Sludge conveying pipeline
By introducing filtration, crushing, and blocking mechanisms into the sludge conveying pipeline, the problem of filter screen clogging was solved, enabling smooth sludge conveying and efficient filtration, and reducing maintenance requirements.
Patent Information
- Application Number
- CN202520348051.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
In existing sludge conveying pipelines, a large amount of accumulated material remains on the surface of filters or screens, affecting the filtration effect.
A sludge conveying pipeline was designed, comprising a filtration mechanism, a crushing mechanism, and a blocking mechanism. The filter screen is cleaned through the inlet pipe to prevent clogging, and large pieces of material are crushed by the crushing blades, while the blocking mechanism prevents contamination.
It effectively prevents filter screen clogging, ensures smooth sludge transport, improves filtration efficiency, and reduces cleaning frequency and maintenance workload.
Smart Images

Figure CN223945098U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the sludge conveying technical field, in particular to a sludge conveying pipeline. BACKGROUND
[0002] Sludge conveying is an important link in the sludge treatment and disposal process, and involves various methods and equipment. Among them, pipeline conveying is one of the commonly used methods for sludge conveying, and is suitable for occasions where the sludge conveying destination is stable, the sludge flow performance is good, the water content is high, and the corrosion is low.
[0003] For example, the patent with the announcement number CN220082839U discloses a sludge conveying pipeline, which is connected in the form of a sludge main pipe and multiple sludge branch pipes. Each sludge branch pipe can be in communication with a coal mill coal drop pipe, thereby increasing the flexibility of sludge conveying.
[0004] In the actual process of transporting sludge, a filter or screen is usually installed in the sludge conveying pipeline to intercept large impurities and particulate matter, thereby preventing blockage. However, after a long time of filtration, a large amount of accumulation will remain on the surface of the filter or screen. The accumulation attached to the surface of the filter or screen will affect the filtering effect of the filter or screen.
[0005] Therefore, it is necessary to provide a sludge conveying pipeline to solve the above problems.
[0006] It should be noted that the above information disclosed in the background section is only used to understand the background technology of the concept of the application, and therefore, it can contain information that does not constitute prior art. SUMMARY
[0007] Based on the above problems existing in the prior art, the application aims to solve the problem of providing a sludge conveying pipeline to solve the problem of a large amount of accumulation remaining on the surface of the filter or screen, thereby affecting the filtering effect of the filter or screen.
[0008] The technical solution adopted by the application to solve the technical problems is a sludge conveying pipeline, which comprises:
[0009] a sludge conveying pipe;
[0010] a cover shell mounted on the sludge conveying pipe;
[0011] a filtering mechanism mounted inside the sludge conveying pipe, the filtering mechanism being used to prevent large sludge or impurities from entering the pipeline, and the filtering mechanism having a filter screen;
[0012] a water inlet pipe mounted on the upper end of the cover shell, the water inlet pipe extending through the cover shell to the inside of the sludge conveying pipe;
[0013] A plug is installed inside the water inlet pipe.
[0014] A drain pipe is installed at the lower end of the shell.
[0015] A blocking mechanism is installed at both ends of the sludge conveying pipe, which is used to prevent impurities from polluting the sludge conveying pipe.
[0016] Further, a base is fixedly arranged at the lower end of the sludge conveying pipe, and the filtering mechanism comprises valve seats fixedly arranged on one side of the shell, a pin shaft is rotatably arranged between the valve seats, one end of the pin shaft extends to the inside of the sludge conveying pipe through the shell, a packing is fixedly arranged at the connection between the valve seat and the pin shaft, and a hand wheel is fixedly arranged at one end of the pin shaft close to the valve seat.
[0017] A fixing ring is fixedly arranged inside the sludge conveying pipe, a filter screen is rotatably arranged inside the fixing ring, and one end of the pin shaft extending to the inside of the sludge conveying pipe penetrates through the fixing ring and is fixedly connected with one end of the filter screen.
