Reinforcing mesh dip-coating device
By designing an immersion coating tank and combined device, the problem of uneven distribution of plastic coating material on the surface of concrete steel mesh was solved, achieving uniform coating, improving the anti-corrosion effect and service life, and improving the operating environment.
Patent Information
- Application Number
- CN202520355105.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
In existing technologies, the uneven distribution of epoxy coating material on the surface of concrete steel mesh leads to a decrease in anti-corrosion effect, especially since the problem of quartz sand settling has not been effectively solved.
The device employs a combination of a dip-coating tank, a circulation assembly, a reciprocating mixing assembly, and a ventilation assembly to ensure uniform distribution of the coating material during the dip-coating process and prevent the settling of fillers such as quartz sand. The material uniformity and temperature are maintained through a mud pump circulation, a mixing motor driving the mixing blades, and a heating device, combined with a support device to stabilize the steel mesh.
It achieves uniform coating on the surface of concrete steel mesh, improves corrosion resistance, extends service life, improves the operating environment, and maintains coating quality.
Smart Images

Figure CN223946013U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reinforced corrosion prevention processing equipment technical field especially is related to a reinforced mesh dip coating device. BACKGROUND
[0002] The reinforced mesh can make the stress distribution of aerated concrete board more uniform, and by reasonably configuring the reinforced mesh, stress concentration can be effectively avoided, and local damage of the board in the stress process can be reduced, especially under the action of earthquake, the aerated concrete board with the reinforced mesh can better absorb and dissipate seismic energy, and the damage degree of the structure is reduced.
[0003] In order to improve the corrosion resistance of the reinforced mesh, a layer of paint is generally coated on the surface at present, but the paint is easy to fall off and the corrosion resistance decreases quickly in the actual use process, and the corrosion effect is not ideal. The epoxy coating material is gradually coated on the aerated concrete reinforced mesh, quartz sand is added in the coating material to increase the roughness and gripping force, but the quartz sand will produce partial settlement, resulting in uneven distribution of the epoxy coating material on the surface of the concrete reinforced mesh, and reducing the corrosion effect of the concrete reinforced mesh.
[0004] Therefore, the technical personnel in the art are committed to developing a reinforced mesh dip coating device, which is beneficial to uniformly coating the epoxy coating material on the surface of the concrete reinforced mesh and improving the corrosion effect of the concrete reinforced mesh. SUMMARY
[0005] The utility model solves the technical problem that provide a reinforced mesh dip coating device, it is beneficial to uniformly coating epoxy coating material on the surface of the concrete reinforced mesh, improves the corrosion effect of the concrete reinforced mesh.
[0006] The technical scheme for solving the above technical problems of the utility model is as follows:
[0007] A reinforced mesh dip coating device, comprising
[0008] The dip coating box has a dip coating cavity, and the bottom of the dip coating box is conical;
[0009] The circulating assembly is connected to the bottom of the dip coating box through the suction end, and the output end of the circulating assembly is located on the upper side of the dip coating box;
[0010] The reciprocating stirring assembly is installed on the side wall of the dip coating box through the guide assembly, and the ventilation assembly is further installed on the reciprocating stirring assembly.
[0011] The beneficial effects of the above scheme are that the dip coating box can ensure that the plastic coating material is more evenly distributed in the box, and the circulating assembly enables the plastic coating material to be sucked from the bottom and delivered to the upper side, further promoting the uniform mixing and distribution of the material, thereby ensuring that the steel mesh can obtain a uniform coating layer during the dip coating process, avoiding the settlement of quartz sand and the like, and effectively avoiding the problem of reduced corrosion effect caused by uneven coating.
[0012] The installation of the reciprocating stirring assembly enables the plastic coating material to be continuously stirred, preventing the settlement of fillers such as quartz sand in the plastic coating material, and ensuring the stability and consistency of the plastic coating material, which can avoid uneven distribution of the coating layer caused by the settlement of fillers, thereby improving the corrosion effect of the concrete steel mesh and prolonging its service life.
[0013] On the basis of the above technical scheme, the utility model can also be improved as follows.
[0014] Further, the dip coating box has a chute at the upper end, the chute is located at the outer periphery of the dip coating cavity, and a discharge chute is arranged at the corner of the chute, the discharge chute being communicated with the dip coating cavity and the output end of the circulating assembly.
[0015] The beneficial effects of the above further scheme are that the discharge chute arranged at the corner of the chute is communicated with the dip coating cavity and the output end of the circulating assembly, which is conducive to the pumping of the plastic coating material to the chute by the circulating device and the multi-point entry of the plastic coating material into the dip coating cavity from the discharge chute, thereby improving the uniformity of the mixing of the plastic coating material.
