Filtering and impurity removing device for release agent production
By designing a filter and impurity removal device consisting of a drive motor and a combined gear system, the problem of impurity removal in the production of release agents was solved, achieving efficient cleaning and continuous production, and improving product quality and equipment reliability.
Patent Information
- Application Number
- CN202520962079.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-05-16
AI Technical Summary
Existing mold release agent production lacks specialized filtration and impurity removal devices, resulting in the inability to effectively remove impurities from raw materials during the production process. This affects the quality and performance of the mold release agent, increases the product defect rate, and may lead to equipment problems such as nozzle clogging.
A filtration and impurity removal device is designed, comprising a drive motor, a feed plate, a heating rod, a processing box, and a discharge plate. Through the impurity removal mechanism and auxiliary mechanisms, and by utilizing components such as a drive gear, a driven gear plate, a baffle, a connecting rod, a scraper, and a filter plate, impurities are cleaned and removed, ensuring the cleanliness of the filter plate and the consistency of product quality.
It effectively removes impurities, keeps filter plates clean, extends their service life, ensures the continuity of mold release agent production and product quality, and reduces equipment maintenance costs and downtime.
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Figure CN223945113U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the release agent production technical field especially relates to a filter and impurity removal device for release agent production. BACKGROUND
[0002] Release agent is a chemical substance used in manufacturing process to prevent materials from adhering to the mold, thus facilitating the smooth release of finished products. It is widely used in many industrial fields such as plastics, rubber, composite materials, polyurethane, resin processing, glass steel products, concrete building components, etc. Release agent forms a thin film on the surface of the mold, which can significantly reduce the adhesion between the mold and the molded product, making the product easy to take out from the mold without damage, while maintaining the integrity and surface finish of the product.
[0003] The existing release agent production lacks a filter and impurity removal device. The above-mentioned technology has the following problems: in the current release agent production process, there is a lack of specially designed filter and impurity removal device, which leads to the fact that impurities in the raw materials cannot be effectively removed during the production process. The presence of impurities not only affects the quality and performance of the release agent, but also may cause problems such as surface finish degradation, insufficient adhesion, etc. Due to the lack of effective filtration steps, there may be small particles or other contaminants remaining in the finished release agent, which will directly affect the use effect, increase the product defect rate, and cause potential damage to the mold. In addition, impurities may also cause nozzle blockage and other equipment problems, increasing maintenance costs and downtime. SUMMARY
[0004] In view of the problems existing in the prior art, the utility model provides a filter and impurity removal device for release agent production, which can overcome the above-mentioned problems or at least partially solve the above-mentioned problems.
[0005] The utility model is realized in this way, a filter and impurity removal device for release agent production, including drive motor, feed plate, heating rod, processing box and discharge plate, drive motor surface with feed plate surface fixed connection, feed plate lower surface with heating rod upper surface fixed connection, heating rod surface with processing box inner wall fixed connection, discharge plate lower extreme with discharge plate upper surface fixed connection, feed plate upper end is provided with impurity removal mechanism, feed plate front end auxiliary mechanism;
[0006] The impurity removal mechanism is used for cleaning impurities in the release agent.
[0007] The auxiliary mechanism is used for removing impurities.
[0008] In order to improve the operation efficiency, preferably, the impurity removal mechanism comprises a driving gear, a driven gear plate, a baffle, a connecting rod, a scraper and a filter plate, the driving gear tooth surface is connected with the driven gear plate tooth surface, the upper surface of the driven gear plate is fixedly connected with the surface of the baffle, the lower end of the baffle is fixedly connected with the upper end of the connecting rod, the lower end of the connecting rod is fixedly connected with the surface of the scraper, and the lower surface of the scraper is slidably connected with the upper surface of the filter plate. The scraper can move on the surface of the filter plate, effectively remove the impurities on the filter plate, and push them to a designated direction for centralized treatment. In this way, not only the cleanliness of the filter plate can be maintained, the service life of the filter plate is prolonged, but also the continuity of the release agent production and the consistency of the product quality can be maintained.
