Settling separation device for carbon black color paste
By designing a carbon black slurry sedimentation and separation device with a support platform, tubular separator, and rotating shaft, and using a peristaltic pump and motor to drive centrifugal blades for sedimentation and separation, the problems of low efficiency, high energy consumption, and difficult cleaning in the existing technology are solved, and efficient and low-cost carbon black slurry sedimentation is achieved.
Patent Information
- Application Number
- CN202520390372.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Existing carbon black slurry sedimentation and separation technologies suffer from problems such as long separation time, low efficiency, large equipment investment, high energy consumption, severe wear and tear, and complex processes, making it difficult to meet the demand for high-efficiency and low-cost production.
A carbon black slurry sedimentation and separation device was designed, comprising a support platform, a tubular separator bottom shell, a movable platform, a rotating shaft, and centrifugal blades. The centrifugal blades on the rotating shaft are driven by a peristaltic pump and a motor to perform sedimentation and separation, and the device is sealed and easy to clean through a lifting assembly.
It improves the sedimentation and separation efficiency and product quality of carbon black slurry, reduces labor intensity and cleaning difficulty, and provides more reliable production support.
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Figure CN223945063U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to separating equipment technical field, specifically for a kind of for carbon black slurry sedimentation separation device. BACKGROUND
[0002] With the acceleration of urbanization, the proportion of carbon black slurry in total demand of society rises year by year. As a major energy consumer, the energy-saving problem of carbon black slurry industry has been increasingly concerned.
[0003] The existing carbon black slurry sedimentation separation background technology can meet the needs of production and use to some extent, but still has many shortcomings. Although the natural sedimentation method is simple in operation, low in cost and widely applicable, it has long separation time, low efficiency and incomplete separation. Although the centrifugal sedimentation method has high separation efficiency and good effect, it has large equipment investment, high energy consumption and serious equipment wear. Although the chemical flocculation sedimentation method is effective for fine particles, it introduces new impurities and has complex process control.
[0004] Therefore, a carbon black slurry sedimentation separation device is proposed. UTILITY MODEL CONTENT
[0005] The utility model aims to provide a carbon black slurry sedimentation separation device.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A carbon black slurry sedimentation separation device comprises a support table, a tubular separator bottom shell fixedly installed on the support table, an activity table sleeved on the top end of the support table, a separation cabin provided in the tubular separator bottom shell, an automatic separation assembly provided at the bottom end of the tubular separator bottom shell, a rotating shaft rotatably installed in the separation cabin, a plurality of centrifugal blades uniformly fixedly installed on the outer side of the rotating shaft, a tubular separator upper shell sleeved on the top end of the tubular separator bottom shell, the tubular separator upper shell fixedly connected with the side wall of the activity table, the tubular separator upper shell sleeved on the top end of the separation cabin, and a lifting assembly provided at the top end of the support table.
[0008] Preferably, a peristaltic pump is fixedly installed on the side wall of the tubular separator bottom shell, a feed pipe is clamped at the bottom end of the peristaltic pump, and the other end of the feed pipe is in communication with the bottom wall of the separation cabin.
[0009] Preferably, an installation groove is formed in the top end of the activity table, a motor is fixedly installed in the installation groove, a first sprocket is fixedly connected to the output end of the motor, a second sprocket is fixedly connected to the top end of the rotating shaft, and a chain is sleeved on the outer sides of the first sprocket and the second sprocket.
[0010] Preferably, the top ends of the first sprocket and the second sprocket are also fitted with protective shells.
[0011] Preferably, an inclined bucket is fixedly installed inside the upper shell of the tubular separator, the top of the inclined bucket is located below the top opening of the separation chamber, and a discharge pipe is also connected to the outside of the upper shell of the tubular separator, the top of the discharge pipe being connected to the bottom of the inclined bucket.
[0012] Preferably, the lifting assembly includes an electric telescopic rod fixedly installed inside the support platform, and the extended end of the electric telescopic rod is fixedly connected to the bottom wall of the movable platform.
[0013] Preferably, the upper shell of the tubular separator is mounted above the lower shell of the tubular separator, and the meshing part of the upper shell and the lower shell of the tubular separator is tightly fitted.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. By setting up an automatic separation component and starting the peristaltic pump, the peristaltic pump, in conjunction with the feed pipe, continuously adds the carbon black slurry to be settled into the separation chamber. The peristaltic pump ensures the slurry flows only within the feed pipe, preventing it from adsorbing into the pump body and reducing waste. When the motor starts, it drives the second sprocket via the first sprocket and chain. The centrifugal blades on the outside of the rotating shaft rotate at high speed within the separation chamber, enabling the carbon black slurry to settle and separate. This improves separation efficiency, increases production efficiency and product quality, reduces labor intensity and the impact of human factors, and provides more reliable technical support for carbon black industrial production.