[0016] Further, the circulating assembly comprises a mud pump, the input end of the mud pump being connected with the bottom of the dip coating box through a feed pipe, and the output end of the mud pump being communicated with the chute through a discharge pipe.
[0017] The beneficial effects of the above further scheme are that the mud pump is used as the core component of the circulating assembly, which can effectively suck and deliver the plastic coating material at the bottom of the dip coating box into the chute, ensuring that the circulation of the plastic coating material in the dip coating box is more stable and efficient.
[0018] Further, the reciprocating stirring assembly comprises a stirring motor, the stirring motor being installed on a reciprocating plate, the reciprocating plate being installed on the guide assembly, the output end of the stirring motor being connected with a stirring shaft and the stirring shaft extending into the dip coating cavity, and stirring blades being installed at the end of the stirring shaft.
[0019] The beneficial effects of the above further scheme are that the stirring motor provides a power source for the reciprocating stirring assembly, and through the cooperation of the stirring shaft and the stirring blades, the plastic coating material in the dip coating cavity can be effectively stirred, preventing the settlement of fillers such as quartz sand, and ensuring the uniformity of the plastic coating material.
[0020] Further, the guiding assembly comprises a sliding rail installed on the side wall of the dip coating box, a sliding block is arranged on the sliding rail, a sliding plate is installed on the side wall of the sliding block, and the sliding plate is connected with the reciprocating plate.
[0021] The beneficial effect of the further scheme is that the sliding rail and the sliding block provide stable guidance for the movement of the reciprocating plate, ensuring that the reciprocating stirring assembly can move smoothly on the side wall of the dip coating box, avoiding uneven stirring caused by shaking or deviation.
[0022] Further, a power motor is installed on the reciprocating plate, a rotating gear is installed on the output end of the power motor, a rack is installed on the side wall of the dip coating box, and the rack is arranged along the length direction of the dip coating box.
[0023] The beneficial effect of the further scheme is that the power motor and the rotating gear cooperate with the rack to drive the reciprocating plate to move reciprocally along the length direction of the dip coating box, so that the stirring blades can stir in all directions in the dip coating cavity, further improving the uniformity of the plastic coating material.
[0024] Further, the ventilation assembly comprises an air exchange fan, the air exchange fan is installed on the reciprocating plate, and a heating device is installed on the air exchange fan.
[0025] The beneficial effect of the further scheme is that the air exchange fan can timely discharge harmful gases and volatile substances generated during the dip coating process, improve the operating environment, and protect the health and safety of the operators, and the installation of the heating device can properly heat the plastic coating material in the dip coating cavity, maintain the appropriate temperature of the plastic coating material, help to improve the coating effect and the fluidity of the plastic coating material, and further improve the coating quality.
[0026] Further, a plurality of support columns are installed at intervals on the bottom of the dip coating box, and a slag discharge pipe is installed on the bottom of the dip coating box.
[0027] The beneficial effect of the further scheme is that the slag discharge pipe can discharge the precipitates and impurities on the bottom of the dip coating box, keep the dip coating cavity clean, and ensure the purity and coating effect of the plastic coating material.
[0028] Further, a support device for supporting the steel mesh is installed in the dip coating cavity.
[0029] The beneficial effect of the further scheme is that the support device can make the steel mesh more uniformly distributed in the dip coating box, improving the coating efficiency and quality.
[0030] Further, the support device comprises a plurality of support plates arranged at intervals, and the upper end of each support plate is sawtooth-shaped.
[0031] The beneficial effect of the further scheme is that the upper end of the support sheet is sawtooth-shaped, the contact area of the support sheet with the steel mesh sheet is reduced, and the coating efficiency of the steel mesh sheet is improved. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a front view structural schematic diagram of a specific embodiment of the steel mesh sheet dip coating device of the utility model;
[0033] Figure 2 It is a rear view structural schematic diagram of a specific embodiment of the steel mesh sheet dip coating device of the utility model;
[0034] Figure 3 It is a sectional plane structural schematic diagram of a specific embodiment of the steel mesh sheet dip coating device of the utility model.
[0035] In the drawings, the component list represented by each reference numeral is as follows:
[0036] 1, dip coating box; 2, dip coating cavity; 3, circulating assembly; 4, guide assembly; 5, reciprocating stirring assembly; 6, ventilation assembly; 7, chute; 8, discharge chute; 9, mud pump; 10, feed pipe; 11, discharge pipe; 12, stirring motor; 13, reciprocating plate; 14, stirring shaft; 15, stirring blade; 16, slide rail; 17, sliding plate; 18, rack; 19, power motor; 20, air exchange fan; 21, support column; 22, support sheet. DETAILED DESCRIPTION
[0037] The principles and features of the present application are described below in conjunction with the drawings, and the examples are only used to explain the present application and are not used to limit the scope of the present application.
