Integrated power module, compressor controller, compressor and vehicle

By integrating inverter and switching circuits into the compressor controller, the problem of increased air conditioning system size and cost due to PTC heater controllers is solved. This enables effective control of the PTC heater by the integrated power module of the compressor controller, thereby reducing the size and cost of the vehicle air conditioning system.

CN224021883UActive Publication Date: 2026-03-20GUANGDONG WELLING AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The PTC controller of the PTC heater increases the size and cost of the vehicle's air conditioning system, and existing technologies make it difficult to effectively control the PTC heater without increasing the size of the compressor controller.

Method used

By integrating the inverter circuit and the switching circuit into the integrated power module of the compressor controller, the compressor controller can control the PTC heater, eliminating the need for the PTC controller in the PTC heater. The integration of the inverter circuit and the switching circuit does not increase the size of the compressor controller.

Benefits of technology

It reduces the size and cost of the vehicle's air conditioning system, improves the versatility of the compressor controller, and optimizes the heat dissipation design.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an integrated power module, a compressor controller, a compressor and a vehicle, the integrated power module is applied to the compressor controller, the compressor controller comprises a control unit, and the integrated power module comprises a plate body; the inverter circuit and the switching circuit are arranged on the plate body, the inverter circuit is configured to control a compressor motor based on a received first driving control signal, and the switching circuit is configured to control a PTC heater based on a received second driving control signal, the first drive control signal and the second drive control signal are generated based on a control instruction output by the control unit. According to the integrated power module, the inverter circuit and the switching circuit are integrated in the integrated power module of the compressor controller, so that the compressor controller can control the PTC heater, a PTC controller in the PTC heater can be omitted, and the size and the cost of a vehicle air conditioning system are reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of compressors, in particular to a combined power module, a compressor controller, a compressor and a vehicle. BACKGROUND

[0002] The vehicle-mounted PTC (Positive Temperature Coefficient) heater mainly functions to preheat the engine in the case of low temperature in winter and to provide heating for the cab. In order to adjust the heating power of the PTC heater, a PTC controller is arranged inside the PTC heater, and the PTC controller controls the internal switch tube to adjust the power of the PTC heater. However, the PTC controller increases the volume and cost of the PTC heater, thereby increasing the volume and cost of the vehicle air conditioning system. CONTENT OF THE UTILITY MODEL

[0003] The present application aims to at least solve one of the technical problems in the related art to some extent. To this end, the first object of the present application is to provide a combined power module, which integrates an inverter circuit and a switching circuit in a combined power module of a compressor controller, so that the compressor controller can control the PTC heater, the PTC controller in the PTC heater can be cancelled, and since the inverter circuit and the switching circuit are integrated together, the volume of the compressor controller will not be increased, thereby reducing the volume and cost of the vehicle air conditioning system.

[0004] The second object of the present application is to provide a compressor controller.

[0005] The third object of the present application is to provide a compressor.

[0006] The fourth object of the present application is to provide a vehicle.

[0007] To achieve the above objects, according to the first aspect of the present application, a combined power module is provided, which is applied to a compressor controller, and the compressor controller includes a control unit. The combined power module includes: a board body; an inverter circuit and a switching circuit arranged on the board body, the inverter circuit is configured to control a compressor motor based on a received first drive control signal, and the switching circuit is configured to control a PTC heater based on a received second drive control signal, wherein the first drive control signal and the second drive control signal are generated based on a control instruction output by the control unit.

[0008] According to the integrated power module, the plate body, the inverter circuit and the switching circuit arranged on the plate body, the inverter circuit is configured to control the compressor motor based on the received first drive control signal, and the switching circuit is configured to control the PTC heater based on the received second drive control signal, wherein the first drive control signal and the second drive control signal are generated based on the control instruction output by the control unit, and wherein the integrated power module is applied to the compressor controller, and the compressor controller comprises the control unit. Therefore, the integrated power module integrates the inverter circuit of the compressor controller and the switching circuit of the PTC heater in the related art, and the integrated power module controls the compressor motor and the PTC heater based on the control unit of the compressor controller, so that the compressor controller can control the compressor motor and the PTC heater, and therefore, the PTC controller in the related art can be cancelled, thereby reducing the volume and cost of the PTC heater, and since the inverter circuit and the switching circuit are integrated together, the volume of the compressor controller is not increased, so that the volume of the compressor is not increased, thereby reducing the volume and cost of the vehicle air conditioning system.