[0018] Further, a crushing mechanism is fixedly arranged at both ends of the filtering mechanism inside the sludge conveying pipe, the crushing mechanism comprises a motor fixedly arranged at the upper end of the shell, an output end of the motor extends to the inside of the sludge conveying pipe through the shell, a rotating shaft is fixedly arranged at the output end of the motor inside the sludge conveying pipe, a plurality of crushing blades are fixedly arranged on the rotating shaft, and the crushing blades are arranged in a spiral manner on the rotating shaft.
[0019] Further, the water inlet pipe is located directly above the filter screen, and the plug covers the entire space inside the water inlet pipe and the drain pipe.
[0020] Further, the blocking mechanism comprises two groups of fixing seats at both ends of the sludge conveying pipe, a mounting ring is fixedly arranged inside the fixing seat, and a sealing ring is fixedly arranged at the connection between the mounting ring and the fixing seat.
[0021] A valve plate is rotatably arranged inside the mounting ring, a valve shaft is fixedly arranged at the upper end of the valve plate, one end of the valve shaft penetrates through the fixing seat and extends to the outside, and a handle is fixedly arranged at one end of the valve shaft extending to the outside.
[0022] The sludge conveying pipeline provided by the present application has the effect of preventing residual materials from blocking the filter screen by arranging a water inlet pipe to clean the filter screen mechanism.
[0023] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be described in further detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0024] The drawings accompanying the specification are used to provide further understanding of the application, and the illustrative embodiments thereof, together with explanation of the application, do not constitute undue limitations on the application. In the drawings:
[0025] Figure 1 is a schematic diagram of a sludge conveying pipeline according to the present application;
[0026] Figure 2 is a sectional view of a sludge conveying pipeline according to the present application;
[0027] Figure 3 is a schematic diagram of a filter mechanism according to the present application; Figure 2
[0028] Figure 4 is a schematic diagram of a crushing mechanism according to the present application; Figure 2
[0029] is a schematic diagram of a blocking mechanism according to the present application; Figure 5 Figure 2 In the drawings, various reference numerals refer to various identical or similar parts.
[0030] In the drawings, various reference numerals refer to various identical or similar parts.
[0031] 1, base; 2, sludge conveying pipe; 3, cover; 4, blocking mechanism; 40, fixing seat; 41, handle; 42, valve shaft; 43, valve plate; 44, sealing ring; 5, filter mechanism; 50, hand wheel; 51, valve seat; 52, pin shaft; 53, fixing ring; 54, filter screen; 55, filler; 6, crushing mechanism; 60, motor; 61, rotating shaft; 62, crushing blade; 7, water inlet pipe; 8, plug; 9, drain pipe. DETAILED DESCRIPTION
[0032] It should be noted that the embodiments and features in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
[0033] In order to enable persons skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by persons skilled in the art without creative work should fall within the protection scope of the present application.
[0034] As Figures 1-4 As shown, the present application provides a sludge conveying pipeline, which comprises a base 1 and a sludge conveying pipe 2 fixedly arranged on the base 1, the sludge conveying pipe 2 being a main channel for sludge conveying, and the sludge conveying pipe 2 having an input port and an output port so as to realize the purpose of conveying sludge;
[0035] Meanwhile, in order to prevent the blockage of the sludge conveying pipe 2 by large impurities and particles during the conveying of sludge, a filtering mechanism 5 is fixedly arranged inside the sludge conveying pipe 2, which is used to prevent large sludge or impurities from entering the pipeline, thereby preventing the blockage from occurring;
[0036] The filtering mechanism 5 comprises a cover 3 fixedly arranged outside the sludge conveying pipe 2, which is used to prevent external impurities from entering the filtering mechanism 5, thereby affecting its work, and a valve seat 51 is fixedly arranged on one side of the cover 3, and a pin shaft 52 is rotatably arranged between the valve seats 51, and one end of the pin shaft 52 extends to the inside of the sludge conveying pipe 2 through the cover 3;
