Wire harness encapsulation detection device

Abstract

The utility model discloses a wire harness encapsulation detection device, which belongs to the field of detection devices and comprises a detection equipment operation table, a detection box hollow bin is arranged on the left side of the upper end of the detection equipment operation table, and detection sensors matched with each other are arranged between the upper inner wall and the lower inner wall of the detection box hollow bin. A qualified product storage frame strip is fixedly connected to the upper end of the detection box hollow bin, a rotating base is arranged on the right side of the upper end of the detection equipment operation table top, a multi-dimensional mechanical arm is arranged at the upper end of the rotating base, and wire harnesses are sequentially transferred into the detection box hollow bin through a grabbing and clamping hand at the front end of the multi-dimensional mechanical arm. And after detection, a worker can conveniently take out qualified wire harnesses in the same batch and bind the qualified wire harnesses, a material clamping inner block and a vertical guide rail work cooperatively, the wire harnesses are stored and taken out more orderly, the possibility that the wire harnesses are wound or disordered is reduced, the operation convenience and the working efficiency are improved, and the consistency of the binding quality of the wire harnesses is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to detection device field, more specifically, relate to a wire harness rubber coating detection device. BACKGROUND

[0002] The wire harness rubber coating detection device is a kind of equipment for detecting the quality of wire harness rubber coating, to ensure that wire harness rubber coating meets production requirements and quality standards, ensure the performance and safety of wire harness etc. Its working principle is generally through specific inductor, mechanical structure etc. to the wire harness rubber coating position of passing through detection, judge whether there is rubber coating defect, thickness deficiency, bubble etc. Problem, and the qualified product and unqualified product are classified and stored. In the storage management aspect, the current processing mode for qualified wire harness has significant deficiencies, the wire harness that is detected and judged as qualified is usually just placed randomly in the specified storage area, the area lacks reasonable planning and layout, wire harness is placed in disorder, and staff can only rely on manual picking up one by one when the qualified wire harness is taken out in batches to be bound for transportation or subsequent use, and it is difficult to guarantee the binding quality consistency of each wire harness subsequently. UTILITARY MODEL CONTENTS

[0003] 1. Technical problem to be solved

[0004] In view of the problems in the prior art, the purpose of the utility model is to provide a wire harness rubber coating detection device, the wire harness is sequentially transferred to the inside of detection box hollow warehouse by the grab hand of the front end of multidimensional mechanical arm, and it is convenient for staff to take out the same batch of qualified wire harness after detection and bind, the material block and vertical guide rail work together, make wire harness storage and take out more orderly, reduce the possibility of wire harness winding or disorder, improve operation convenience and work efficiency, and guarantee the consistency of wire harness binding quality.

[0005] 2. Technical scheme

[0006] To solve the above problems, the utility model adopts the following technical scheme.

[0007] The utility model provides a kind of wire harness encapsulation detection device, including detection equipment operation mesa, the upper end left side of detection equipment operation mesa is provided with detection box hollow warehouse, the upper and lower two inner walls of detection box hollow warehouse are provided with the detection inductor of mutual cooperation, the upper end of detection box hollow warehouse is fixedly connected with qualified product storage frame strip, the upper end right side of detection equipment operation mesa is provided with rotating base, the upper end of rotating base is provided with multidimensional mechanical arm, multidimensional mechanical arm is installed with grab hand near the one end of detection box hollow warehouse, the front end of two inclined plane material guide plates is fixedly connected with quantity sensor, the left and right inner walls of qualified product storage frame strip are symmetrically provided with position adjustment inner strip slot, the inner end of position adjustment inner strip slot movably is provided with material clamping inner block, the end of two material clamping inner blocks mutually close is provided with vertical guide rail, the output of vertical guide rail is provided with electric push rod, the output of electric push rod is provided with material clamping inner plate.

[0008] Preferably, the upper end of the qualified product storage frame strip is fixedly connected with two inclined plane material guide plates, and the two inclined plane material guide plates are symmetrically arranged.

