Bio-fertilizer granulator capable of uniformly granulating
By introducing scraper and roller components into the disc granulator, the problem of fertilizer adhesion was solved, uniform granulation was achieved, and granulation efficiency and granule quality were improved.
Patent Information
- Application Number
- CN202520457558.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-17
AI Technical Summary
During the granulation process of a disc granulator, water spraying causes fertilizer to adhere to the inside of the disc, resulting in caking and affecting granulation efficiency.
A scraper component and a roller component were designed. The scraper component slides along the horizontal rail to scrape off the fertilizer adhering to the inside of the disc, while the roller component lifts the disc from below and, in combination with the vibration and squeezing of the roller and pressure plate, helps the fertilizer to detach from the disc.
It effectively removes fertilizer adhering to the inside of the disc, ensuring the uniformity and efficiency of the granulation process, avoiding fertilizer caking, and achieving the generation of uniform granules.
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Figure CN223945593U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of granulator, especially to a granulator. BACKGROUND
[0002] In order to reduce the moisture absorption, caking and dusting problems of the fertilizer, the fertilizer needs to be granulated in the production and processing process, and the disc granulator is widely used in the granulation of bio-fertilizer as a common granulation equipment.
[0003] The disc granulator needs to shovel a part of the fertilizer into the inclined disc to rotate the disc first, and then spray water into the disc, so that the fertilizer absorbs water and rolls and rubs with each other to form a spherical structure. The inventor found that during the use of the disc granulator, part of the fertilizer adheres to the inside of the disc, which causes the fertilizer to be unable to granulate and harden in time. UTILITY MODEL CONTENTS
[0004] The utility model discloses a fertilizer granulator which solves the problems in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fertilizer granulator, the main support is placed on the ground to provide support for the whole, the disc is installed on the main support through the disc holder, wherein the driving assembly is installed on the disc holder to drive the disc to rotate (the driving assembly can be a motor installed on the disc holder, the motor is connected with the disc through a speed reducer, and the motor is powered through a power supply module to drive the disc to rotate. Since the motor driving module is a conventional technical means, it is not described in detail here), the scraper member is detachably installed on the disc holder through the cross rail, wherein the scraper member can slide along the cross rail, and the fertilizer adhered to the inside of the disc can be scraped off by the scraper member when the disc rotates.
[0006] The above-mentioned components achieve the following effects: when the bio-fertilizer needs to be granulated, the loose fertilizer can be first shoveled into the disc with a shovel, the disc is driven to rotate by the driving assembly, water is sprayed into the disc at this time, the wet material is lifted by the rotating disc, and the material is continuously rolled and formed under the action of centrifugal force and friction. The disc continuously sweeps the side of the scraper when rotating, and the fertilizer adhered to the inside of the disc is scraped off by the scraper, wherein the scraper member can slide in the cross rail to adjust the scraping of different positions of the disc, and the adhered material in each part of the disc is scraped off as much as possible.
[0007] Preferably, the scraper member comprises: a first sliding block, wherein the first sliding block slides in the cross rail; and a scraper, wherein the scraper is installed on the first sliding block through a screw rod.
[0008] The effect achieved by the above components is that the scraper can slide on the cross rail by the first slider to adjust the position of the scraper disc.
[0009] Preferably, the stop disc is installed on the surface of the screw rod to block one side of the cross rail, and the handle is screwed on the port of the screw rod, wherein the handle and the stop disc clamp the cross rail.
[0010] The effect achieved by the above components is that when the position of the scraper is adjusted, the handle is rotated on the surface of the screw rod by twisting, and then the position of the scraper is fixed by clamping the cross rail by the handle and the stop disc. The angle of the scraper can be adjusted by loosening the handle. After adjusting the angle of the scraper, one person holds the scraper and the other person rotates the handle to fix the angle of the scraper. Since the fertilizer is simply adhered to the disc by water, it can be easily scraped off without much force, so the scraper is not easily skewed or the threaded rod is loose. (For the threaded rod loosening, this application can also use glue to stick on the thread. When it needs to be removed, the glue is melted by high temperature and then twisted off with great force.)
[0011] Preferably, the roller member is installed on the disc frame by a support, wherein the roller member is arranged below the disc, and the disc can rotate on the roller member and be lifted by the roller member.