[0038] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "inner", "outer", "peripheral side", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the system or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0039] In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly and specifically limited.
[0040] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0041] As shown in Figure 1 , Figure 2 and Figure 3 , a steel mesh dipping device comprises
[0042] A dipping box 1 has a dipping cavity 2, and the bottom of the dipping box 1 is tapered, which helps the plastic material to be evenly distributed in the box and reduces material residues, and at the same time, steel meshes of different areas are only supported by the edges, improving the plastic coating efficiency of the steel mesh.
[0043] A circulating assembly 3 is connected to the bottom of the dipping box 1, and the output end of the circulating assembly 3 is located on the upper side of the dipping box 1.
[0044] A reciprocating stirring assembly 5 is installed on the side wall of the dipping box 1 through a guide assembly 4, and a ventilation assembly 6 is further installed on the reciprocating stirring assembly 5.
[0045] In the present application, the dipping box 1 can ensure that the plastic material is more evenly distributed in the box, and the circulating assembly 3 allows the plastic material to be sucked from the bottom and delivered to the upper side, further promoting the uniform mixing and distribution of the material, thereby ensuring that the steel mesh can obtain a uniform coating layer during the dipping process, avoiding the settlement of quartz sand and effectively avoiding the problem of reduced corrosion effect caused by uneven coating
[0046] As shown in Figure 1 , Figure 2 and Figure 3 , in some embodiments, the upper end of the dipping box 1 has a chute 7, the chute 7 is located outside the periphery of the dipping cavity 2, and the chute 7 is provided with a discharge chute 8 at the corner, the discharge chute 8 is communicated with the dipping cavity 2 and the output end of the circulating assembly 3, and the circulating assembly 3 pumps the material at the bottom of the dipping box 1 to the chute 7, and then enters the upper side of the dipping box 1 from the discharge chute 8, which is beneficial to the smooth circulation of the plastic material, reduces the settlement, and further improves the uniformity of the coating.
[0047] The circulating assembly 3 comprises a slurry pump 9, the input end of the slurry pump 9 is connected with the bottom of the dip coating box 1 through a feeding pipe 10, the output end of the slurry pump 9 is communicated with the chute 7 through a discharging pipe 11, the slurry pump 9 can effectively suck and transport the coating material from the bottom to the chute 7, and ensure the circulating flow of the coating material in the dip coating box 1.
[0048] As shown in Figure 1 , Figure 2 , Figure 3 , in another embodiment, the reciprocating stirring assembly 5 comprises a stirring motor 12, the stirring motor 12 is installed on a reciprocating plate 13, the reciprocating plate 13 is installed on the guide assembly 4, the output end of the stirring motor 12 is connected with a stirring shaft 14 and the stirring shaft 14 extends into the dip coating cavity 2, the end of the stirring shaft 14 is installed with stirring blades 15, the stirring motor 12 can adopt a variable speed motor, the power and the rotating speed of which can be adjusted according to the production requirement, the stirring blades 15 can improve the flow of the coating material, prevent the filler from settling, and ensure the uniformity of the coating.
[0049] The guide assembly 4 comprises a sliding rail 16 installed on the side wall of the dip coating box 1, the sliding rail 16 is provided with a sliding block, the side wall of the sliding block is installed with a sliding plate 17, the sliding plate 17 is connected with the reciprocating plate 13, the reciprocating plate 13 is further installed with a power motor 19, the output end of the power motor 19 is installed with a rotating gear, the side wall of the dip coating box 1 is installed with a rack 18 matched with the rotating gear, and the rack 18 is arranged along the length direction of the dip coating box 1. The power motor 19 can adopt a reduction motor, the power motor 19 rotates to drive the rotating gear to rotate, so that the sliding plate 17 and the reciprocating plate 13 slide along the sliding rail 16. During the sliding process, the stirring motor 12 drives the stirring blades 15 to rotate to make the coating material continuously flow and reduce the settlement.
[0050] As shown in Figure 1 , Figure 2 and Figure 3 , in one embodiment, the ventilation assembly 6 comprises an air exchange fan 20, the air exchange fan 20 is installed on the reciprocating plate 13, and the air exchange fan 20 is further installed with a heating device, the air volume and the rotating speed of the air exchange fan 20 can be adjusted according to the production requirement, the heating device can appropriately heat the coating material, maintain the appropriate temperature of the coating material, and help to improve the coating effect.