[0009] In order to improve the controllability of the impurity removal process, preferably, the auxiliary mechanism comprises an adjusting screw, a flow resistance plate, a fixed rod and a stroke groove, the lower end of the adjusting screw is threadedly connected with the inner wall of the flow resistance plate, the lower end rear surface of the flow resistance plate is in contact with the front surface of the fixed rod, and the stroke groove is arranged on the left side of the treatment box. The position of the flow resistance plate can be controlled by rotating the adjusting screw. The rotational movement of the adjusting screw is converted into the linear movement of the flow resistance plate, so that the impurity removal outlet can be accurately and smoothly opened or closed.
[0010] In order to improve the stability of the cleaning process, preferably, the right end of the treatment box is provided with a support frame, the surface of the support frame is fixedly connected with the right surface of the treatment box, two slide rods are arranged on the inner wall of the upper end of the scraper, the two ends of the slide rods are fixedly connected with the inner wall of the treatment box, and a limiting plate is arranged on the front side of the baffle. The surface of the limiting plate is fixedly connected with the surface of the baffle. The slide rods provide guidance for the movement of the scraper, ensure the linearity and stability of the movement of the scraper on the surface of the filter plate, improve the efficiency of the scraper in removing impurities, and prevent the deviation or jamming of the scraper during operation, thereby ensuring the smooth progress of the cleaning work.
[0011] In order to improve the cleaning effect, preferably, the output end of the driving motor is fixedly connected with the inner wall of the driving gear, the surface of the baffle is slidably connected with the inner wall of the feeding plate through a sliding groove, the surface of the connecting rod is slidably connected with the inner wall of the middle part of the feeding plate through a sliding groove, the surface of the filter plate is fixedly connected with the inner wall of the treatment box, and the surface of the driven gear plate is slidably connected with the inner wall of the feeding plate through a sliding groove. The sliding groove not only provides the guidance function required when the baffle moves, but also ensures the stability and smoothness of the movement track of the baffle, reduces the friction and wear during the movement of the baffle, and can accurately adjust the size of the feeding port to prevent the raw materials from continuously entering the treatment box during the cleaning process.
[0012] In order to improve the reliability of the device, preferably, the adjusting screw surface is rotatably connected with the inner wall of the processing box, the baffle surface is slidably connected with the inner wall of the stroke groove, and the fixed rod surface is fixedly connected with the inner wall of the stroke groove.
[0013] In order to improve the continuity of operation, preferably, the upper surface of the support frame is in sliding contact with the lower surface of the baffle, the surface of the sliding rod is slidably connected with the inner wall of the scraper, the surface of the limiting plate is in contact with the surface of the feeding plate, and the lower end of the filter plate is fixedly connected with the surface of the heating rod.
[0014] The utility model discloses a filtering and removing impurity device for release agent production process, which comprises a main body, a supporting frame, a baffle, a sliding rod, a scraping plate, a filter plate, an adjusting screw, a baffle and a fixed rod. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is the main body three-dimensional structure schematic diagram provided by the utility model embodiment;
[0016] Fig. 2 It is the main body internal section three-dimensional structure schematic diagram provided by the utility model embodiment;
[0017] Fig. 3 It is the filtering and removing impurity device three-dimensional structure schematic diagram provided by the utility model embodiment;
[0018] Fig. 4 is a three-dimensional structure schematic diagram of the auxiliary mechanism provided by the embodiment of the present application.
[0019] In the figure: 1, impurity removal mechanism; 101, driving gear; 102, driven gear plate; 103, baffle; 104, connecting rod; 105, scraper; 106, filter plate; 2, auxiliary mechanism; 201, adjusting screw; 202, flow resistance plate; 203, fixed rod; 204, stroke groove; 3, support frame; 4, slide rod; 5, limiting plate; 6, driving motor; 7, feeding plate; 8, heating rod; 9, treatment box; 10, discharging plate. DETAILED DESCRIPTION
[0020] In order to further understand the invention content, characteristics and effects of the present application, the following examples are given, and the detailed description is as follows.