[0009] According to an embodiment of the utility model, the plate body is provided with a drive signal receiving end, the drive signal receiving end is connected with the inverter circuit and the switching circuit respectively, so as to send the received first drive control signal and second drive control signal to the inverter circuit and the switching circuit respectively.

[0010] According to an embodiment of the utility model, the integrated power module further comprises: a drive circuit arranged on the plate body, the drive circuit is connected with the inverter circuit and the switching circuit respectively, and the drive circuit is configured to generate the first drive control signal and the second drive control signal according to the control instruction and send the first drive control signal and the second drive control signal to the inverter circuit and the switching circuit respectively.

[0011] According to an embodiment of the utility model, the drive circuit comprises a first drive unit and a second drive unit, the first drive unit is configured to output the first drive control signal, and the second drive unit is configured to output the second drive control signal.

[0012] According to an embodiment of the utility model, the plate body is provided with a control signal receiving end and a low-voltage power supply end, the low-voltage power supply end is connected with the drive circuit to provide a drive power supply for the drive circuit, and the control signal receiving end is connected with the drive circuit to send the received control instruction to the drive circuit.

[0013] According to one embodiment of the utility model, plate body still be equipped with high voltage positive power supply end, high voltage negative power supply end and control output end, high voltage positive power supply end links with the positive direct current bus of inverter circuit, high voltage negative power supply end links with the negative direct current bus of inverter circuit, control output end links with compressor motor and inverter circuit respectively.

[0014] According to one embodiment of the utility model, plate body still be equipped with heating connection end, switch circuit includes at least one switch tube, the first end of switch tube is adapted to connect the negative pole of PTC heater through heating connection end, the second end of switch tube is connected to high voltage negative power supply end, wherein, the positive pole of PTC heater is adapted to connect high voltage positive power supply end.

[0015] According to one embodiment of the utility model, plate body still be equipped with heating connection end, switch circuit includes at least one switch tube, the first end of switch tube is connected to high voltage positive power supply end, the second end of switch tube is adapted to connect the positive pole of PTC heater through heating connection end, wherein, the negative pole of PTC heater is adapted to connect high voltage negative power supply end.

[0016] To achieve the above object, according to the second aspect of the utility model embodiment proposes a kind of compressor controller, including the integrated power module of any preceding embodiment, integrated power module is configured to control compressor motor and PTC heater respectively.

[0017] According to the compressor controller of the utility model embodiment, by using the above integrated power module, inverter circuit and switch circuit are integrated in the integrated power module of compressor controller, so that compressor controller can control PTC heater, can cancel PTC controller in PTC heater, and, since inverter circuit and switch circuit are integrated together, the volume of compressor controller will not be increased, thereby the volume and cost of vehicle air conditioning system are reduced.

[0018] To achieve the above object, according to the third aspect of the utility model embodiment proposes a kind of compressor, comprising: compressor motor;The compressor controller of preceding, compressor controller is adapted to connect compressor motor and PTC heater respectively, and is configured to control compressor motor and PTC heater respectively.

[0019] According to the compressor of the utility model embodiment, by using the above compressor controller, inverter circuit and switch circuit are integrated in the integrated power module of compressor controller, so that compressor controller can control PTC heater, can cancel PTC controller in PTC heater, and, since inverter circuit and switch circuit are integrated together, the volume of compressor controller will not be increased, thereby the volume and cost of vehicle air conditioning system are reduced.

[0020] To achieve the above object, the utility model discloses a kind of vehicles according to the fourth aspect of embodiment of the utility model, comprising: PTC heater;The compressor of the aforementioned.

[0021] According to the vehicle of the utility model embodiment, by using the compressor described above, the inverter circuit and switch circuit are integrated in the integrated power module of compressor controller, so that the compressor controller can control PTC heater, PTC controller in PTC heater can be cancelled, and since the inverter circuit and switch circuit are integrated together, the volume of compressor controller will not be increased, thereby reducing the volume and cost of vehicle air conditioning system.