[0009] Preferably, the lower end of the material clamping inner plate is fixedly connected with a bottom support plate, and the left and right two bottom support plates are butted to each other.

[0010] Preferably, the two bottom support plates are staggered front and back, and the end of the two material clamping inner plates close to each other is fixedly connected with a flexible inner contact surface layer.

[0011] Preferably, the left side of the qualified product storage frame strip is provided with a waste product storage frame strip, and the waste product storage frame strip cooperates with the grab hand.

[0012] Preferably, the wire harness strip is clamped between the grab hands, and the wire harness strip moves into the detection box hollow warehouse and is located between the upper and lower detection inductors.

[0013] Preferably, the detection equipment operation mesa is connected with a control terminal, and the control terminal is electrically connected with the quantity sensor and the material clamping inner block through wires.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] (1) The grab hand at the front end of the multidimensional mechanical arm sequentially moves the wire harness into the detection box hollow warehouse, detects the defects of the wire harness encapsulation position in the detection box hollow warehouse, and after detection, the grab hand moves the qualified products to the qualified product storage frame strip and moves the unqualified products to the waste product storage frame strip, realizes automatic classification, reduces the workload and error probability of manual sorting, and improves production accuracy and efficiency. When the wire harness is moved to the qualified product storage frame strip, the quantity sensor records the number of entering wire harnesses in real time, provides instant data for production statistics and management, and facilitates production management personnel to arrange subsequent processes and material allocation.

[0017] (2) In the qualified product storage frame strip, two material clamping inner blocks are arranged to clamp and limit a plurality of wire harnesses. Then, the vertical guide rail is driven to lift the clamped wire harnesses upward to separate from the storage frame strip, so as to facilitate the worker to take out the qualified wire harnesses of the same batch and bind them. The material clamping inner blocks and the vertical guide rail work cooperatively to make the wire harness storage and taking out more orderly, reduce the possibility of wire harness winding or disorder, improve the operation convenience and work efficiency, and ensure the consistency of the wire harness binding quality.

[0018] (3) The surface of the material clamping inner plate in contact with the wire harness is provided with a flexible inner contact surface layer made of soft material with certain friction. This structure helps to improve the stability and safety of the wire harness during displacement, can firmly clamp the wire harness, and can avoid scratching or damaging the rubber layer of the wire harness during clamping and conveying, and further ensures the product quality. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic view of the shaft side structure of the detection equipment operation table of the utility model;

[0020] Figure 2 It is a schematic view of the structure of the qualified product storage frame strip of the utility model;

[0021] Figure 3 It is a schematic view of the structure of the multi-dimensional mechanical arm of the utility model;

[0022] Figure 4 It is a schematic view of the front view cross-sectional structure of the material clamping inner block of the utility model.

[0023] In the figure: 1, detection equipment operation table; 2, rotating base; 3, multi-dimensional mechanical arm; 4, grabbing hand; 5, detection box hollow warehouse; 6, detection inductor; 7, qualified product storage frame strip; 8, inclined guide plate; 9, quantity inductor; 10, waste product storage frame strip; 11, position adjusting inner slot; 12, material clamping inner block; 13, vertical guide rail; 14, electric push rod; 15, material clamping inner plate; 16, bottom support plate; 17, flexible inner contact surface layer. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model; obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figures 1-4A kind of wire harness encapsulation detection device, including detection equipment operating table 1, it is characterized in that: the upper end left side of detection equipment operating table 1 is provided with detection box hollow warehouse 5, detection box hollow warehouse 5 is provided with the detection inductor 6 that cooperates with each other between the upper and lower two inner walls, the upper end of detection box hollow warehouse 5 is fixedly connected with qualified product storage frame strip 7, the upper end right side of detection equipment operating table 1 is provided with rotating base 2, the upper end of rotating base 2 is provided with multidimensional mechanical arm 3, multidimensional mechanical arm 3 is installed with grab hand 4 close to the one end of detection box hollow warehouse 5, the front end of two inclined plane material guide plates 8 is fixedly connected with quantity inductor 9, the left and right two inner walls of qualified product storage frame strip 7 are symmetrically provided with position adjustment inner strip slot 11, the inner end of position adjustment inner strip slot 11 is movably provided with material clamping inner block 12, the end of the two material clamping inner blocks 12 close to each other is provided with vertical guide rail 13, the output end of vertical guide rail 13 is provided with electric push rod 14, the output end of electric push rod 14 is provided with clamping inner plate 15.