[0037] A filler 55 is fixedly arranged at the connection between the valve seat 51 and the pin shaft 52, which is used to fill the pin shaft 52 to prevent sludge from leaking through the gap between the pin shaft 52 and the valve seat 51;
[0038] A hand wheel 50 is fixedly arranged at one end of the pin shaft 52 close to the valve seat 51, which is used to provide an interface for manual operation of the staff, and the pin shaft 52 can be driven to rotate by rotating the hand wheel 50;
[0039] Meanwhile, a fixing ring 53 is fixedly arranged inside the sludge conveying pipe 2, and a filter screen 54 is rotatably arranged inside the fixing ring 53, which is used to trap impurities and particles in the sludge to ensure that small-particle sludge passes through the filter screen 54, thereby preventing large-particle sludge from blocking the sludge conveying pipe 2, and one end of the pin shaft 52 extending to the inside of the sludge conveying pipe 2 penetrates the fixing ring 53 and is fixedly connected with one end of the filter screen 54, so that the user can drive the filter screen 54 to rotate inside the fixing ring 53 by rotating the hand wheel 50 to drive the pin shaft 52;
[0040] In order to prevent the large-particle sludge trapped and further break the sludge after filtering, a stirring and crushing mechanism 6 is arranged at both ends of the filtering mechanism 5 inside the sludge conveying pipe 2, which is used to crush and refine large substances, entanglements or solid particles in the sludge;
[0041] The stirring mechanism 6 includes a motor 60 fixedly arranged at the upper end of the cover 3, the output end of the motor 60 extends to the inside of the sludge conveying pipe 2 through the cover 3, and a rotating shaft 61 is fixedly arranged on the output end of the motor 60 and located in the inside of the sludge conveying pipe 2, a plurality of broken blades 62 are fixedly arranged on the rotating shaft 61, and the broken blades 62 are arranged in a spiral on the rotating shaft 61, so as to break the large pieces or entanglements in the sludge, thereby ensuring the smooth conveying of the sludge.
[0042] When the sludge is filtered, the sludge first passes through the sludge conveying pipe 2 to the filtering mechanism 5, and after the filtering treatment of the sludge by the filter screen 54, the large pieces of sludge are intercepted outside the filter screen 54, and the sludge meeting the size passes through the filter screen 54.
[0043] At this time, when the motor 60 starts, it will power the rotating shaft 61, which will start to rotate under the drive of the motor 60 and drive the broken blades 62 to rotate, the broken blades 62 will break and refine the large pieces or entanglements in the sludge, so that they can enter the filter screen 54 for transportation, and the sludge passing through the filter screen 54 will be further refined, thereby achieving the purpose of preventing the sludge conveying pipe 2 from being blocked.
[0044] As shown in Figure 2 and Figure 5 , in order to prevent residues from adhering to the filter screen 54 during the filtering process, and to prevent the filter screen 54 from being blocked due to the accumulation of residues, thereby affecting the filtering effect, a plurality of water inlet pipes 7 are fixedly arranged at the upper end of the cover 3, the water inlet pipes 7 extend to the inside of the sludge conveying pipe 2 through the cover 3, and the water inlet pipes 7 are located directly above the filter screen 54, so as to clean the filter screen 54 through the water inlet pipes 7.
[0045] Meanwhile, a drain pipe 9 is fixedly arranged at the lower end of the cover 3, the drain pipe 9 extends to the inside of the sludge conveying pipe 2 through the cover 3, so as to discharge the impurities after cleaning, and a plug 8 is threadedly connected in the water inlet pipe 7 and the drain pipe 9, the plug 8 covers the entire inside space of the water inlet pipe 7 and the drain pipe 9, so as to prevent the sludge from entering the inside of the water inlet pipe 7 and the drain pipe 9 and blocking them during the transportation of the sludge.
[0046] In order to prevent the cleaning of the filter screen 54 from polluting the sludge conveying pipe 2, a blocking mechanism 4 (refer to Figure 5 ) is fixedly arranged at both ends of the sludge conveying pipe 2, the blocking mechanism 4 includes two sets of fixed seats 40 fixedly arranged at both ends of the sludge conveying pipe 2.
[0047] Meanwhile, a mounting ring (not shown in the figure) is fixedly arranged in the fixed seat 40, and a sealing ring 44 is fixedly arranged at the connection between the mounting ring and the fixed seat 40, so as to ensure that the blocking mechanism 4 can be tightly sealed when closed, preventing leakage.