[0022] Additional aspects and advantages of the utility model will be given in part in the following description, part will become obvious from the following description, or be understood by the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the structural schematic diagram of the heater of related art;

[0024] Figure 2 It is the structural schematic diagram of the compressor controller of related art;

[0025] Figure 3 It is the external connection schematic diagram of the compressor and PTC heater of related art;

[0026] Figure 4 It is the structural schematic diagram of the compressor controller according to one embodiment of the utility model;

[0027] Figure 5 It is the structural schematic diagram of the compressor controller according to another embodiment of the utility model;

[0028] Figure 6 It is the pin schematic diagram of integrated power module according to one embodiment of the utility model;

[0029] Figure 7 It is the structural schematic diagram of the compressor controller according to another embodiment of the utility model;

[0030] Figure 8 It is the pin schematic diagram of integrated power module according to another embodiment of the utility model;

[0031] Figure 9 It is the structural schematic diagram of the vehicle according to one embodiment of the utility model. DETAILED DESCRIPTION

[0032] Embodiments of the present application are described in detail below with reference to the accompanying drawings, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application.

[0033] The integrated power module, the compressor controller, the compressor and the vehicle of the embodiments of the present application are described below with reference to the accompanying drawings.

[0034] Figure 1 A structural schematic diagram of a PTC heater in the related art is shown, as shown in Figure 1 The PTC heater 300 includes a heater controller 310 and a heating unit 320, wherein the heater controller 310 includes a first voltage conversion unit 311 and a first control unit 312, a first isolation voltage conversion unit 313, an isolation driving unit 314 and a switching unit 315 arranged in a low-voltage area 2000, and the heating unit 320 includes two groups of PTC resistors 321, wherein the switching unit 315 includes two switching tubes QA and QB, each switching tube is connected with a group of PTC resistors PTC, and each group of PTC resistors 321 includes three PTC resistors PTC connected in parallel.

[0035] Figure 2 A structural schematic diagram of a compressor controller in the related art is shown, as shown in Figure 2 The compressor controller 100 includes a voltage conversion unit 10 and a receiving unit 20, an isolation voltage conversion unit 30, an isolation communication unit 40 arranged in a low-voltage area 2000, a first driving unit 50, a control unit 60 and an inverter circuit 70 arranged in a high-voltage area 1000, wherein the inverter circuit 70 is adapted to be connected with a compressor motor 210, and the inverter circuit 70 includes six switching tubes Q1-Q6, and the six switching tubes Q1-Q6 constitute three-phase bridge arms to drive the compressor motor 210.

[0036] Figure 3 An external connection mode of a compressor and a PTC heater in the related art is shown, as shown in Figure 3 The compressor 200 includes a compressor motor 210 and a compressor controller 100, and the PTC heater 300 includes a heater controller 310 and a heating unit 320, and the compressor controller 100 and the heater controller 310 both need to be connected with a high-voltage power supply unit 400, a low-voltage power supply unit 500 and a CAN (Controller Area Network) bus 600.

[0037] From Figures 1 to 3As can be seen, the heater controller 310 and the compressor controller 100 have similar circuits, so the voltage conversion unit 10, the receiving unit 20, the isolation transformer unit 30, the isolation communication unit 40 and the control unit 60 in the compressor controller 100 can be reused, and the second driving unit 80 and the switching circuit 90 are added in the compressor controller 100 to form the compressor controller 100 as shown in Figure 4 The PTC heater 300 can be integrated in the compressor controller 100, which can significantly reduce the volume of the PTC heater 300. However, the second driving unit 80 and the switching circuit 90 are added in the compressor controller 100, which increases the volume of the compressor controller 100 and the volume of the compressor 200.

[0038] Figure 5 The integrated power module 101 is applied to the compressor controller 100 as shown in Figure 4 The integrated power module 101 includes a board body (not shown) and an inverter circuit 70 and a switching circuit 90 arranged on the board body, as shown in Figure 5

[0039] The inverter circuit 70 is configured to control the compressor motor 210 based on the received first driving control signal, and the switching circuit 90 is configured to control the PTC heater 300 based on the received second driving control signal, wherein the first driving control signal and the second driving control signal are generated based on the control instruction output by the control unit 60.

