Dehydrated garlic slice long rod impurity removal equipment
By designing a device for removing long rod impurities from dehydrated garlic slices using gravity and a guide plate structure, the problem of removing long rod impurities in the production of dehydrated garlic slices has been solved, achieving efficient and low-cost impurity separation and improving production efficiency and product quality consistency.
Patent Information
- Application Number
- CN202423213203.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-25
AI Technical Summary
During the production of dehydrated garlic slices, long rod-shaped impurities such as garlic stems, fibers, and weeds are difficult to remove efficiently, resulting in low production efficiency, increased costs, and inconsistent product quality.
Design a device for removing long rod impurities from dehydrated garlic slices. It utilizes gravity and a guide plate structure to initially separate the long rod impurities, and combines a vibration motor to improve screening efficiency. The device has a simple structure, low cost, and does not require complex power drive.
It improved production efficiency, reduced equipment costs and energy consumption, ensured product quality consistency and production stability, and reduced the labor intensity and risk of misjudgment in manual operation.
Smart Images
Figure CN223946231U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of vegetable processing, specifically relates to a long rod impurity removal equipment for dehydrated garlic slices. BACKGROUND
[0002] In the production process of dehydrated garlic slices, after the raw material garlic heads go through multiple processes such as cleaning, peeling and slicing, they need to be dehydrated to extend their shelf life and improve storage conditions. However, during these processing procedures, some long rod impurities such as garlic stems, fibers and weeds will inevitably be mixed in. These long rod impurities not only affect the appearance quality of the product, but also may have adverse effects on subsequent packaging and consumer experience. At present, most enterprises still rely on manual removal of these long rod impurities. Workers need to check each piece and manually pick out the impurities, which is very time-consuming and labor-intensive. Due to the limited speed of manual operation, the overall production efficiency is low, increasing the production cost. The quality of manual removal depends on the experience and carefulness of workers, which may lead to missed detection or misjudgment, affecting the consistency of product quality. SUMMARY
[0003] The utility model provides a long rod impurity removal equipment for dehydrated garlic slices, which solves the problem of long rod impurities in the processing of dehydrated garlic slices.
[0004] The technical scheme of the utility model is as follows: a long rod impurity removal equipment for dehydrated garlic slices, comprising:
[0005] a rack;
[0006] a material loading rack movably arranged on the rack;
[0007] a screening rack arranged on the material loading rack and inclined relative to the horizontal plane, the screening rack having a material loading position and a screening hole, the screening hole being located above the material loading rack;
[0008] a first guide plate arranged on the screening rack, the arrangement direction being along the inclination direction of the screening rack, and the first guide plate being located on one side of the material loading position and above the screening hole, the first guide plate having a plurality of first guide plates arranged at intervals, and a screening channel being formed between adjacent first guide plates.
[0009] Optionally, it further comprises:
[0010] a second guide plate having a plurality of second guide plates arranged in parallel between two first guide plates, dividing the screening channel into two parts, and the distance from one end of the second guide plate close to the material loading position to the material loading position being greater than the distance from one end of the first guide plate close to the material loading position to the material loading position.
[0011] Optionally, the sieve hole is long strip-shaped, the length direction of the sieve hole is staggered with the direction of the sieve channel, and the sieve hole penetrates through the sieve channel.
[0012] Optionally, the device further comprises:
[0013] A guide plate is arranged on the sieve frame at one end and on the first guide plate or the second guide plate near the side of the sieve frame at the other end, and is arranged obliquely relative to the first guide plate or the second guide plate and obliquely towards the sieve channel.
[0014] Optionally, the material carrying frame is inclined relative to the horizontal plane, and the device further comprises:
[0015] A connecting piece is rotatably arranged on the frame at one end and on the material carrying frame at the other end, and the connecting piece has at least two.
[0016] Optionally, all the connecting pieces are arranged obliquely towards the same direction, and the device further comprises:
[0017] An elastic piece is arranged on the frame at one end and on the material carrying frame at the other end, and the elastic piece is arranged obliquely and the oblique direction is opposite to the oblique direction of the connecting piece.
[0018] Optionally, the device further comprises:
[0019] A sundry channel is arranged on the sieve frame, the sieve frame is inclined downwards towards the sundry channel, and the sundry channel is arranged obliquely.
[0020] Optionally, the device further comprises:
[0021] A baffle is arranged on the sundry channel and located on the left and right sides of the oblique direction of the sundry channel.
