Power inductor surface insulating paint immersion equipment

By designing a power inductive surface insulating coating immersion device with a cylinder and a dual-axis motor, and utilizing the vibration dispersion element of the material tank, the problem of insufficient coating impregnation was solved, and uniform coverage of the insulating coating was achieved.

CN223946012UActive Publication Date: 2026-02-27JIANGXI SHUANGYU ELECTRIC PORCELAIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202423302930.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-02-27
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing power inductor surface insulating coating immersion equipment suffers from insufficient coating impregnation when stacking components.

Method used

An immersion device for insulating coating on the surface of a power inductor was designed. The device uses a combination of cylinder, dual-axis motor and cam to drive the material tank to vibrate and disperse the accumulated components, so that the insulating coating can be more fully impregnated.

Benefits of technology

This method achieves thorough impregnation of the insulating coating on the surface of the stacked components, improving the uniformity and coverage of the coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power inductor surface insulation coating immersion device which comprises an immersion machine, the inner wall of the immersion machine is fixedly connected with a bottom plate through bolts, the top of a supporting frame is fixedly connected with a double-shaft motor through bolts, two output shafts of the double-shaft motor are both fixedly connected with cams through flanges, and the cams are fixedly connected with the bottom plate through bolts. The surface of the supporting frame and the surface of the fixing plate are jointly and fixedly connected with a spring piece, an original piece is loaded into an inner cavity of a material carrying groove and then arranged at the bottom of the fixing plate through a clamping pipe and a buckle, then an air cylinder is started to retract the supporting frame, the material carrying groove is immersed into an inner cavity of an immersion machine, and then a double-shaft motor is started to drive a cam to rotate; and then the cam drives the rotating rod and the connecting rod to move, and under the support and stabilization of the spring piece, the fixing plate and the material carrying groove are driven to vibrate, so that the purposes that the partially stacked original parts vibrate and are dispersed, and the insulating paint dip-dyed on the surfaces of the partially stacked original parts is more sufficient can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the electrical component technical field, especially, relate to a power inductance surface insulation paint immersion equipment. BACKGROUND

[0002] Power inductance generally refers to the inductor used in electrical engineering, which can withstand high power. In the circuit, it mainly plays a filtering and oscillation role, mainly composed of magnetic core and copper wire.

[0003] In order to make the power inductance separate the charged parts with different potentials in electrical equipment, in the immersion work of part of the insulation paint, the original piece is directly immersed in the immersion tank after being poured into the loading tank. In order to make the surface of the original piece partially accumulated more fully immersed in the insulation paint, a power inductance surface insulation paint immersion equipment is added. The equipment makes the partially accumulated original piece vibrate and disperse by using left and right shaking mode after the loading tank is immersed in the immersion tank, so that the surface of the partially accumulated original piece can be more fully immersed in the insulation paint. UTILITY MODEL CONTENTS

[0004] The utility model discloses a power inductance surface insulation paint immersion equipment, which can make the partially accumulated original piece vibrate and disperse, so that the surface of the partially accumulated original piece can be more fully immersed in the insulation paint, to solve the above background technical problems.

[0005] The utility model solves the technical scheme that above technical problem is as follows: a power inductance surface insulation paint immersion equipment, it includes the immersion machine: the inner wall of immersion machine is fixedly connected with the bottom plate through bolt, the top of bottom plate is fixedly connected with two air cylinders through bolt, the output of two air cylinders is fixedly connected with the support plate in common, the top of support plate is fixedly connected with support frame, the top of support frame is fixedly connected with double shaft motor through bolt, the two output shafts of double shaft motor are all fixedly connected with cam through flange, the inner chamber of support frame is provided with fixed plate, the surface of support frame and fixed plate is fixedly connected with spring piece in common, the right side of fixed plate top is rotatably connected with rotating rod, the front and back two ends of rotating rod are all fixedly connected with connecting rod, the opposite end of connecting rod is rotatably connected with cam.

[0006] Preferably, the bottom of the fixed plate is fixedly connected with four pipe clamps, and the bottom of the fixed plate is provided with a loading tank.

[0007] Preferably, the top of the loading tank is fixedly connected with four handles, the pipe clamps are sleeved on the surface of the handles, and the bottom of the loading tank is connected with a buckle.

[0008] Preferably, the top of the bottom plate is fixedly connected with four fixed rods, the top end of the fixed rod penetrates to the bottom of the support frame.

[0009] Preferably, four springs are welded between the top of the bottom plate and the bottom of the support plate, the inner wall of the spring is in sliding connection with the surface of the fixed rod.

[0010] Preferably, the surface of the material loading groove is fixedly connected with a protective pad, and the protective pad is a rubber protective pad.