[0040] Specifically, as shown in Figure 5 The inverter circuit 70 includes six switching tubes Q1-Q6 to control the compressor motor 210 according to the first driving control signal, and the switching circuit 90 includes two switching tubes QA and QB to control the PTC heater 300 according to the second driving signal. Because the inverter circuit 70 and the switching circuit 90 are integrated on the board body, the newly added switching circuit 90 in the compressor controller 100 does not occupy additional space and does not increase the size of the compressor controller 100, and the integrated power module 101 can be applied to various types of compressors, thereby improving the versatility of the compressor controller 100.

[0041] Further, because the PTC heater 300 and the compressor 200 usually do not work at the same time, the inverter circuit 70 and the switching circuit 90 also do not work at the same time, so the inverter circuit 70 and the switching circuit 90 can share the heat dissipation surface (not shown) of the integrated power module 101 in time, which not only reduces the heat dissipation surface of the integrated power module 101, but also is conducive to heat dissipation design.​

[0042] It should be noted that the inverter circuit 70 is not limited to the one described above. Figure 5 The three-phase inverter circuit shown can also be used for other inverter circuits 70. The switching circuit 90 is also not as... Figure 5 The two switching transistors QA and QB shown can also be one or more. Figure 5 The inverter circuit 70 and the switching circuit 90 in the diagram are exemplary and are not intended to limit the scope of this application.

[0043] In the above embodiments, the inverter circuit and the switching circuit are integrated into the integrated power module of the compressor controller, which enables the compressor controller to control the PTC heater and the compressor motor. This eliminates the need for the PTC controller in the PTC heater. Furthermore, since the inverter circuit and the switching circuit are integrated together, the size of the compressor controller is not increased, thereby reducing the size and cost of the vehicle air conditioning system. In addition, the inverter circuit and the switching circuit can share a heat dissipation surface, which is beneficial to the heat dissipation design of the integrated power module.

[0044] In some embodiments, such as Figure 6 As shown, a drive signal receiving end is provided on the board. The drive signal receiving end is connected to the inverter circuit 70 and the switching circuit 90 respectively, so as to send the received first drive control signal and second drive control signal to the inverter circuit 70 and the switching circuit 90 respectively.

[0045] Specifically, the compressor controller 100 further includes a drive unit 102, which is connected to a drive signal receiving terminal. The drive circuit 103 is configured to generate a first drive control signal and a second drive control signal according to the control command of the control unit 60, and to provide the first drive control signal and the second drive control signal to the inverter circuit 70 and the switching circuit 90 respectively through the drive signal receiving terminal. Figure 6 As shown in the example, Figure 6 The third pin WHG, fifth pin VHG, seventh pin UHG, eleventh pin WLG, fourteenth pin VLG, sixteenth pin ULG, and twenty-first pin DRV_QA_G of the integrated power module 101 are drive signal receiving terminals. Among them, the third pin WHG, fifth pin VHG, seventh pin UHG, eleventh pin WLG, fourteenth pin VLG, and sixteenth pin ULG are suitable for receiving the first drive control signal, and the twenty-first pin DRV_QA_G is suitable for receiving the second drive signal.

[0046] It should be noted that the first pin NC, the second pin NC, the ninth pin NC, the tenth pin NC, the eighteenth pin NC, the nineteenth pin NC and the twenty-second pin NC of the integrated power module 101 are empty pins or pins used for other functions. The thirteenth pin NA of the integrated power module 101 is a useless pin. The fourth pin WHS, the sixth pin VHS, the eighth pin UHS, the twelfth pin WLS, the fifteenth pin VLS, the seventeenth pin ULS and the twentieth pin DRV_QA_S of the integrated power module 101 are low-voltage power supply terminals of the integrated power module 101.