[0022] Optionally, the material carrying frame has a discharging part, and the width of the discharging part gradually decreases along the oblique direction of the material carrying frame.
[0023] Optionally, the material carrying frame further has a guide part, the guide part is located on one side of the discharging part, and the oblique angle of the discharging part is greater than the oblique angle of the guide part.
[0024] The working principle and beneficial effects of the device are as follows:
[0025] The utility model discloses a structure is simple, and the cost is lower, and does not need the complicated power drive device, improves production efficiency and reduces equipment cost and energy consumption.
[0026] Utilize the gravity and the blocking effect of guide plate, preliminary effectively remove the long rod impurity and part of small impurity in the dehydrated garlic slice, and the structure is relatively simple, and the cost is lower, and does not need the complicated power drive device, improves production efficiency and reduces equipment cost and energy consumption. BRIEF DESCRIPTION OF DRAWINGS
[0027] The above-mentioned features, technical features, advantages and implementation modes of the utility model will be further explained in the following in a clear and understandable way, combining with the preferred embodiments and the drawings.
[0028] Fig. 1 It is the structural schematic diagram of the first perspective of the utility model;
[0029] Fig. 2 It is the structural schematic diagram of the second perspective of the utility model.
[0030] In the drawing: 1, frame;2, load carrier;201, lower part;202, guide material part;3, sieve frame;301, discharging position;302, sieve hole;4, first guide plate;5, second guide plate;6, guide plate;7, connecting piece;8, elastic part;9, impurity channel;10, baffle;11, sieve channel. DETAILED DESCRIPTION
[0031] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the specific implementation mode of the utility model will be explained below by comparing the drawings. Obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can be obtained according to these drawings without creating creative labor, and other implementation modes can also be obtained.
[0032] For the sake of simplicity of the drawings, only the parts related to the utility model are shown in the drawings, which do not represent the actual structure of the product. In addition, in order to make the drawings simple and easy to understand, in some drawings, only one of the parts with the same structure or function is shown schematically, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0033] In this article, it should be noted that unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through intermediate medium, or internal communication of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0034] In addition, in the description of the present application, the terms "first", "second" and the like are only used for differentiation and description, and cannot be understood as indicating or implying relative importance.
[0035] Reference Figs. 1-2 The batch of separated garlic slice materials to be processed is placed on the discharging position 301 of the screening frame 3. As a preferred embodiment, a funnel-shaped material bin can be arranged on the rack 1, and the lower part of the material bin is opposite to the discharging position 301 for supplying materials. Since the screening frame 3 is inclined relative to the horizontal plane, the garlic slices will slide down along the screening frame 3 under the action of gravity. As a preferred embodiment, a vibration motor can be arranged on the rack 1, and the vibration motor acts on the material carrying frame 2. Since the screening frame 3 is arranged on the material carrying frame 2, it can be vibrated synchronously. Under the transmission of vibration, the efficiency of the material sliding down along the screening frame 3 can be improved. During the sliding process, the long rod impurities are blocked by the first guide plates 4 arranged at intervals and along the inclined direction of the screening frame 3 due to their shape characteristics, and the garlic slices can continue to slide down through the screening channel 11 formed between the adjacent first guide plates 4, so as to realize the preliminary separation of the long rod impurities and the garlic slices. After the garlic slices slide down and pass through the screening holes 302, they enter the material carrying frame 2 and continue to move along the material carrying frame 2. A box can be arranged at one end of the material carrying frame 2 for carrying the screened garlic slices.
[0036] By using the gravity and the blocking effect of the guide plates, the long rod impurities and part of the fine impurities in the dehydrated garlic slices are effectively removed preliminarily, the structure is relatively simple, the cost is low, and the complex power driven device is not needed, so the production efficiency is improved and the equipment cost and energy consumption are reduced.
[0037] The second guide plate 5 parallel to the first guide plate 4 and between the two first guide plates 4 divides the screening channel 11 into two parts, and the distance from the second guide plate 5 to the discharge position 301 is greater than the corresponding distance of the first guide plate 4. If the first guide plate 4 and the second guide plate 5 are flush near the discharge position 301, long rod impurities are likely to accumulate horizontally. When the distance between the two first guide plates 4 is large and the distance of the second guide plate 5 is far, the long rod impurities may be supported by one end of the first guide plate 4, but as they slide down or under the action of vibration, the other end is shorter and cannot contact the adjacent first guide plate 4. Even if it can contact, the long rod impurities are likely to lose support due to the large distance between the two adjacent first guide plates 4, and after losing support, they will deviate and tilt, and the vertical or oblique state will pass through the screening channel 11. Therefore, the accumulation of impurities at the discharge position 301 is reduced, and the dredging efficiency is improved.
