tube 10. In order to enable the sliding rod 12 to move stably, a sleeve 14 is connected to the closed end of the receiving tube 10. The diameter of the sleeve 14 is larger than the diameter of the sliding rod 12, and the sliding rod 12 can slide into the sleeve 14.

[0045] In this embodiment, the elastic element 11 is a spring, which is sleeved around the sleeve 14, with one end fixedly connected to the closed end and the other end fixedly connected to the connecting plate.

[0046] Specifically, the adapter pipe 5 includes a valve pipe 51 and a transition pipe 52 connected to the valve pipe 51 at one end and to the exhaust pipe 4 at the other end. The inner diameter of the valve pipe 51 is greater than the outer diameter of the transition pipe 52; the diameter of the blocking valve 8 is greater than the inner diameter of the transition pipe 52 and less than the outer diameter of the transition pipe 52, and matches the inner diameter of the valve pipe 51. In this way, it is ensured that the blocking valve 8 can move smoothly in the valve pipe 51, that the blocking valve 8 can tightly fit the left end radial end face of the transition pipe 52, and that the communication between the exhaust pipe 4 and the gas outlet hole 6 is blocked.

[0047] In actual application, in order to avoid excessive movement of the blocking valve 8 to the left, the right side of the end plate 9 is provided with a communication pipe 15 through which the slide rod 12 moves, the diameter of the communication pipe 15 is greater than the diameter of the through hole, and the right end of the slide rod 12 is a slide column 31 matching the diameter of the communication pipe 15, the diameter of the slide column is greater than the diameter of the through hole.

[0048] The bottom of the distillation tower 1 is provided with a storage tank 16, and the sidewall of the storage tank 16 is provided with a first heating component 17; the sidewall of the distillation tower 1 is provided with a second heating component 18. The top of the distillation tower 1 is connected to the input end of the condensing device 2 through a first collection pipe 19, and the output end of the condensing device 2 is connected to the alcohol recovery device 3 through a second collection pipe 20; the top of the distillation tower 1 is connected to the output end through a reflux pipe 21. The reflux pipe 21 is connected to the output end through a reflux pump 22.

[0049] In combination Figure 3 As shown, the adsorption and dilution device includes a water tank 28, and two adsorption plates 29 are fixedly connected to the inner side upper portion of the water tank 28. When the excess steam enters the inside of the water tank 28 from the gas outlet hole 6, the adsorption plates 29 can effectively adsorb the odor substances, a small amount of impurities, and organic volatile substances in the alcohol steam, etc. The inside of the water tank 28 is fixedly connected with a water storage box 30, the steam from the distillation tower can fully contact with the water in the water storage box 30 and be diluted, and the discharge reduces the pollution of the environment. The side of the water tank away from the distillation tower 3 is fixedly connected with a water inlet pipe 23.

[0050] The second heating component 18 is a heating wire fixedly connected to the inside of the distillation tower 1, and the heating wires in the inside of the distillation tower are uniformly distributed in the bottom and the sidewall of the distillation tower. The heating wires adopt the principle of resistance heating, convert electric energy into heat energy, and adjust the temperature in the distillation tower by accurately controlling the current size of the heating wires to adapt to the distillation requirements of alcohol solutions with different concentrations. The first heating component 19 in the storage tank 16 is mainly used for secondary heating or preheating of the alcohol in the storage tank 16. The first heating component 19 can adopt an electric heating plate or other forms of heating elements, thereby improving the recovery rate of alcohol.

[0051] Storage tank 16 is connected to a delivery pipe 32 for alcohol. After the alcohol enters, the top is blocked to seal it. A reflux assembly for providing reflux force is fixedly connected to the top of the distillation column. The reflux assembly includes a reflux pipe 21, one side of which is fixedly connected to the inside of the distillation column. This effectively improves the purity of the alcohol and the recovery rate of the distillation. Through continuous circulation, the alcohol is better separated from other impurities. The other end of the reflux pipe 21 is connected to a reflux pump 22 and the inside of a protective shell 26 that connects to a condenser. This ensures that the refluxed alcohol vapor or liquid is evenly distributed within the protective shell 26, where it exchanges heat with the condenser 27 again or participates in other physicochemical changes during the distillation process. The two ends of the condenser extend out of the protective shell and are connected to an external refrigeration unit. The principle of the condenser is not described in detail here. The left side of the protective shell 26 is connected to a second collection pipe 20, which is connected to an alcohol recovery device 3 for collecting the final alcohol product. The storage tank, adsorption dilution device, and alcohol recovery device are all fixed on the base 25. The protective shell of the condensation device is fixed on the top of the support column 24, and the bottom of the support column 24 is fixed on the base 25.