[0047] In some embodiments, as shown in Figure 7 The integrated power module 101 further includes a drive circuit 103 disposed on the board body, the drive circuit 103 being connected with the inverter circuit 70 and the switching circuit 90 respectively, and the drive circuit 103 being configured to generate first and second drive control signals according to control instructions and send the first and second drive control signals to the inverter circuit 70 and the switching circuit 90 respectively.

[0048] Specifically, the drive circuit 103 of the inverter circuit 70 and the switching circuit 90 can also be integrated on the board body, the drive circuit 103 generating first and second drive control signals according to control instructions of the control unit 60, sending the first drive control signal to the inverter circuit 70 so that the inverter circuit 70 controls the compressor motor 210 according to the first drive control signal, and sending the second drive control signal to the switching circuit 90 so that the switching circuit 90 controls the PTC heater 300 according to the second drive control signal.

[0049] It should be noted that if limited by factors such as module packaging size and pin number, multiple switching tubes cannot be arranged in the integrated power module 101 to control the PTC heater 300, and only one switching tube can be used to control the PTC heater 300, and the heating position of the PTC heater 300 is adjusted by changing the duty cycle of the switching tube. The switching tube needs to be selected in a large current specification and a large size to ensure its heat dissipation reliability.

[0050] In the above embodiments, the drive circuit is also arranged in the integrated power module, which can further reduce the volume of the compressor controller, thereby further reducing the volume of the vehicle air conditioning system.

[0051] In some embodiments, as shown in Figure 8 The drive circuit 103 includes a first drive unit 50 and a second drive unit 80, the first drive unit 50 being configured to output the first drive control signal, and the second drive unit 80 being configured to output the second drive control signal.

[0052] That is, the first driving unit 50 is connected with the inverter circuit 70 for driving the inverter circuit 70, and the second driving unit 80 is connected with the switching circuit 90 for driving the switching circuit 90.

[0053] Further, the first driving unit 50 further comprises at least one first driving module 51 and a second driving module 52, wherein each first driving module 51 is connected with the upper bridge switch tube of a phase bridge arm for driving the upper bridge switch tube of the corresponding bridge arm, and the second driving module 52 is connected with the lower bridge switch tube of each phase bridge arm for driving the lower bridge switch tube of each phase bridge arm. Figure 8 As an example, since the inverter circuit 70 is a three-phase inverter circuit 70, there are three first driving modules 51, and the switch tubes Q1, Q2, Q3 in the inverter circuit 70 are upper bridge switch tubes, and the switch tubes Q4, Q5, Q6 are lower bridge switch tubes, the first first driving module 51 is connected with the control end of the switch tube Q1, the second first driving module 51 is connected with the control end of the switch tube Q2, the third first driving module 51 is connected with the control end of the switch tube Q3, and the second driving module 52 is connected with the control end of the switch tubes Q4, Q5, Q6 respectively.

[0054] It should be noted that the power supply of the first driving module 51 can be obtained by using a bootstrap circuit, or can use multiple power supplies isolated from each other.

[0055] In some embodiments, as shown in the figure, the board body is provided with a control signal receiving end and a low-voltage power supply end, the low-voltage power supply end is connected with the driving circuit 103 to provide driving power for the driving circuit 103, and the control signal receiving end is connected with the driving circuit 103 to send the received control instruction to the driving circuit 103. Figure 8

[0056] Specifically, the control unit 60 is connected with the control signal receiving end to provide the control instruction to the driving circuit 103 through the control signal receiving end. Figure 8 ​As shown, the third pin WHG, the fifth pin VHG, the seventh pin UHG, the eleventh pin WLG, the fourteenth pin VLG, the sixteenth pin ULG and the twenty-first pin QAG of the integrated power module 101 are control signal receiving ends, wherein the third pin WHG, the fifth pin VHG and the seventh pin UHG are control signal receiving ends of the three first driving modules 51, the eleventh pin WLG, the fourteenth pin VLG and the sixteenth pin ULG are control signal receiving ends of the second driving module 52, and the twenty-first pin QAG is a control signal receiving end of the second driving unit 10280 of the driving unit 102. The fourth pin WHS, the sixth pin VHS, the eighth pin UHS, the twelfth pin WLS, the fifteenth pin VLS, the seventeenth pin ULs and the twenty-second pin COM of the integrated power module 101 are low-voltage power supply ends of the integrated power module 101.

