Self-adaptive magnetic field intensity adjusting structure of electromagnetic iron remover
By introducing a magnetic field strength detection module and control unit into the electromagnetic separator, the adaptive adjustment of the magnetic field strength is achieved, solving the problem that traditional electromagnetic separators cannot be adjusted, thus improving work efficiency and extending equipment life.
Patent Information
- Application Number
- CN202520466800.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Traditional electromagnetic separators cannot adaptively adjust the magnetic field strength according to actual conditions, resulting in magnetic field strength that is too high or too low, affecting iron removal efficiency, increasing energy consumption and shortening equipment life.
The magnetic field strength detection module (including Hall sensor) and control unit (composed of microprocessor and current regulator) are used to monitor and adjust the magnetic field strength of the electromagnetic separator in real time. The preset range can be set through the user operation panel to achieve precise control.
To ensure that the magnetic field strength is always at its optimal level, improve iron removal efficiency, reduce energy consumption, and extend equipment life.
Smart Images

Figure CN223945850U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electromagnetic iron remover, and specifically to the self -adaptation magnetic field intensity adjusting structure of electromagnetic iron remover. BACKGROUND
[0002] In related technology, electromagnetic iron remover is a kind of equipment widely used in industrial production, is used to separate ferromagnetic impurities from material. It mainly generates magnetic field through electromagnet coil, and ferromagnetic material is separated from material by using magnetic field force. In practical application, due to the difference of material type, granularity, flow and other factors, and the influence of equipment aging, environmental temperature change, etc., the magnetic field intensity of electromagnetic iron remover needs to be properly adjusted to maintain the best working state.
[0003] In the process of implementing the embodiments of the present disclosure, it is found that at least the following problems exist in related technology:
[0004] Traditional electromagnetic iron remover usually adopts fixed magnetic field intensity, and cannot be self-adaptively adjusted according to actual situation, which may lead to too high or too low magnetic field intensity, thereby affecting iron removal efficiency, increasing energy consumption, and even shortening the service life of equipment. UTILITY MODEL CONTENT
[0005] The purpose of the utility model is to provide the self-adaptive magnetic field intensity adjusting structure of electromagnetic iron remover, to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: the self-adaptive magnetic field intensity adjusting structure of electromagnetic iron remover, which is mainly composed of electromagnet coil, magnetic field intensity detection module and control unit. The function of magnetic field intensity detection module is to monitor and detect the magnetic field intensity generated by electromagnetic iron remover in running process in real time, and control unit is connected with magnetic field intensity detection module, which is responsible for receiving the signal of detection module, and comparing and analyzing these signals with preset magnetic field intensity range. According to the result of comparison and analysis, control unit will output corresponding adjusting signal, to realize accurate control of magnetic field intensity of electromagnetic iron remover.
[0007] In further detail description, magnetic field intensity detection module particularly includes hall sensor, which is designed to accurately detect the magnetic field intensity in the working area of electromagnetic iron remover. The use of hall sensor ensures that the real-time monitoring of magnetic field intensity is accurate and reliable.
[0008] The control unit is composed of a microprocessor and a current regulator, which work together to process the signals from the magnetic field strength detection module and output appropriate current adjustment signals accordingly. The microprocessor calculates and determines the required current adjustment based on the received signals, while the current regulator executes the instructions of the microprocessor to adjust the current supplied to the electromagnet coil, thereby achieving the purpose of adjusting the magnetic field strength.
[0009] In addition, the microprocessor is also connected to the user operation panel through electrical connection. The user operation panel provides an interface for the user to set and adjust the preset range of the magnetic field strength. This design allows the user to flexibly adjust the magnetic field strength of the electromagnetic iron remover according to actual needs, to adapt to different working conditions and requirements.
[0010] Compared with the prior art, the beneficial effects of the utility model are: through the magnetic field strength detection module, the magnetic field strength of the electromagnetic iron remover is monitored in real time, ensuring that the magnetic field strength is always in the best working state.
[0011] The control unit automatically adjusts the current based on the comparison result of the detected magnetic field strength and the preset range, so that the electromagnetic iron remover can adapt to different working conditions and material characteristics.
[0012] Using a Hall sensor as part of the magnetic field strength detection module allows accurate measurement of the magnetic field strength, enabling precise control of the magnetic field strength.
[0013] Setting the preset range of the magnetic field strength through the user operation panel makes the operation simple and intuitive, and the user can adjust the magnetic field strength as needed.
[0014] By precisely controlling the current of the electromagnet coil, unnecessary energy consumption can be reduced, and the working efficiency of the electromagnetic iron remover can be improved.