[0052] The working principle of the high-efficiency condensation and recovery equipment for alcohol distillation described in this embodiment is as follows:

[0053] Heating wires evenly distributed within the distillation column heat the liquid mixture into vapor through precise temperature control, completing the initial distillation separation process. The generated vapor enters the protective shell through the first collection pipe 19 and flows into the adsorption and dilution device through the outlet. The gas flow rate is regulated by an elastic element in conjunction with a baffle valve, automatically opening and closing the outlet channel based on changes in vapor pressure to ensure safe gas flow control. When the pressure within the distillation column returns to normal, the spring force pushes the baffle valve back to its original position, closing the connection between the outlet and the exhaust pipe. The reflux pipe allows a portion of the vapor to be returned to the distillation column for secondary distillation, further improving the purity and recovery rate of the alcohol. Through continuous circulation, the separation effect between alcohol and impurities is significantly enhanced, achieving highly efficient alcohol distillation and recovery.

[0054] Although the specific embodiments of the present utility model have been described above in conjunction with the accompanying drawings, this is not intended to limit the scope of protection of the present utility model. Those skilled in the art should understand that, based on the technical solutions disclosed in the present utility model, all modifications or variations that can be made by those skilled in the art without creative effort should be included within the scope of protection of the present utility model.

Claims

1. An alcohol distillation high-efficiency condensation recovery device, comprising a distillation tower (1) and a condensation device (2) in communication with the distillation tower (1), and an alcohol recovery device (3) in communication with the condensation device (2); characterized in that: the distillation tower (1) is in communication with an exhaust pipe (4), and the other end of the exhaust pipe (4) is in communication with an adapter pipe (5); a radial end surface of the adapter pipe (5) is provided with an air outlet hole (6), and the air outlet hole (6) is in communication with an adsorption and dilution device (7); the inside of the adapter pipe (5) is provided with a blocking valve (8) that can reciprocate axially along the adapter pipe (5); the other end of the adapter pipe (5) is provided with an end plate (9) that is connected to one end of a containing pipe (10); the other end of the containing pipe (10) is closed, and is a closed end; the containing pipe (10) is provided with an elastic member (11) that can provide an axial thrust for the blocking valve (8); the side of the blocking valve (8) away from the exhaust pipe (4) is connected with a sliding rod (12) that can movably extend into the containing pipe (10) through the end plate (9) and be connected with the elastic member (11). An end of the sliding rod (12) close to the blocking valve (8) is fixedly provided with a connecting plate (13), one end of the elastic member (11) is connected with the connecting plate (13), and the other end of the elastic member (11) is connected with the closed end of the containing pipe (10). The closed end is connected with a sleeve (14), and the sliding rod (12) can slidably extend into the sleeve (14). The adapter pipe (5) comprises a valve pipe (51) and a transition pipe (52) connected at one end with the valve pipe (51) and at the other end with the exhaust pipe (4). The inner diameter of the valve pipe (51) is greater than the outer diameter of the transition pipe (52); the diameter of the blocking valve (8) is greater than the inner diameter of the transition pipe (52) and less than the outer diameter of the transition pipe (52), and matches the inner diameter of the valve pipe (51). The end plate (9) is provided with a communication pipe (15) through which the sliding rod (12) movably passes. The bottom of the distillation tower (1) is provided with a storage tank (16), and the sidewall of the storage tank (16) is provided with a first heating component (17); the sidewall of the distillation tower (1) is provided with a second heating component (18).

2. The alcohol distillation high-efficiency condensation recovery equipment according to claim 1, characterized in that: The top of the distillation tower (1) is in communication with the input end of the condensation device (2) through a first collection pipe (19), the output end of the condensation device (2) is in communication with the alcohol recovery device (3) through a second collection pipe (20); and the top of the distillation tower (1) is in communication with the output end through a reflux pipe (21).

3. The alcohol distillation high-efficiency condensation recovery equipment according to claim 2, characterized in that: The reflux pipe (21) is in communication with the output end through a reflux pump (22).

4. The alcohol distillation high-efficiency condensing recovery equipment according to claim 1, characterized in that: The elastic member (11) is a spring.

5. The alcohol distillation high-efficiency condensing recovery equipment according to claim 4, characterized in that: ​ 6. The apparatus for high efficient condensation recovery of alcohol distillation according to claim 1, characterized in that: ​ 7. The alcohol distillation high-efficiency condensing recovery equipment according to claim 1, characterized in that: ​ 8. The apparatus for high efficient condensation recovery of alcohol distillation according to claim 1, characterized in that: ​ 9. The alcohol distillation high-efficiency condensing recovery equipment according to claim 8, characterized in that: ​ 10. The apparatus for high-efficiency condensation recovery of alcohol distillation according to any one of claims 1 to 9, characterized in that: ​

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