[0057] It should be noted that the first pin NC, the second pin NC, the ninth pin NC, the tenth pin NC, the eighteenth pin NC, the nineteenth pin NC and the twentieth pin NC of the integrated power module 101 are empty pins or pins used for other functions. The thirteenth pin NA of the integrated power module 101 is a useless pin.

[0058] In some embodiments, as shown in Figure 6 and Figure 8 As shown, the board body is further provided with a high-voltage positive power supply end, a high-voltage negative power supply end and a control output end, the high-voltage positive power supply end is connected with the positive direct current bus of the inverter circuit 70, the high-voltage negative power supply end is connected with the negative direct current bus of the inverter circuit 70, and the control output end is connected with the compressor motor 210 and the inverter circuit 70 respectively.

[0059] Specifically, the twenty-ninth pin P of the integrated power module 101 is the high-voltage positive power supply end, the twenty-third pin NU, the twenty-fourth pin NV and the twenty-fifth pin NW of the integrated power module 101 are the high-voltage negative power supply end, and the twenty-sixth pin U, the twenty-seventh pin V and the twenty-eighth pin W of the integrated power module 101 are the control output end. The twenty-sixth pin U of the integrated power module 101 is the midpoint of the U-phase bridge arm, which is suitable for connecting the U-phase of the compressor motor 210, the twenty-seventh pin V of the integrated power module 101 is the midpoint of the V-phase bridge arm, which is suitable for connecting the V-phase of the compressor motor 210, and the twenty-eighth pin W of the integrated power module 101 is the midpoint of the W-phase bridge arm, which is suitable for connecting the W-phase of the compressor motor 210.

[0060] In some embodiments, as shown in Figure 6 and Figure 8As shown, the board body is further provided with a heating connection end, the switch circuit 90 comprises at least one switch tube QA, a first end of the switch tube QA is adapted to be connected to a negative electrode of the PTC heater 300 through the heating connection end, and a second end of the switch tube QA is connected to the high-voltage negative electrode power supply end, wherein a positive electrode of the PTC heater 300 is adapted to be connected to the high-voltage positive electrode power supply end.

[0061] Specifically, the switch tube QA of the switch circuit 90 is arranged between the PTC heater 300 and the high-voltage negative electrode power supply end, and the high-voltage power supply passes through the PTC heater 300 first and then passes through the switch tube in the switch circuit 90. The thirtieth pin PTCA of the integrated power module 101 is the heating connection end and is adapted to be connected to the PTC heater 300.

[0062] In some embodiments, the board body is further provided with a heating connection end (not shown), the switch circuit 90 comprises at least one switch tube QA, a first end of the switch tube QA is connected to the high-voltage positive electrode power supply end, and a second end of the switch tube QA is adapted to be connected to a positive electrode of the PTC heater 300 through the heating connection end, wherein a negative electrode of the PTC heater 300 is adapted to be connected to the high-voltage negative electrode power supply end.

[0063] Specifically, the switch tube QA of the switch circuit 90 is arranged between the high-voltage positive electrode power supply end and the PTC heater 300, and the high-voltage power supply passes through the switch tube in the switch circuit 90 first and then passes through the PTC heater 300. Therefore, the internal circuit of the integrated power module 101 shown in FIG. 6 needs to be changed, and the pin definition needs to be adjusted. Figure 6 and Figure 8 The internal circuit of the integrated power module 101 shown in FIG. 6 needs to be changed, and the pin definition needs to be adjusted.

[0064] It should be noted that the switch tubes in the inverter circuit 70 and the switch circuit 90 can be MOS (Metal-Oxide-Semiconductor Field-Effect Transistor) tubes or IGBT (Insulated Gate Bipolar Transistor) tubes. When the switch tubes in the inverter circuit 70 and the switch circuit 90 are MOS tubes, the first end of the switch tube is the drain, and the second end of the switch tube is the source; when the switch tubes in the inverter circuit 70 and the switch circuit 90 are IGBT tubes, the first end of the switch tube is the collector, and the second end of the switch tube is the emitter.