[0038] When the garlic slices pass through the screening channel 11, the length direction of the long strip-shaped screening hole 302 is staggered with the direction of the screening channel 11 and penetrates the screening channel 11. It is worth noting that the screening hole referred to here includes at least two formation methods:
[0039] The first method is to first install a grid on the screening frame 3, and then install the first guide plate 4 and the second guide plate 5 on the upper part of the grid, separating the long strip grid into a plurality of long strip holes;
[0040] The second method is to first install the first guide plate 4 and the second guide plate 5, and then select a position to open a horizontal long strip hole.
[0041] Regardless of the method, it is necessary to ensure that the screening hole 302 is long strip-shaped, the purpose of which is to improve the screening effect. If it is a plurality of small round holes, polygonal holes, etc., there will be a connecting entity between adjacent holes, which will reduce the probability of garlic slices passing through the screening hole 302 into the material carrying frame 2, so that more garlic slices will be removed along with the long rod impurities under the action of gravity or increased vibration. Therefore, the design of long strip holes increases the solid area in the screening channel 11 and improves the screening efficiency.
[0042] When the garlic slices slide from the screening frame 3 to the first guide plate 4 or the second guide plate 5, the guide plate 6 is connected to the screening frame 3 at one end and to the first guide plate 4 or the second guide plate 5 near the side of the screening frame 3 at the other end and is inclined towards the screening channel 11. Under the action of vibration (if any) and gravity, the garlic slices are guided and buffered by the guide plate 6, changing the direction of motion more smoothly to transition to the guide plate, avoiding the problem of easy falling out near the side.
[0043] The carrier frame 2 is inclined relative to the horizontal plane, and is connected to the rack 1 at one end and to the carrier frame 2 at the other end through at least two connecting members 7. By adjusting the relevant parameters (such as length, installation angle, etc.) of the connecting members 7, the inclination angle of the carrier frame 2 can be changed, thereby adjusting the sliding speed and force of the garlic slices on the screening frame 3. In the case of a funnel-shaped material bin (if any) for feeding material and a vibration motor (if any) for vibration assistance, different inclination angles affect the overall screening process of the garlic slices.
[0044] By making the inclination angle of the carrier frame 2 adjustable, the screening process parameters can be flexibly adjusted according to the actual characteristics of the garlic slices (such as moisture, size, impurity content, etc.). This improves the adaptability of the equipment to different batches and qualities of garlic slice materials, reduces the problem of poor screening effect caused by differences in raw materials, enhances the versatility and practicality of the equipment, and ensures the stability of production and consistency of product quality.
[0045] All connecting members 7 are inclined in the same direction, with one end of the elastic member 8 connected to the rack 1 and the other end connected to the carrier frame 2 and inclined in the opposite direction to the connecting members 7. This not only provides a certain degree of support, but also allows the screening frame 3 to move within a certain range. During the sliding process of the garlic slices, if the garlic slice flow is uneven, the vibration motor (if any) produces a large impact force, etc., the elastic member 8 can absorb part of the energy, and work together with the connecting members 7 to maintain the relative stable position of the carrier frame 2, preventing it from shaking or moving violently. This enhances the stability and anti-interference ability of the equipment during operation, effectively protects the equipment structure from damage caused by external impact, and prolongs the service life of the equipment. At the same time, a stable equipment operating environment helps to maintain the stability of the screening precision, reduces the problem of incomplete separation of impurities or loss of garlic slices caused by equipment shaking, and improves the reliability and stability of product quality.
[0046] The impurity channel 9 is arranged on the screening frame 3, and the screening frame 3 is inclined downward towards the impurity channel 9, and the impurity channel 9 is also inclined. During the screening process of the garlic slices, the long rod impurities intercepted by the first guide plate 4 slide down the screening frame 3 under the action of gravity and are discharged from the equipment along the inclination direction of the impurity channel 9. This provides a convenient way to clean and collect impurities, allowing impurities to be discharged from the equipment in a timely and orderly manner, avoiding accumulation inside the equipment. This maintains a good working environment inside the equipment, reduces the impact of impurities on the normal operation of the equipment and the quality of garlic slice screening, improves the reliability and sustainability of the equipment operation, facilitates centralized treatment and subsequent analysis of impurities, and helps to optimize production processes and improve production management level.