[0016] 2. By setting up a lifting assembly, the electric telescopic rod can push the movable platform up and down at the top of the support platform. When the movable platform is in contact with the support platform, the upper shell and the lower shell of the tubular separator are also tightly in contact, which can ensure the sealing of the upper shell and the lower shell of the tubular separator and ensure the sedimentation and separation effect of the carbon black slurry. When the electric telescopic rod is extended, it can push the movable platform upward, at which point the upper shell and the lower shell of the tubular separator separate, allowing the rotating shaft to be removed from the separation chamber. This facilitates the cleaning of the centrifuge blades and the separation chamber, reduces the cleaning difficulty, and improves the cleaning efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a side cross-sectional view of the support platform in an embodiment of the present invention.
[0019] Figure 3 It is the partial section structure schematic view of the pipe separator bottom shell in the embodiment of the utility model;
[0020] Figure 4 It is the structure schematic view of the movable table top end.
[0021] In the drawing: 1, support table; 2, movable table; 3, installation slot; 4, motor; 5, protective shell; 6, discharge pipe; 7, pipe separator upper shell; 8, pipe separator bottom shell; 9, feed pipe; 10, peristaltic pump; 11, first sprocket; 12, chain; 13, second sprocket; 14, inclined hopper; 15, separation cabin; 16, rotating shaft; 17, centrifugal blade; 18, electric telescopic rod. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0023] In order to better understand the above technical scheme, the above technical scheme will be described in detail below in conjunction with the drawings of the specification and specific embodiments.
[0024] Embodiment 1:
[0025] Please refer to Figures 1 to 4 A separation device, including: support table 1, pipe separator bottom shell 8 is fixedly installed on support table 1, movable table 2 is sleeved on the top end of support table 1, separation cabin 15 is arranged in pipe separator bottom shell 8, automatic separation assembly is also arranged at the bottom end of pipe separator bottom shell 8, automatic separation assembly includes rotating shaft 16 that is rotatably installed in separation cabin 15, a plurality of centrifugal blades 17 are uniformly fixedly installed on the outer side of rotating shaft 16, pipe separator upper shell 7 is sleeved on the top end of pipe separator bottom shell 8, pipe separator upper shell 7 is fixedly connected with the side wall of movable table 2, and pipe separator upper shell 7 is sleeved on the top end of separation cabin 15, and lifting assembly is also arranged at the top end of support table 1.
[0026] Please refer to Figure 1 Peristaltic pump 10 is fixedly installed on the side wall of pipe separator bottom shell 8, feed pipe 9 is clamped at the bottom end of peristaltic pump 10, and the other end of feed pipe 9 is communicated with the bottom wall of separation cabin 15.
[0027] Please refer to Figure 2The top end of the movable table 2 is provided with a mounting groove 3, a motor 4 is fixedly installed in the mounting groove 3, the output end of the motor 4 is fixedly connected with a first sprocket 11, the top end of the rotating shaft 16 is fixedly connected with a second sprocket 13, and the first sprocket 11 and the second sprocket 13 are jointly sleeved with a chain 12 on the outer sides thereof.
[0028] Please refer to Figure 2 The top end of the first sprocket 11 and the second sprocket 13 is also sleeved with a protective shell 5.
[0029] Please refer to Figure 2 The inclined hopper 14 is fixedly installed in the tubular separator upper shell 7, the top end of the inclined hopper 14 is located below the top opening of the separation cabin 15, and the tubular separator upper shell 7 is also provided with a discharge pipe 6 in communication on the outer side thereof, and the top end of the discharge pipe 6 is in communication with the bottom of the inclined hopper 14.
[0030] In this embodiment, in use, after the peristaltic pump 10 is started, the peristaltic pump 10 cooperates with the feed pipe 9 to continuously add the carbon black slurry to be settled into the separation cabin 15, and only makes the carbon black slurry to be settled flow in the feed pipe 9 through the peristaltic pump 10, which can avoid the carbon black slurry to be settled from being adsorbed in the pump body, and can reduce the waste of the carbon black slurry to be settled. When the motor 4 works, the motor 4 drives the second sprocket 13 to rotate through the first sprocket 11 and the chain 12, the centrifugal blades 17 on the outer side of the rotating shaft 16 can rotate at high speed in the separation cabin 15, the carbon black slurry to be settled can be separated and settled, the separation effect is improved, the production efficiency and product quality are improved, the labor intensity and human factors are reduced, and more reliable technical support is provided for carbon black industrial production.
[0031] Embodiment 2:
[0032] Please refer to Figures 1 to 2 A device for carbon black slurry settling and separating, the lifting assembly comprises an electric telescopic rod 18 fixedly installed in the support table 1, and the elongated end of the electric telescopic rod 18 is fixedly connected with the bottom wall of the movable table 2.
[0033] Please refer to Figure 2 The tubular separator upper shell 7 is clamped above the tubular separator bottom shell 8, and the meshing parts of the tubular separator upper shell 7 and the tubular separator bottom shell 8 are tightly fitted.