[0012] The effect achieved by the above components is that since the disc is inclined, the roller member can be set to lift the area below the disc to avoid excessive force on the connection part of the disc and the driving assembly.
[0013] Preferably, the roller and the support are rotatably connected, and the roller rotates with the disc when the disc rotates.
[0014] The effect achieved by the above components is that the vibration of the disc when rolling on the roller can assist in shaking off the adhered fertilizer.
[0015] Preferably, the rotating disc is fixedly installed on one side of the roller, and the rotating disc is supported on the back of the disc.
[0016] The effect achieved by the above components is that the rotating disc can be used to lift the back of the disc to reduce the stress on the connection part of the disc and the driving assembly.
[0017] Optionally, the pressing plate is installed on the side of the disc by a mounting bracket, the pressing plate can rotate on the mounting bracket, a spring is connected between one end of the pressing plate and the disc, and the roller is a rubber roller.
[0018] The effect achieved by the above components is that the pressing plate is rolled by the roller during the rotation of the disc, the roller is rolled after rolling the pressing plate (since the roller is a flexible hollow rubber that can be deformed to roll the pressing plate), and then the pressing plate is extruded to lift the other end of the spring. When the roller rolls over the pressing plate, the other end of the pressing plate is knocked down by the spring under the action of the spring force, and then the vibration of the disc is increased to assist in shaking off the adhered fertilizer.
[0019] Preferably, the surface of the roller is provided with a ring groove, and the mounting frame can pass through the ring groove when the disc rotates.
[0020] Preferably, the pipe clamping member comprises a second sliding block, wherein the second sliding block slides in the horizontal rail; and a pipe clamp is threadedly mounted on the surface of the second sliding block; the rubber pad is located between the second sliding block and the pipe clamp, and the rubber pad is pressed on the second sliding block when the pipe clamp is screwed.
[0021] The pipe nozzle is clamped between the two spring sheets constituting the pipe clamp, and then the pipe nozzle can be adjusted in position on the horizontal rail by the second sliding block (the water spraying amount of the pipe nozzle can be controlled to control the granulation size, and since the water pump pumps water in the water source and the water output amount of the water pump is controlled, they are conventional technical means and thus are not described herein).
[0022] Preferably, the disc is inwardly recessed at the port to form a necking portion, wherein the necking portion blocks the disc port to prevent the fertilizer from falling off.
[0023] Compared with the prior art, the advantages and positive effects of the utility model lie in that,
[0024] 1. In the utility model, when granulation of bio-fertilizer is needed, the loose fertilizer can be first scooped into the disc with a shovel, the disc is driven to start rotating by the driving assembly, water is sprayed into the disc at this time, the wet material is lifted by the rotating disc, and the material is gathered and continuously rolled into a shape under the action of centrifugal force and friction force. Since the disc is uniformly rotated by the motor, relatively uniform fertilizer particles can be ensured.
[0025] 2. In the utility model, the disc continuously sweeps the side of the scraper when rotating, the fertilizer adhered to the inside of the disc is scooped down by the scraper, the scraper member can slide in the horizontal rail, and thus the disc at different positions can be scraped, and the adhered objects in each part of the disc are scraped as much as possible. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional structure schematic diagram of the bio-fertilizer granulator with uniform granulation is provided for the utility model;
[0027] Figure 2 A back view schematic diagram of the bio-fertilizer granulator with uniform granulation is provided for Figure 1 ;
[0028] Figure 3 A B enlarged view of the bio-fertilizer granulator with uniform granulation is provided for Figure 1 ;
[0029] Figure 4 A C enlarged view of the bio-fertilizer granulator with uniform granulation is provided for Figure 2 ;
[0030] Figure 5 Figure 1 is a perspective view of the device according to the present application;
[0031] Figure 6 Figure 4 is a perspective view of the vibration member;