[0047] The baffle 10 is installed on both sides of the inclined direction of the impurity channel 9. When the impurities slide along the impurity channel 9 and are discharged, the baffle 10 can limit the transverse movement of the impurities, ensure that the impurities are smoothly discharged along the designed path of the impurity channel 9, and prevent the impurities from overflowing from both sides of the impurity channel 9 and scattering back to the inside of the equipment or the surrounding environment. The accuracy and completeness of impurity cleaning are improved, the cleanliness of the environment around the equipment is effectively maintained, secondary pollution and equipment maintenance workload caused by impurity scattering are reduced, the good production order and environmental quality of the production workshop are ensured, the safety hidden danger caused by impurities is reduced, and the safety production and standardized management of the enterprise are beneficial.
[0048] The width of the discharging part 201 of the material carrier 2 gradually decreases along the inclined direction thereof. When the garlic slices slide on the material carrier 2, as the width of the discharging part 201 becomes narrower, the garlic slices gradually gather and fall in the narrow area, so that they can be better collected.
[0049] The guide part 202 of the material carrier 2 is located on one side of the discharging part 201, and the inclination angle of the discharging part 201 is greater than that of the guide part 202. Since the inclination angle of the discharging part 201 is large, the sliding speed of the garlic slices is increased, and the efficiency of discharging and collecting is improved.
[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and all should be covered in the scope of the claims of the present application.
Claims
1. A dehydrated garlic slice long rod impurity removing apparatus characterized by, It comprises: a frame (1); a material loading frame (2) movably arranged on the frame (1); a material screening frame (3) arranged on the material loading frame (2) and inclined relative to the horizontal plane, the material screening frame (3) having a material discharging position (301) and a material screening hole (302) located above the material loading frame (2); a first guide plate (4) arranged on the material screening frame (3) and located on one side of the material discharging position (301), the first guide plate (4) having a plurality of first guide plates (4) arranged at intervals, adjacent first guide plates (4) forming a material screening channel (11) located above the material screening hole (302) and communicating with each other.
2. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 1, characterized in that, It further comprises: a second guide plate (5) having a plurality of second guide plates (5) arranged between two first guide plates (4) parallel to the first guide plates (4), dividing the material screening channel (11) into two parts, the distance from one end of the second guide plate (5) close to the material discharging position (301) to the material discharging position (301) being greater than the distance from one end of the first guide plate (4) close to the material discharging position (301) to the material discharging position (301).
3. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 1, characterized in that, The material screening hole (302) is long strip-shaped, the length direction of which is staggered with the direction of the material screening channel (11) and penetrates the material screening channel (11).
4. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 2, characterized in that, It further comprises: a guide plate (6) arranged on one end of the material screening frame (3) and on the other end of the first guide plate (4) or the second guide plate (5) close to one side of the material screening frame (3), inclined relative to the first guide plate (4) or the second guide plate (5) and inclined towards the material screening channel (11).
5. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 1, characterized in that, The material loading frame (2) is inclined relative to the horizontal plane, further comprising: a connecting piece (7) rotatably arranged on one end of the frame (1) and on the other end of the material loading frame (2), the connecting piece (7) having at least two.
6. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 5, wherein All the connecting pieces (7) are arranged inclined towards the same direction; further comprising: a resilient piece (8) arranged on one end of the frame (1) and on the other end of the material loading frame (2), the resilient piece (8) being arranged inclined and the inclined direction being opposite to the inclined direction of the connecting piece (7).
7. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 1, characterized in that, It further comprises: a miscellaneous material channel (9) arranged on the material screening frame (3), the material screening frame (3) being inclined downwardly towards the miscellaneous material channel (9), the miscellaneous material channel (9) being arranged inclined.
8. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 7, characterized in that, It further comprises: a baffle (10) arranged on the miscellaneous material channel (9) and located on both sides of the inclined direction of the miscellaneous material channel (9).
9. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 1, characterized in that, The material loading frame (2) has a material discharging portion (201), the width of the material discharging portion (201) gradually decreasing along the inclined direction of the material loading frame (2).
10. The long rod impurity removing apparatus for dehydrated garlic slice according to claim 9, wherein, The carrier frame (2) further has a material guiding part (202) located below the screening frame (3), and the inclination angle of the discharging part (201) is greater than that of the material guiding part (202).