[0011] 1. The utility model discloses a beneficial effect is: the utility model discloses a part is installed into the inner chamber of material loading groove, and then is arranged in the bottom of fixed plate through the pipe clamp and buckle, and then starts the air cylinder retraction support frame, and the material loading groove is immersed in the inner chamber of immersion machine, and then starts the double-shaft motor and drives the cam rotation, and then the cam drives the rotation rod and the connecting rod movement, under the support and stability of the spring piece, further drive the fixed plate and the material loading groove vibrate, and the part of the accumulated part can be vibrated to disperse, and the surface of the part of the accumulated part is immersed in the insulating paint more fully.

[0012] 2. The utility model discloses the cooperation of fixed rod and spring is used, is positioned and supported when the air cylinder jacks the support plate and the support frame, makes the air cylinder more stable in the process of jacking and retracting the support plate and the support frame.

[0013] 3. The utility model discloses the setting of protective pad makes the surface of material loading groove and the inner wall of immersion machine be able to pad and protect, avoids the situation that the inner wall of immersion machine is damaged when material loading groove shakes left and right. DRAWINGS

[0014] Among them:

[0015] Figure 1 It is the front view schematic drawing of one embodiment of the utility model;

[0016] Figure 2 It is the right view schematic drawing of one embodiment of the utility model;

[0017] Figure 3 It is the material loading groove overhead view schematic drawing of one embodiment of the utility model;

[0018] Figure 4 It is the utility model Figure 2 The local enlarged view of A point in the utility model.

[0019] In the drawings, the component list represented by each sign is as follows:

[0020] 1, immersion tank, 2, bottom plate, 3, air cylinder, 4, support plate, 5, support frame, 6, double-shaft motor, 7, cam, 8, fixed plate, 9, spring piece, 10, rotating rod, 11, connecting rod, 12, pipe clamp, 13, material loading groove, 14, buckle, 15, fixed rod, 16, spring, 17, protective pad. DETAILED DESCRIPTION

[0021] Hereinafter, the embodiment of the power inductance surface insulation coating immersion equipment of the utility model will be described with reference to the drawings. Example 1

[0022] Figures 1-4 The power inductance surface insulation coating immersion equipment of one embodiment of the utility model is shown, which comprises: an immersion machine 1; the inner wall of the immersion machine 1 is fixedly connected with a bottom plate 2 through bolts; the top of the bottom plate 2 is fixedly connected with two air cylinders 3 through bolts; the output ends of the two air cylinders 3 are fixedly connected with a support plate 4; the top of the support plate 4 is fixedly connected with a support frame 5; the top of the support frame 5 is fixedly connected with a double-shaft motor 6 through bolts; the two output shafts of the double-shaft motor 6 are fixedly connected with cams 7 through flanges; the inner cavity of the support frame 5 is provided with a fixed plate 8; the surfaces of the support frame 5 and the fixed plate 8 are fixedly connected with spring pieces 9; the right side of the top of the fixed plate 8 is rotatably connected with a rotating rod 10; the front and rear ends of the rotating rod 10 are fixedly connected with connecting rods 11; the opposite ends of the connecting rods 11 are rotatably connected with the cams 7; the bottom of the fixed plate 8 is fixedly connected with four pipe clamps 12; the bottom of the fixed plate 8 is provided with a material loading groove 13; the top of the material loading groove 13 is fixedly connected with four handles; the pipe clamps 12 are sleeved on the surfaces of the handles; the bottom of the material loading groove 13 is connected with a buckle 14; the surface of the material loading groove 13 is fixedly connected with protective pads 17; the protective pads 17 are rubber protective pads; the surfaces of the material loading groove 13 and the inner wall of the immersion machine 1 are protected by the protective pads 17, so that the inner wall of the immersion machine 1 is not damaged when the material loading groove 13 shakes left and right. Example 2

[0023] Figures 1-4The power inductance surface insulation coating immersion equipment shown in an embodiment of the utility model, it includes: immersion machine 1: the inner wall of immersion machine 1 is fixedly connected with bottom plate 2 by bolt, the top of bottom plate 2 is fixedly connected with two air cylinders 3 by bolt, the output end of two air cylinders 3 is fixedly connected with support plate 4 in common, the top of support plate 4 is fixedly connected with support frame 5, the top of support frame 5 is fixedly connected with double-shaft motor 6 by bolt, the two output shafts of double-shaft motor 6 are fixedly connected with cam 7 by flange, the inner chamber of support frame 5 is provided with fixed plate 8, the surface of support frame 5 and fixed plate 8 is fixedly connected with spring piece 9 in common, the right side of the top of fixed plate 8 is rotatably connected with rotating rod 10, the front and rear ends of rotating rod 10 are fixedly connected with connecting rod 11, the opposite end of connecting rod 11 is rotatably connected with cam 7, the top of bottom plate 2 is fixedly connected with four fixed rods 15, the top end of fixed rod 15 penetrates to the bottom of support frame 5, four springs 16 are welded between the top of bottom plate 2 and the bottom of support plate 4, the inner wall of spring 16 is slidingly connected with the surface of fixed rod 15, by the cooperation of fixed rod 15 and spring 16, when air cylinder 3 jacks up support plate 4 and support frame 5, it can be limited and supported, so that air cylinder 3 is more stable in the process of jacking up and retracting support plate 4 and support frame 5.