[0032] Figure 7 Figure 5 is a second embodiment of the disc;
[0033] Figure 8 Figure 6 is a cross-sectional view of A-A of Figure 5; Figure 7
[0034] Legend: 1, main support; 11, closing part; 2, disc support; 3, driving assembly; 4, disc; 5, cross rail; 6, scraper member; 61, first sliding block; 62, screw rod; 63, baffle disc; 64, scraper plate; 65, handle; 7, roller member; 71, rotating disc; 72, roller; 73, ring groove; 8, vibration member; 81, mounting frame; 82, pressing plate; 83, spring; 9, pipe clamping member; 91, second sliding block; 92, rubber pad; 93, pipe clamp. DETAILED DESCRIPTION
[0035] Example 1, as shown in Figure 1, is a device according to the present application, which comprises a main support 1, a disc support 2, a driving assembly 3, a disc 4, a cross rail 5, a scraper member 6, a roller member 7, and a vibration member 8. Figures 1-6 As shown, a fertilizer granulator, the main support 1 to the ground to provide support for the whole body, disc 4 by disc holder 2 is installed on the main support 1 tilt, wherein the drive assembly 3 is installed on the disc holder 2 can drive disc 4 rotation (drive assembly 3 can be installed on the disc holder 2 motor, motor through the reducer and disc 4 connection, through the power module to the motor power and drive disc 4 rotation, since the motor drive module is a conventional means of existing technology so here do not dwell on), scraper member 6 by horizontal rail 5 can be removed and installed on the disc holder 2, wherein the scraper member 6 can slide along the horizontal rail 5, in the disc 4 rotation scraper member 6 can be scraped from the inside of the disc 4 adhering to the fertilizer, when the need to granulation of bio-fertilizer can be first used with a shovel to loosen the fertilizer shovel to the disc 4, through the drive assembly 3 drive disc 4 begins to rotate, this time to the inside of the disc 4 sprinkling, rotating disc 4 will wet material brought under the action of centrifugal force and friction, the material gathered constantly rolling into shape, disc 4 rotation constantly on the side of the scraper 64 sweep, through the scraper 64 will disc 4 inside adhering to the fertilizer shovel, wherein the scraper member 6 can slide in the horizontal rail 5, and then adjust the disc 4 different positions for scraping, as far as possible to remove the disc 4 inside each part of the adhering object shovel, wherein the first slider 61 inside the horizontal rail 5 slide; scraper 64, wherein the scraper 64 is installed on the first slider 61 by screw 62, the scraper 64 can slide on the horizontal rail 5 by means of the first slider 61, so as to adjust the position of the disc 4 scraping, wherein the baffle 63 is installed on the surface of the screw 62 block on the side of the horizontal rail 5; handle 65 is screwed on the port of the screw 62, wherein the handle 65 and the baffle 63 clamp the horizontal rail 5, adjust the position of the scraper 64 by twisting the handle 65, make the handle 65 rotate on the surface of the screw 62, and then fixed by means of the handle 65 and the baffle 63 clamp the horizontal rail 5 to fix the position of the scraper 64, loosen the handle 65 can adjust the angle of the scraper 64, adjust the angle of the scraper 64 after one person holding the scraper 64 the other person rotates the handle 65 and then fix the angle of the scraper 64, since the fertilizer is simply adhered to the disc 4 by water and then does not need to be too big force can be removed so that the scraper 64 is not easy to force caused by skew or loose threaded rod (for threaded rod loose this application can also be used in the thread with glue stick need to be removed when high temperature melting glue).
[0036] Example 2, based on example 1, the roller member 7 is installed on the disc rack 2 through the support, wherein the roller member 7 is arranged below the disc 4, the disc 4 can rotate on the roller member 7 and be lifted by the roller member 7, since the disc 4 is inclined, the disc 4 below can be lifted by setting the lifting member to avoid the force on the connection part of the disc 4 and the driving assembly 3 being too large, wherein the roller 72 and the support are rotatably connected, the roller 72 rotates with the disc 4 when the disc 4 rotates, and the disc 4 vibrates when rolling on the roller 72, which can assist in shaking off the adhered fertilizer, the rotating disc 71 is fixedly installed on one side of the roller 72, the rotating disc 71 is supported on the back of the disc 4, and the back of the disc 4 can be lifted by the rotating disc 71 to reduce the force on the connection part of the disc 4 and the driving assembly 3.