[0021] The structure of the present application will be described in detail below with reference to the accompanying drawings.
[0022] As Figs. 1 to 4As shown, the utility model embodiment provides a kind of filtering and impurity removing device for release agent production, including drive motor 6, feed plate 7, heating rod 8, processing box 9 and discharge plate 10, drive motor 6 surface is fixedly connected with the surface of feed plate 7, the lower surface of feed plate 7 is fixedly connected with the upper surface of heating rod 8, the surface of heating rod 8 is fixedly connected with the inner wall of processing box 9, the lower end of discharge plate 10 is fixedly connected with the upper surface of discharge plate 10, the upper end of feed plate 7 is provided with impurity removing mechanism 1, feed plate 7 front end auxiliary mechanism 2, impurity removing mechanism 1 is used to clean the impurity in release agent, auxiliary mechanism 2 is used to exclude impurity, impurity removing mechanism 1 includes driving gear 101, driven gear plate 102, baffle 103, connecting rod 104, scraper 105 and filter plate 106, the tooth surface of driving gear 101 is engagedly connected with the tooth surface of driven gear plate 102, the upper surface of driven gear plate 102 is fixedly connected with the surface of baffle 103, the lower surface of baffle 103 front end is fixedly connected with the upper end of connecting rod 104, the lower end of connecting rod 104 is fixedly connected with the surface of scraper 105, the lower surface of scraper 105 is slidably connected with the upper surface of filter plate 106, scraper 105 can move on the surface of filter plate 106, effectively remove the impurity on filter plate 106, and push it to specified direction and concentrate processing, so not only can keep the cleanliness of filter plate 106, prolong its service life, simultaneously also help to maintain the continuity of release agent production and the consistency of product quality, auxiliary mechanism 2 includes adjusting screw 201, resistance plate 202, fixed rod 203 and stroke groove 204, the lower end of adjusting screw 201 is threadedly connected with the inner wall of resistance plate 202, the lower end rear side surface of resistance plate 202 is in contact with the front side surface of fixed rod 203, stroke groove 204 is opened in the left side of processing box 9, the position of resistance plate 202 is controlled by rotating adjusting screw 201, the rotary motion of adjusting screw 201 is converted into the linear movement of resistance plate 202, so that the impurity discharge outlet can be accurately and smoothly opened or closed, the right end of processing box 9 is provided with support frame 3, the surface of support frame 3 is fixedly connected with the right side surface of processing box 9, two slide rods 4 are arranged on the upper end inner wall of scraper 105, the two ends of slide rod 4 are fixedly connected with the inner wall of processing box 9, the front side of baffle 103 is provided with limit stop 5, the surface of limit stop 5 is fixedly connected with the surface of baffle 103, slide rod 4 provides orientation for the movement of scraper 105, guarantees the linearity and stability of the movement of scraper 105 on the surface of filter plate 106, improves the efficiency of scraper 105 to remove impurity, in addition, it helps to prevent the deviation or jamming phenomenon of scraper 105 during operation, ensures the smooth progress of cleaning work, the inner wall of driving motor 6 output is fixedly connected with driving gear 101, the surface of baffle 103 is slidably connected with the inner wall of feed plate 7 through sliding groove, the surface of connecting rod 104 is slidably contacted with the middle inner wall of feed plate 7 through sliding groove, the surface of filter plate 106 is fixedly connected with the inner wall of processing box 9, the surface of driven gear plate 102 is slidably connected with the inner wall of feed plate 7 through sliding groove, through sliding groove, not only the orientation function required when baffle 103 moves is provided, but also the stability and smoothness of its movement track are ensured,The friction and wear during the movement of the baffle 103 are reduced, and accurate adjustment of the size of the feed inlet can be realized, preventing the raw materials from continuing to enter the treatment box 9 during cleaning. The surface of the adjusting screw 201 is rotationally connected with the inner wall of the treatment box 9, the surface of the baffle 202 is slidingly connected with the inner wall of the stroke groove 204, the surface of the fixing rod 203 is fixedly connected with the inner wall of the stroke groove 204, and the stroke groove 204 provides the necessary guidance for the baffle 202 to maintain linear motion during the opening or closing of the impurity discharge outlet, avoiding the occurrence of deviation or jamming. The upper surface of the support frame 3 is in sliding contact with the lower surface of the baffle 103, the surface of the sliding rod 4 is slidingly connected with the inner wall of the scraper 105, the surface of the limiting plate 5 is in contact with the surface of the feed plate 7, and the lower end of the filter plate 106 is fixedly connected with the surface of the heating rod 8. The limiting plate 5 can not only limit the maximum movement range of the baffle 103 to prevent excessive movement and cause equipment failure or operation error, but also help maintain the sealing during the closing of the feed inlet to prevent raw material leakage or foreign matter from entering the inside of the treatment box 9.