[0024] Working principle: when the utility model is used, the user jacks up support plate 4 by starting air cylinder 3, under the support and limitation of fixed rod 15 and spring 16, in turn drives support frame 5 to rise, then lifts load groove 13 out of the inner chamber of immersion machine 1, after load groove 13 is lifted to the upper side of immersion machine 1, then pulls out buckle 14 at the bottom of pipe clamp 12, in turn dismounts load groove 13 from the bottom of fixed plate 8, then loads the original part into the inner chamber of load groove 13, then repositions load groove 13 on the bottom of fixed plate 8 through pipe clamp 12 and buckle 14, then starts air cylinder 3 to retract support frame 5, in turn reimmerses load groove 13 into the inner chamber of immersion machine 1, then starts double-shaft motor 6 to drive cam 7 to rotate, in turn the rotation of cam 7 drives rotating rod 10 and connecting rod 11 to move, under the support and stability of spring piece 9, in turn drives fixed plate 8 to shake left and right, in turn drives load groove 13 to shake left and right in the inner chamber of immersion machine 1, in turn makes the original part in the inner chamber of load groove 13 vibrate, so that the partially accumulated original part is dispersed, and the surface of the partially accumulated original part is more fully immersed with insulation coating.

[0025] In summary: the power inductance surface insulation coating immersion device, by the original piece into the inner cavity of the loading slot 13, with the pipe 12 and buckle 14 is arranged in the bottom of the fixed plate 8, then start the cylinder 3 retracting support frame 5, the loading slot 13 is immersed in the inner cavity of the immersion machine 1, then start the double shaft motor 6 drive cam 7 rotation, then the cam 7 drive rotating rod 10 and connecting rod 11 movement, under the support and stability of the spring piece 9, and then drive the fixed plate 8 and loading slot 13 vibration, that is, to make part of the accumulated original piece vibration and dispersion, so that part of the accumulated original piece surface immersion of the insulating paint more fully.

Claims

1. A device for immersing a surface insulating coating on a power inductor, characterized in that, The immersion machine (1) includes a base plate (2) which is fixedly connected to the inner wall of the immersion machine (1) by bolts. Two cylinders (3) are fixedly connected to the top of the base plate (2) by bolts. The output ends of the two cylinders (3) are fixedly connected to a support plate (4). A support frame (5) is fixedly connected to the top of the support plate (4). A dual-axis motor (6) is fixedly connected to the top of the support frame (5) by bolts. The two output shafts of the dual-axis motor (6) are fixedly connected to a cam (7) by flanges. A fixing plate (8) is provided in the inner cavity of the support frame (5). A spring plate (9) is fixedly connected to the surface of the support frame (5) and the fixing plate (8). A rotating rod (10) is rotatably connected to the right side of the top of the fixing plate (8). A connecting rod (11) is fixedly connected to both the front and rear ends of the rotating rod (10). The opposite end of the connecting rod (11) is rotatably connected to the cam (7).

2. The device for immersing a surface insulating coating on a power inductor according to claim 1, characterized in that, The bottom of the fixing plate (8) is fixedly connected with four clamping tubes (12), and the bottom of the fixing plate (8) is provided with a material loading groove (13).

3. The device for immersing a surface insulating coating on a power inductor according to claim 2, characterized in that, The top of the material loading trough (13) is fixedly connected with four handles, the clamp tube (12) is sleeved on the surface of the handles, and the bottom of the material loading trough (13) is connected with a buckle (14).

4. The power inductor surface insulating coating immersion device according to claim 3, characterized in that, The top of the base plate (2) is fixedly connected to four fixing rods (15), the top of the fixing rods (15) extending through to the bottom of the support frame (5).

5. The device for immersing a surface insulating coating on a power inductor according to claim 4, characterized in that, Four springs (16) are welded between the top of the base plate (2) and the bottom of the support plate (4), and the inner wall of the springs (16) is slidably connected to the surface of the fixing rod (15).

6. The immersion device for surface insulating coating of a power inductor according to claim 5, characterized in that, A protective pad (17) is fixedly connected to the surface of the material loading tank (13), and the protective pad (17) is a rubber protective pad.