[0037] Example 3, based on example 1 or 2, wherein the pressing plate 82 is installed on the side of the disc 4 through the mounting bracket 81, the pressing plate 82 can rotate on the mounting bracket 81, the spring 83 is connected between one end of the pressing plate 82 and the disc 4, the roller 72 is a rubber roller, the pressing plate 82 is rolled by the roller 72 during the rotation of the disc 4, the roller 72 after rolling (since the roller 72 is a flexible hollow rubber and can deform to roll the pressing plate 82), and the pressing plate 82 is further pressed to make the other end of the spring 83 lift, when the roller 72 rolls over the pressing plate 82, the other end of the pressing plate 82 is knocked against the disc 4 due to the elastic recovery of the spring 83, thereby increasing the vibration of the disc 4 to assist in shaking off the adhered fertilizer, and the surface of the roller 72 is provided with a ring groove 73, and the mounting bracket 81 can pass through the ring groove 73 when the disc 4 rotates.
[0038] Example 4, based on any one of examples 1-3, wherein the pipe clamping member 9 comprises: a second sliding block 91, wherein the second sliding block 91 slides in the inside of the cross rail 5; wherein the pipe clamp 93 is threadedly installed on the surface of the second sliding block 91; and the rubber pad 92 is located between the second sliding block 91 and the pipe clamp 93, the rubber pad 92 is pressed on the second sliding block 91 when the pipe clamp 93 is screwed tightly, the water pipe nozzle is clamped between the two spring sheets constituting the pipe clamp 93, and then the water pipe nozzle can slide on the cross rail 5 by means of the second sliding block 91 to adjust the position of water spraying (the size of the granulation can be controlled by controlling the water spraying amount of the water pipe nozzle, since the water pump pumps water in the water source and controls the water output of the water pump are conventional technical means, which will not be described here).
[0039] Example 5, referring to Figure 7 and Figure 8 , based on any one of examples 1-4, the port of the disc 4 is inwardly recessed to form a closing part 11, wherein the closing part 11 blocks the port of the disc 4 to block the fertilizer from falling off.
[0040] The working principle is that when the bio-fertilizer needs to be granulated, the loose fertilizer can be first scooped into the disc 4 with a shovel, the disc 4 is driven to start rotating by the driving assembly 3, water is sprayed into the disc 4 at this time, the wet material is lifted by the rotating disc 4, and under the action of centrifugal force and friction, the material is gathered and continuously rolled to form, the disc 4 continuously sweeps on one side of the scraper 64 when rotating, and the fertilizer adhered in the disc 4 is scooped off by the scraper 64, wherein the scraper assembly 6 can slide in the cross rail 5, thereby adjusting the scraping of the disc 4 at different positions, and the adhered material in each part of the disc 4 is scooped off as much as possible, the scraper 64 can slide on the cross rail 5 by means of the first sliding block 61, thereby adjusting the position of the disc 4, when the position of the scraper 64 is adjusted, the handle 65 is twisted to rotate on the surface of the screw rod 62, and then the handle 65 and the blocking disc 63 are cooperated to clamp the cross rail 5, thereby fixing the position of the scraper 64, the handle 65 can be loosened to adjust the angle of the scraper 64, after the angle of the scraper 64 is adjusted, one person holds the scraper 64 and the other person rotates the handle 65 to fix the angle of the scraper 64, since the fertilizer is simply adhered to the disc 4 by water, the fertilizer can be scooped off without great force, so the scraper 64 is not easy to be forced to be skewed or the threaded rod is loose (for the threaded rod loosening, the application can also use glue to adhere on the thread, and the glue can be melted by high temperature when it needs to be removed), since the disc 4 is inclined, the lifting member is arranged to lift the lower part of the disc 4 to avoid that the connecting part between the disc 4 and the driving assembly 3 is subjected to excessive force, the disc 4 rolls on the roller 72 and vibrates, which can assist in shaking off the adhered fertilizer, the back of the disc 4 is lifted by the rotating disc 71 to reduce the stress of the connecting part between the disc 4 and the driving assembly 3, the pressing plate 82 is rolled by the roller 72 during the rotation of the disc 4, the roller 72 is deformed to roll and press the pressing plate 82 (since the roller 72 is flexible and hollow rubber, it can be deformed to roll and press the pressing plate 82), thereby causing the pressing plate 82 to press the spring 83 on the other end to be lifted, when the roller 72 rolls over the pressing plate 82, the other end of the pressing plate 82 is knocked by the pressing plate 82 under the elastic force of the spring 83, thereby increasing the vibration of the disc 4 to assist in shaking off the adhered fertilizer, the water pipe nozzle is clamped between the two spring sheets constituting the pipe clamp 93, then the water pipe nozzle can slide on the cross rail 5 by means of the second sliding block 91 to adjust the position of water spraying, after granulation is completed, the fertilizer particles can be scooped off with a tool, the disc can be disassembled, and the disc can be further inclined to pour the material (the application does not make too many limitations on how to pour the material).