[0048] Meanwhile, a valve plate 43 for controlling the on-off of the sludge is arranged inside the installation ring and rotates, and a valve shaft 42 is fixedly arranged at the upper end of the valve plate 43, one end of the valve shaft 42 penetrating through the fixed seat 40 and extending to the outside;
[0049] Meanwhile, a handle 41 is fixedly arranged at one end of the valve shaft 42 extending to the outside, so that the operator can drive the valve shaft 42 by rotating the handle 41, and then drive the valve plate 43 to control the on-off of the sludge;
[0050] When the inside of the filter screen 54 needs to be cleaned, the handle 41 can be rotated to block the sludge from entering the inside and also to prevent the impurities cleaned from the filter screen 54 from entering the sludge conveying pipe 2, after the sludge is successfully blocked, the operator can rotate the plug 8 on the water inlet pipe 7, after the plug 8 is removed, the inside filter screen 54 can be flushed through the water inlet pipe 7, after the flushing is completed, the plug 8 on the water outlet pipe 9 can be removed, and the residues flushed out can be discharged.
[0051] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A sludge transfer conduit, characterized by: Include: Sludge pipe (2); Cover (3), which is installed on the sludge pipe (2); Filter mechanism (5), which is installed inside the sludge pipe (2), the filter mechanism (5) is used to prevent large sludge or impurities into the pipeline, the filter mechanism (5) has a filter screen (54); Water inlet pipe (7), which is installed on the upper end of the cover (3), the water inlet pipe (7) extends through the cover (3) to the inside of the sludge pipe (2); Plug (8), which is installed inside the water inlet pipe (7); Drain pipe (9), which is installed at the lower end of the cover (3); Blocking mechanism (4), which is installed at both ends of the sludge pipe (2), the blocking mechanism (4) is used to prevent impurities from polluting the sludge pipe (2).
2. A sludge transfer conduit according to claim 1, characterised in that: The lower end of the sludge pipe (2) is fixedly provided with a base (1), the filter mechanism (5) includes a valve seat (51) fixedly arranged on one side of the cover (3), a pin shaft (52) rotatably arranged between the valve seats (51), one end of the pin shaft (52) extends through the cover (3) to the inside of the sludge pipe (2), a packing (55) is fixedly arranged at the connection between the valve seat (51) and the pin shaft (52), a hand wheel (50) is fixedly arranged at one end of the pin shaft (52) close to the valve seat (51); A fixed ring (53) is fixedly arranged inside the sludge pipe (2), a filter screen (54) is rotatably arranged inside the fixed ring (53), one end of the pin shaft (52) extending to the inside of the sludge pipe (2) penetrates the fixed ring (53) and is fixedly connected with one end of the filter screen (54).
3. A sludge transfer conduit according to claim 1, characterised in that: A crushing mechanism (6) is fixedly arranged at both ends of the filter mechanism (5) inside the sludge pipe (2), the crushing mechanism (6) includes a motor (60) fixedly arranged at the upper end of the cover (3), the output end of the motor (60) extends through the cover (3) to the inside of the sludge pipe (2), a rotating shaft (61) is fixedly arranged on the output end of the motor (60) inside the sludge pipe (2), a plurality of crushing blades (62) are fixedly arranged on the rotating shaft (61), the crushing blades (62) are helically arranged on the rotating shaft (61).
4. A sludge transfer conduit according to claim 1, characterised in that: The water inlet pipe (7) is located directly above the filter screen (54), the plug (8) covers the entire inside space of the water inlet pipe (7) and the drain pipe (9).
5. A sludge transfer conduit according to claim 1, characterised in that: The blocking mechanism (4) includes two groups of fixed seats (40) at both ends of the sludge pipe (2), a mounting ring is fixedly arranged inside the fixed seat (40), a sealing ring (44) is fixedly arranged at the connection between the mounting ring and the fixed seat (40); A valve plate (43) is rotatably arranged inside the mounting ring, a valve shaft (42) is fixedly arranged on the upper end of the valve plate (43), one end of the valve shaft (42) penetrates the fixed seat (40) and extends to the outside, a handle (41) is fixedly arranged at one end of the valve shaft (42) extending to the outside.
Citation Information
Patent Citations
Sludge conveying pipeline
CN220082839U