[0051] The bottom of the dip coating box 1 is also provided with a plurality of support columns 21 arranged at intervals, which can enhance the structural stability of the dip coating box 1 and prevent deformation or damage of the device caused by gravity or vibration. The bottom of the dip coating box 1 is also provided with a slag discharge pipe, which facilitates the discharge of precipitates and impurities from the bottom of the dip coating box 1 and keeps the inside of the dip coating cavity 2 clean. The dip coating cavity 2 is also provided with a support device for supporting the steel mesh, specifically, the support device includes a plurality of support plates 22 arranged at intervals, and the upper end of the support plate 22 is sawtooth-shaped. The support plate 22 can effectively support the middle part of the steel mesh and prevent it from moving or deforming during the dip coating process, and the sawtooth shape reduces the contact area between the support plate 22 and the steel mesh, ensuring the uniformity and stability of the coating.
[0052] In operation, the mud pump 9 sucks the coating material from the bottom of the dip coating box 1 through the feed pipe 10 and delivers the coating material to the chute 7 through the discharge pipe 11. The coating material flows in the chute 7 and reenters the dip coating cavity 2 through the discharge slot 8, forming a circulating flow. The stirring motor 12 drives the stirring shaft 14 to rotate, and the stirring blade 15 stirs the coating material in the dip coating cavity 2, preventing the filler from settling and ensuring the uniformity of the coating material. During stirring, the reciprocating plate 13 moves back and forth along the side wall of the dip coating box 1 under the guidance of the guide assembly 4, making the stirring more thorough. The ventilation fan 20 ventilates the coating material in the dip coating cavity 2 through the ventilation assembly 6, discharging harmful gases and volatile substances. The heating device properly heats the coating material, keeping it at an appropriate temperature, which helps improve the coating effect. The support plate 22 fixes the steel mesh, preventing it from moving or deforming during the dip coating process. The support column 21 enhances the structural stability of the dip coating box 1, and the slag discharge pipe discharges the precipitates and impurities, keeping the inside of the dip coating cavity 2 clean.
[0053] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present specification and the features of different embodiments or examples without contradiction.
[0054] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A wire mesh dip coating apparatus characterised in that: Comprising The dipping box (1) has a dipping cavity (2), and the bottom of the dipping box (1) is tapered; A circulating assembly (3) is connected to the bottom of the dipping box (1) through the suction end, and the output end of the circulating assembly (3) is located on the upper side of the dipping box (1); A reciprocating stirring assembly (5) is installed on the side wall of the dipping box (1) through a guide assembly (4), and a ventilation assembly (6) is further installed on the reciprocating stirring assembly (5).
2. A wire mesh dip coating apparatus as claimed in claim 1, wherein: The upper end of the dipping box (1) is provided with a chute (7) located outside the periphery of the dipping cavity (2), and a discharge chute (8) is arranged at the corner of the chute (7), which is communicated with the dipping cavity (2) and the output end of the circulating assembly (3).
3. A wire mesh dip coating apparatus as claimed in claim 2, wherein: The circulating assembly (3) comprises a slurry pump (9), the input end of which is connected to the bottom of the dipping box (1) through a feeding pipe (10), and the output end of the slurry pump (9) is communicated with the chute (7) through a discharge pipe (11).
4. A wire mesh dip coating apparatus as claimed in claim 3, wherein: The reciprocating stirring assembly (5) comprises a stirring motor (12) installed on a reciprocating plate (13), the reciprocating plate (13) is installed on the guide assembly (4), the output end of the stirring motor (12) is connected with a stirring shaft (14) which extends into the dipping cavity (2), and the end of the stirring shaft (14) is provided with stirring blades (15).
5. A wire mesh dip coating apparatus as claimed in claim 4, wherein: The guide assembly (4) comprises a slide rail (16) installed on the side wall of the dipping box (1), a sliding block is arranged on the slide rail (16), a sliding plate (17) is installed on the side wall of the sliding block, and the sliding plate (17) is connected with the reciprocating plate (13).
6. A wire mesh dip coating apparatus as claimed in claim 5, wherein: A power motor (19) is further installed on the reciprocating plate (13), a rotating gear is installed at the output end of the power motor (19), a rack (18) matched with the rotating gear is installed on the side wall of the dipping box (1), and the rack (18) is arranged along the length direction of the dipping box (1).
7. The wire mesh dip coating apparatus of claim 4, wherein: The ventilation assembly (6) comprises an air exchange fan (20) installed on the reciprocating plate (13), and a heating device is further installed on the air exchange fan (20).
8. The wire mesh dip coating apparatus of claim 1, wherein: A plurality of support columns (21) are arranged at intervals on the bottom of the dipping box (1), and a slag discharge pipe is further installed on the bottom of the dipping box (1).
9. The wire mesh dip coating apparatus of claim 1, wherein: Supporting devices for supporting steel mesh are further installed in the dipping cavity (2).
10. A wire mesh dip coating apparatus as claimed in claim 9, wherein: The supporting devices comprise a plurality of support plates (22) arranged at intervals, and the upper end of the support plate (22) is sawtooth-shaped.