[0041] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and alteration of the above embodiments without departing from the technical content of the present application, according to the technical essence of the present application, still belong to the protection scope of the present application. In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be connected inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
Claims
1. A granulation uniformity bio-fertilizer granulator characterized in that: The utility model relates to a kind of fertilizer spreading machine, including: Main support (1), the main support (1) is placed on ground to provide support for whole; Disc (4), the disc (4) is obliquely installed on main support (1) by disc frame (2); Driving assembly (3), wherein driving assembly (3) is installed on disc frame (2) and can drive disc (4) rotation; Spatula component (6), the spatula component (6) is detachably installed on disc frame (2) by cross rail (5), wherein spatula component (6) can slide along cross rail (5), and spatula component (6) can scrape fertilizer adhered inside disc (4) when disc (4) rotates.
2. The prilling uniform bio-fertilizer prilling machine as claimed in claim 1, wherein: The spatula component (6) includes: first slider (61), wherein the first slider (61) slides inside the cross rail (5); Scraper (64), wherein the scraper (64) is installed on the first slider (61) by screw rod (62).
3. The prilling uniform bio-fertilizer prilling machine as claimed in claim 2, wherein: The spatula component (6) further includes: baffle disc (63), wherein the baffle disc (63) is installed on the surface of the screw rod (62) and blocks one side of the cross rail (5); Handle (65), handle (65) is screwed on the port of screw rod (62), wherein handle (65) and baffle disc (63) clamp cross rail (5).
4. The prilling uniform bio-fertilizer prilling machine as claimed in claim 1, wherein: Also including: Roller component (7), the roller component (7) is installed on disc frame (2) by support, wherein the roller component (7) is arranged below disc (4), and disc (4) can rotate on the roller component (7) and be lifted by the roller component (7).
5. The prilling uniform bio-fertilizer prilling machine as claimed in claim 4, wherein: The roller component (7) includes: roller (72), wherein the roller (72) is rotatably connected with the support, and the roller (72) rotates with disc (4) when disc (4) rotates.
6. The prilling uniform bio-fertilizer prilling machine as claimed in claim 5, wherein: The roller component (7) further includes: rotating disc (71), the rotating disc (71) is fixedly installed on one side of the roller (72), and the rotating disc (71) is supported on the back of disc (4).
7. The prilling homogenous bio-fertilizer prilling machine as claimed in claim 5 or 6, wherein: Also including: Vibration component (8), the vibration component (8) includes: pressing plate (82), wherein the pressing plate (82) is installed on the side of disc (4) by mounting bracket (81), the pressing plate (82) can rotate on the mounting bracket (81), and spring (83) is connected between one end of the pressing plate (82) and disc (4); The roller (72) is rubber roller.
8. The prilling uniform bio-fertilizer prilling machine as claimed in claim 7, wherein: The surface of the roller (72) is provided with annular groove (73), and the mounting bracket (81) can pass through the annular groove (73) when disc (4) rotates.
9. The prilling uniform bio-fertilizer prilling machine as claimed in claim 1, wherein: Also including pipe clamping component (9), wherein the pipe clamping component (9) includes: second slider (91), wherein the second slider (91) slides inside the cross rail (5); Pipe clamp (93), wherein the pipe clamp (93) is threadedly installed on the surface of the second slider (91); Rubber pad (92), the rubber pad (92) is located between the second slider (91) and the pipe clamp (93), and the rubber pad (92) is extruded on the second slider (91) when the pipe clamp (93) is screwed tightly.
10. The prilling uniform bio-fertilizer prilling machine as claimed in claim 1, wherein: The port of the disc (4) is inwardly recessed to form a retracted portion (11), wherein the retracted portion (11) blocks the port of the disc (4) to prevent fertilizer from falling off.