[0015] Avoiding equipment damage caused by excessively high or low magnetic field strength, thereby prolonging the service life of the electromagnetic iron remover. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 is a structural schematic diagram of the utility model;
[0017] Fig. 2 is a system schematic diagram of the utility model.
[0018] In the figure: 1, electromagnet coil; 2, magnetic field strength detection module; 3, control unit; 4, user operation panel; 3-1, microprocessor; 3-2, current regulator. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described in the embodiments of the utility model combined with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the range protected by the utility model.
[0020] Please refer to Figs. 1-2 The utility model provides a technical scheme: the adaptive magnetic field intensity adjusting structure of electromagnetic iron remover, this structure mainly comprises electromagnet coil 1, magnetic field intensity detection module 2 and control unit 3, the function of magnetic field intensity detection module 2 is real-time monitoring and detecting the magnetic field intensity generated in the operation process of electromagnetic iron remover, and control unit 3 is connected with magnetic field intensity detection module 2, it is responsible for receiving the signal of detection module 2, and these signals are compared and analyzed with the preset magnetic field intensity range, according to the result of comparison and analysis, control unit 3 will output corresponding adjusting signal, to realize the accurate control of the magnetic field intensity of electromagnetic iron remover.
[0021] In the further detailed description, magnetic field intensity detection module 2 particularly includes Hall sensor, and the sensor is designed to accurately detect the magnetic field intensity in the working area of electromagnetic iron remover. The use of Hall sensor ensures that the real-time monitoring of magnetic field intensity is accurate and reliable.
[0022] Control unit 3 is composed of microprocessor 3-1 and current regulator 3-2, and they work together to process the signal from magnetic field intensity detection module 2 and output appropriate current adjusting signal accordingly. Microprocessor 3-1 calculates and determines the current size that needs to be adjusted according to the received signal, and current regulator 3-2 is responsible for executing the instructions of microprocessor 3-1, adjusting the current supplied to electromagnet coil 1, so as to achieve the purpose of adjusting the magnetic field intensity.
[0023] In addition, microprocessor 3-1 is also connected with user operation panel 4 through electrical connection. User operation panel 4 provides an interface for the user, through which the user can set and adjust the preset range of magnetic field intensity. Such design enables the user to flexibly adjust the magnetic field intensity of electromagnetic iron remover according to actual needs, to adapt to different working conditions and requirements.
[0024] Working principle: when the utility model works, electromagnet coil 1 generates magnetic field, which is used to attract and separate ferromagnetic substances.
[0025] The Hall sensor in magnetic field intensity detection module 2 monitors the magnetic field intensity of the working area of electromagnetic iron remover in real time.
[0026] The control unit 3 receives the signal of the magnetic field intensity detection module 2 and compares it with the preset magnetic field intensity range.
[0027] The microprocessor 3-1 in the control unit 3 processes the detected signal and decides whether the magnetic field intensity needs to be adjusted.
[0028] The microprocessor 3-1 outputs an adjustment signal through the current regulator 3-2 to change the current supplied to the electromagnet coil 1.
[0029] The user operation panel 4 allows the user to set the preset range of the magnetic field intensity, and the microprocessor 3-1 adjusts according to the range set by the user.
[0030] By adjusting the current supplied to the electromagnet coil 1, the control unit 3 can adaptively adjust the magnetic field intensity to meet different working requirements.
[0031] In the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0032] The standard parts used in the present application can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The mechanical, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
[0033] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An adaptive magnetic field strength adjustment structure of an electromagnetic iron remover, characterized by, The application relates to an electromagnetic iron remover, which comprises the following parts: an electromagnet coil (1); a magnetic field intensity detection module (2) for detecting the magnetic field intensity of the electromagnetic iron remover in real time; a control unit (3) connected with the magnetic field intensity detection module, which compares the detected magnetic field intensity with a preset magnetic field intensity range and outputs an adjusting signal.
2. The adaptive magnetic field strength adjusting structure of an electromagnetic iron remover according to claim 1, characterized in that: The magnetic field intensity detection module (2) comprises a Hall sensor for detecting the magnetic field intensity of the working area of the electromagnetic iron remover.
3. The adaptive magnetic field strength adjusting structure of an electromagnetic iron remover according to claim 1, characterized in that: The control unit (3) comprises a microprocessor (3-1) and a current regulator (3-2) for processing the signal of the magnetic field intensity detection module and outputting a corresponding current adjusting signal, and the current supplied to the electromagnet coil (1) is adjusted according to the adjusting signal of the microprocessor (3-1).
4. The adaptive magnetic field strength adjusting structure of an electromagnetic trapper according to claim 3, characterized in that: The microprocessor (3-1) is electrically connected with a user operation panel (4), and the preset range of the magnetic field intensity is set through the user operation panel (4).