[0034] In use, the electric telescopic rod 18 can push the movable table 2 to move up and down on the top end of the support table 1, when the movable table 2 is attached to the support table 1, the tubular separator upper shell 7 is also tightly attached to the tubular separator bottom shell 8, which can guarantee the sealing of the tubular separator upper shell 7 and the tubular separator bottom shell 8, and can guarantee the settling and separating effect of the carbon black slurry, when the electric telescopic rod 18 is extended, the electric telescopic rod 18 can push the movable table 2 to move upwards, at this time the tubular separator upper shell 7 is separated from the tubular separator bottom shell 8, the rotating shaft 16 can be taken out of the separation cabin 15, which facilitates the cleaning of the centrifugal blade 17 and the separation cabin 15, reduces the cleaning difficulty, and improves the cleaning efficiency.
[0035] Working principle: first, start the peristaltic pump 10, at this time the peristaltic pump 10 can continuously add the carbon black slurry to be settled into the separation cabin 15 through the feeding pipe 9, and only make the carbon black slurry to be settled flow in the feeding pipe 9 through the peristaltic pump 10, which can avoid the carbon black slurry to be settled from being adsorbed in the pump body, and can reduce the waste of the carbon black slurry to be settled, when the motor 4 works, at this time the motor 4 can drive the second sprocket 13 to rotate through the first sprocket 11 and the chain 12, at this time the centrifugal blade 17 outside the rotating shaft 16 can rotate at high speed in the separation cabin 15, which can make the carbon black slurry to be settled to be settled and separated, which can improve the separation effect, improve the production efficiency and product quality, reduce the labor intensity and human factors, and provide more reliable technical support for carbon black industrial production, in use, the electric telescopic rod 18 can push the movable table 2 to move up and down on the top end of the support table 1, when the movable table 2 is attached to the support table 1, the tubular separator upper shell 7 is also tightly attached to the tubular separator bottom shell 8, which can guarantee the sealing of the tubular separator upper shell 7 and the tubular separator bottom shell 8, and can guarantee the settling and separating effect of the carbon black slurry, when the electric telescopic rod 18 is extended, the electric telescopic rod 18 can push the movable table 2 to move upwards, at this time the tubular separator upper shell 7 is separated from the tubular separator bottom shell 8, the rotating shaft 16 can be taken out of the separation cabin 15, which facilitates the cleaning of the centrifugal blade 17 and the separation cabin 15, reduces the cleaning difficulty, and improves the cleaning efficiency.
[0036] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A carbon black slurry settling separation apparatus comprising: The utility model provides a support platform (1), its characterized in be: support platform (1) fixedly installed with tubular separator bottom shell (8), the top of support platform (1) is equipped with movable platform (2), the tubular separator bottom shell (8) is provided with separation cabin (15), the bottom of tubular separator bottom shell (8) is also provided with automatic separation assembly, automatic separation assembly includes rotationally installed in separation cabin (15) rotation shaft (16), the outside of rotation shaft (16) is uniformly fixedly installed with a plurality of centrifugal blades (17), the top of tubular separator bottom shell (8) is equipped with tubular separator upper shell (7), tubular separator upper shell (7) and movable platform (2) side wall fixed connection, and tubular separator upper shell (7) is equipped in the top of separation cabin (15), the top of support platform (1) is also provided with lifting assembly.
2. A device for settling separation of carbon black slurry according to claim 1, characterized in that: The side wall of the tubular separator bottom shell (8) is fixedly installed with a peristaltic pump (10), the bottom end of the peristaltic pump (10) is clamped with a feed pipe (9), and the other end of the feed pipe (9) is communicated with the bottom wall of the separation cabin (15).
3. A device for settling separation of carbon black slurry according to claim 2, characterized in that: The top of the movable platform (2) is provided with a mounting groove (3), the mounting groove (3) is fixedly installed with a motor (4), the output end of the motor (4) is fixedly connected with a first sprocket (11), the top of the rotation shaft (16) is fixedly connected with a second sprocket (13), the first sprocket (11) and the second sprocket (13) are jointly sleeved with a chain (12) on the outside.
4. A device for settling separation of carbon black slurry according to claim 3, characterized in that: The top of the first sprocket (11) and the second sprocket (13) is also sleeved with a protective shell (5).
5. A device for settling separation of carbon black slurry according to claim 4, characterized in that: The tubular separator upper shell (7) is fixedly installed with an inclined hopper (14), the top of the inclined hopper (14) is below the top opening of the separation cabin (15), the outside of the tubular separator upper shell (7) is also communicated with a discharge pipe (6), the top of the discharge pipe (6) is communicated with the bottom of the inclined hopper (14).
6. A device for settling separation of carbon black slurry as claimed in claim 1, wherein: The lifting assembly includes an electric telescopic rod (18) fixedly installed in the support platform (1), and the elongated end of the electric telescopic rod (18) is fixedly connected with the bottom wall of the movable platform (2).
7. A device for settling separation of carbon black slurry according to claim 6, characterized in that: The tubular separator upper shell (7) is clamped above the tubular separator bottom shell (8), and the meshing part of the tubular separator upper shell (7) and the tubular separator bottom shell (8) is tightly fitted.