[0065] In summary, according to the integrated power module of the embodiment of the utility model, the plate body, the inverter circuit and the switching circuit arranged on the plate body, the inverter circuit is configured to control the compressor motor based on the received first drive control signal, the switching circuit is configured to control the PTC heater based on the received second drive control signal, wherein the first drive control signal and the second drive control signal are generated based on the control instruction output by the control unit, wherein the integrated power module is applied to the compressor controller, and the compressor controller comprises the control unit. Therefore, the integrated power module integrates the inverter circuit of the compressor controller and the switching circuit of the PTC heater in the related art, and the integrated power module controls the compressor motor and the PTC heater based on the control unit of the compressor controller, so that the compressor controller can control the compressor motor and the PTC heater, thus the PTC controller in the related art can be cancelled, thereby reducing the volume and cost of the PTC heater, and since the inverter circuit and the switching circuit are integrated together, the volume of the compressor controller will not be increased, so that the volume of the compressor will not be increased, thereby reducing the volume and cost of the vehicle air conditioning system.

[0066] According to the above-mentioned embodiments, the embodiments of the utility model also propose a compressor controller. As shown in Figure 5 and Figure 7 The compressor controller 100 comprises the integrated power module 101 of any one of the above-mentioned embodiments, and the integrated power module 101 is configured to control the compressor motor 210 and the PTC heater 300 respectively.

[0067] According to the compressor controller of the embodiment of the utility model, by adopting the above-mentioned integrated power module, the inverter circuit and the switching circuit are integrated in the integrated power module of the compressor controller, so that the compressor controller can control the PTC heater, the PTC controller in the PTC heater can be cancelled, and since the inverter circuit and the switching circuit are integrated together, the volume of the compressor controller will not be increased, thereby reducing the volume and cost of the vehicle air conditioning system.

[0068] According to the above-mentioned embodiments, the embodiments of the utility model also propose a compressor. As shown in Figure 9 The compressor 200 comprises a compressor motor 210 and the above-mentioned compressor controller 100, wherein the compressor controller 100 is adapted to be connected to the compressor motor 210 and the PTC heater 300 respectively, and is configured to control the compressor motor 210 and the PTC heater 300 respectively.

[0069] According to the compressor of the embodiment of the utility model, by adopting the compressor controller, the inverter circuit and the switching circuit are integrated in the integrated power module of the compressor controller, so that the compressor controller can control the PTC heater, the PTC controller in the PTC heater can be cancelled, and because the inverter circuit and the switching circuit are integrated together, the volume of the compressor controller will not be increased, thereby reducing the volume and cost of the vehicle air conditioning system.

[0070] Corresponding to the above embodiment, the embodiment of the utility model also provides a vehicle 3000. Figure 9 As shown in the vehicle includes: PTC heater 300 and the foregoing compressor 200.

[0071] According to the vehicle of the embodiment of the utility model, the compressor described in any of the above embodiments is included. Here, the vehicle can be a new energy vehicle, and in some embodiments, the new energy vehicle can be a pure electric vehicle using an electric motor as the main driving force, and in other embodiments, the new energy vehicle can also be a hybrid vehicle using an internal combustion engine and an electric motor as the main driving force. As mentioned in the above embodiments, the internal combustion engine and the electric motor provide driving power for the new energy vehicle, wherein the internal combustion engine can use gasoline, diesel, hydrogen, etc. as fuel, and the electric motor can use power batteries, hydrogen fuel cells, etc. to provide electric energy, which is not limited here. It should be noted that this is only an exemplary description of the structure of the new energy vehicle, and does not limit the scope of protection of the utility model.

[0072] According to the vehicle of the embodiment of the utility model, by adopting the compressor, the inverter circuit and the switching circuit are integrated in the integrated power module of the compressor controller, so that the compressor controller can control the PTC heater, the PTC controller in the PTC heater can be cancelled, and because the inverter circuit and the switching circuit are integrated together, the volume of the compressor controller will not be increased, thereby reducing the volume and cost of the vehicle air conditioning system.