[0023] In the production process of the release agent, filtering and impurity removal is a key step to ensure product quality. First, the release agent raw materials to be processed are poured into the treatment box 9 through the feed plate 7. These raw materials will fall on the filter plate 106 arranged inside the treatment box 9. At the same time, the heating rod 8 located below the filter plate 106 is started to heat the filter plate 106. The temperature of the raw materials in contact with the filter plate 106 is raised through the heating process to enhance their fluidity, thereby facilitating the raw materials to pass through the filter plate 106 more quickly and ultimately be discharged from the treatment box 9 through the discharge outlet. In this process, the impurities in the raw materials are effectively intercepted by the filter plate 106 and remain on the surface of the filter plate 106. When it is necessary to clean the impurities on the filter plate 106, the drive motor 6 on the feed plate 7 is started. The output end of the motor is connected with the driving gear 101, the driving gear 101 is engaged with the driven gear plate 102, and the baffle 103 is moved along the sliding groove in the feed plate 7 to gradually close the feed inlet, preventing the raw materials from continuing to enter the treatment box 9 and interfering with the cleaning work. The connecting rod 104 fixed at the lower end of the baffle 103 moves with the baffle 103 and drives the scraper 105 to move on the surface of the filter plate 106. While the baffle 103 gradually closes the feed inlet, the scraper 105 starts to remove the impurities on the surface of the filter plate 106 and pushes them towards the direction of the baffle 202. When approaching the end of the cleaning, the adjusting screw 201 above the feed plate 7 is rotated. The baffle 202 moves along the inner wall of the stroke groove 204 through the thread cooperation between the baffle 202 and the adjusting screw 201 to gradually open the impurity discharge outlet. Finally, the scraper 105 pushes the impurities out of the treatment box 9 through the impurity discharge outlet to ensure the cleanliness of the surface of the filter plate 106. After cleaning is completed, the drive motor 6 is reversed to reopen the feed inlet so that the next round of raw materials can enter the treatment box 9 to continue the above-mentioned release agent processing process, thereby ensuring efficient filtering and convenient cleaning during the production of the release agent and helping to maintain the continuity of production.
[0024] The specific model specifications of the driving motor, the heating rod, the driving gear, the driven gear plate and the adjusting screw proposed in the present application need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the art, so it will not be described in detail.
[0025] The connection mode and control mode of the driving motor, the heating rod, the driving gear, the driven gear plate and the adjusting screw proposed in the present application are all existing technologies in the art, so they will not be described in detail.
[0026] It should be noted that in the present text, relational terms such as first and second and the like can merely be used to distinguish one entity or action from another, and do not necessarily require or imply that any such actual relationship or order exists between or among the entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0027] The above only describes the preferred embodiments of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiments, it is not intended to limit the present application, and any person skilled in the art can make modifications without departing from the technical solution of the present application.