[0073] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0074] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0075] In addition, the terms "first", "second" and the like used in the embodiments of the utility model are only for the purpose of description, and cannot be understood as indicating or implying relative importance, or implicitly indicating the number of technical features indicated in the embodiments. Therefore, the features defined by the terms "first", "second" and the like in the embodiments of the utility model can be explicitly or implicitly indicated to include at least one of the features. In the description of the utility model, the meaning of the word "multiple" is at least two or two or more, for example, two, three, four, etc., unless otherwise specifically limited in the embodiments.

[0076] In the utility model, unless otherwise specifically provided or limited in the embodiments, the terms "mounting", "connection", "connection" and "fixing" and the like appearing in the embodiments should be understood broadly, for example, the connection can be fixed connection, or detachable connection, or integrated, which can be understood, or mechanical connection, electrical connection, etc. Of course, it can also be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements, or the interaction relationship between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific implementation situation.

[0077] In the utility model, unless otherwise specifically provided and limited, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0078] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An integrated power module, characterized in that, Applied to a compressor controller, the compressor controller including a control unit, the integrated power module includes: plate body; An inverter circuit and a switching circuit are disposed on the board. The inverter circuit is configured to control the compressor motor based on a received first drive control signal, and the switching circuit is configured to control the PTC heater based on a received second drive control signal. The first drive control signal and the second drive control signal are generated based on control commands output by the control unit.

2. The integrated power module according to claim 1, characterized in that, The board is provided with a drive signal receiving terminal, which is connected to the inverter circuit and the switching circuit respectively, so as to send the received first drive control signal and second drive control signal to the inverter circuit and the switching circuit respectively.

3. The integrated power module according to claim 1, characterized in that, Also includes: A drive circuit is disposed on the board body. The drive circuit is connected to the inverter circuit and the switch circuit respectively. The drive circuit is configured to generate a first drive control signal and a second drive control signal according to the control command, and send the first drive control signal and the second drive control signal to the inverter circuit and the switch circuit respectively.

4. The integrated power module according to claim 3, characterized in that, The driving circuit includes a first driving unit and a second driving unit, wherein the first driving unit is configured to output the first driving control signal and the second driving unit is configured to output the second driving control signal.

5. The integrated power module according to claim 3, characterized in that, The board is provided with a control signal receiving end and a low-voltage power supply end. The low-voltage power supply end is connected to the drive circuit to provide drive power to the drive circuit. The control signal receiving end is connected to the drive circuit to send the received control command to the drive circuit.

6. The integrated power module according to any one of claims 1-5, characterized in that, The plate is also provided with a high-voltage positive power supply terminal, a high-voltage negative power supply terminal and a control output terminal. The high-voltage positive power supply terminal is connected to the positive DC bus of the inverter circuit, the high-voltage negative power supply terminal is connected to the negative DC bus of the inverter circuit, and the control output terminal is connected to the compressor motor and the inverter circuit respectively.

7. The integrated power module according to claim 6, characterized in that, The plate is also provided with a heating connection terminal. The switching circuit includes at least one switching transistor. The first end of the switching transistor is adapted to be connected to the negative electrode of the PTC heater through the heating connection terminal. The second end of the switching transistor is connected to the high-voltage negative power supply terminal. The positive electrode of the PTC heater is adapted to be connected to the high-voltage positive power supply terminal.

8. The integrated power module according to claim 6, characterized in that, The plate is also provided with a heating connection terminal. The switching circuit includes at least one switching transistor. The first end of the switching transistor is connected to the high-voltage positive power supply terminal. The second end of the switching transistor is adapted to be connected to the positive terminal of the PTC heater through the heating connection terminal. The negative terminal of the PTC heater is adapted to be connected to the high-voltage negative power supply terminal.

9. A compressor controller, characterized in that, The system includes an integrated power module according to any one of claims 1-8, the integrated power module being configured to control the compressor motor and the PTC heater respectively.

10. A compressor, characterized in that, include: Compressor motor; The compressor controller according to claim 9 is adapted to connect the compressor motor and the PTC heater respectively, and is configured to control the compressor motor and the PTC heater respectively.

11. A vehicle, characterized in that, include: PTC heater; The compressor according to claim 10.

Citation Information

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