Claims
1. A kind of filtering and impurity removing device for release agent production, including drive motor (6), feed plate (7), heating rod (8), processing box (9) and discharge plate (10), the surface of drive motor (6) is fixedly connected with the surface of feed plate (7), the lower surface of feed plate (7) is fixedly connected with the upper surface of heating rod (8), the surface of heating rod (8) is fixedly connected with the inner wall of processing box (9), the lower end of discharge plate (10) is fixedly connected with the upper surface of discharge plate (10), it is characterized in that: The upper end of the feeding plate (7) is provided with a impurity removal mechanism (1), and the front end of the feeding plate (7) is provided with an auxiliary mechanism (2). The impurity removal mechanism (1) is used for cleaning impurities in the release agent. The auxiliary mechanism (2) is used for discharging impurities.
2. A filtering and impurity removing device for release agent production as claimed in claim 1, characterized in that: The impurity removal mechanism (1) comprises a driving gear (101), a driven gear plate (102), a baffle (103), a connecting rod (104), a scraper (105) and a filter plate (106), the tooth surface of the driving gear (101) is connected with the tooth surface of the driven gear plate (102) in meshing connection, the upper surface of the driven gear plate (102) is fixedly connected with the surface of the baffle (103), the lower surface of the front end of the baffle (103) is fixedly connected with the upper end of the connecting rod (104), the lower end of the connecting rod (104) is fixedly connected with the surface of the scraper (105), and the lower surface of the scraper (105) is slidably connected with the upper surface of the filter plate (106).
3. A filtering and impurity removing device for producing a release agent as claimed in claim 2, characterized in that: The auxiliary mechanism (2) comprises an adjusting screw rod (201), a flow resistance plate (202), a fixed rod (203) and a stroke groove (204), the lower end of the adjusting screw rod (201) is threadedly connected with the inner wall of the flow resistance plate (202), the lower end rear surface of the flow resistance plate (202) is in contact with the front surface of the fixed rod (203), and the stroke groove (204) is arranged on the left side of the treatment box (9).
4. A filtering and impurity removing device for release agent production as claimed in claim 3, characterized in that: The right end of the treatment box (9) is provided with a support frame (3), the surface of the support frame (3) is fixedly connected with the right surface of the treatment box (9), the inner wall of the upper end of the scraper (105) is provided with two slide rods (4) on both sides, the two ends of the slide rod (4) are fixedly connected with the inner wall of the treatment box (9), and the front side of the baffle (103) is provided with a limiting plate (5), and the surface of the limiting plate (5) is fixedly connected with the surface of the baffle (103).
5. A filtering and impurity removing device for release agent production as claimed in claim 2, characterized in that: The output end of the driving motor (6) is fixedly connected with the inner wall of the driving gear (101), the surface of the baffle (103) is slidably connected with the inner wall of the feeding plate (7) through a sliding groove, the surface of the connecting rod (104) is slidably connected with the inner wall of the middle part of the feeding plate (7) through a sliding groove, the surface of the filter plate (106) is fixedly connected with the inner wall of the treatment box (9), and the surface of the driven gear plate (102) is slidably connected with the inner wall of the feeding plate (7) through a sliding groove.
6. A filtering and impurity removing device for release agent production as claimed in claim 3, characterized in that: The surface of the adjusting screw rod (201) is rotatably connected with the inner wall of the treatment box (9), the surface of the flow resistance plate (202) is slidably connected with the inner wall of the stroke groove (204), and the surface of the fixed rod (203) is fixedly connected with the inner wall of the stroke groove (204).
7. A filtering and impurity removing device for producing a release agent as claimed in claim 4, characterized in that: The upper surface of the support frame (3) is slidably connected with the lower surface of the baffle (103), the surface of the slide rod (4) is slidably connected with the inner wall of the scraper (105), the surface of the limiting plate (5) is in contact with the surface of the feeding plate (7), and the lower end of the filter plate (106) is fixedly connected with the surface of the heating rod (8).