[0026] Please refer to Figures 1-4 The upper end of qualified product storage frame strip 7 is fixedly connected with two inclined plane material guide plates 8, the two inclined plane material guide plates 8 are symmetrically arranged, the lower end of clamping inner plate 15 is fixedly connected with bottom support plate 16, the left and right two bottom support plates 16 are mutually butted, the two bottom support plates 16 are staggered front and back, the end of the two clamping inner plates 15 close to each other is fixedly connected with flexible inner contact surface layer 17, the left side of qualified product storage frame strip 7 is provided with waste product storage frame strip 10, waste product storage frame strip 10 cooperates with grab hand 4, the wire harness strip is clamped between grab hand 4, the wire harness strip moves to the inside of detection box hollow warehouse 5 and is located between the upper and lower two detection inductors 6, detection equipment operating table 1 is connected with control terminal, and the control terminal is electrically connected between quantity inductor 9 and material clamping inner block 12 by wire.

[0027] Please refer to Figures 1-4 In the technical solution, the grab hand 4 configured at the front end of the multidimensional mechanical arm 3 is used to sequentially move the wire harness to the inside of the detection box hollow warehouse 5, the multidimensional mechanical arm 3 has flexible movement characteristics of multiple degrees of freedom, can accurately control the position and action of the grab hand 4, ensures that the wire harness is quickly and stably moved to the specified position, greatly improves the efficiency of the detection process, in the detection box hollow warehouse 5, the detection inductor 6 is used to perform the detection operation on the wire harness encapsulation position, the detection inductor 6 adopts advanced sensing technology, can accurately identify whether the encapsulation position has defects, such as uneven encapsulation thickness, bubbles, cracking and the like, provides a powerful guarantee for ensuring product quality, the wire harness determined as qualified by detection is moved to the qualified product storage frame strip 7 by the grab hand 4;

[0028] And the harnesses that are determined to be unqualified are transferred to the waste storage frame strip 10 by the grabbing hand 4, and this process realizes the automatic classification of qualified products and unqualified products, reduces the workload and error probability of manual sorting, and improves the accuracy and efficiency of production. When the harnesses are transferred to the qualified product storage frame strip 7, the number of the harnesses can be monitored by means of the number sensor 9. The number sensor 9 can record the number of the harnesses entering the qualified product storage frame strip 7 in real time, and provides instant data for production statistics and management, which facilitates production management personnel to reasonably arrange subsequent production processes and material allocation.

[0029] Meanwhile, the two material clamping inner blocks 12 arranged in the qualified product storage frame strip 7 can clamp and limit a plurality of harnesses therein. Then, the plurality of clamped harnesses are lifted upward by the vertical guide rail 13, so as to be separated from the qualified product storage frame strip 7, which facilitates the workers to timely take out the qualified harnesses of the same batch and bind them. The collaborative design of the material clamping inner blocks 12 and the vertical guide rail 13 makes the harnesses more orderly in the storage and taking-out process, reduces the possibility of mutual entanglement or disorder of the harnesses, and improves the operation convenience and work efficiency of the workers, and ensures the consistency of the binding quality of each harness.

[0030] In addition, the surface of the material clamping inner plate 15 in contact with the harnesses is provided with a flexible inner contact surface layer 17. This structure design helps to improve the stability and safety of the harnesses in the displacement process, and reduces the damage to the harnesses caused by mechanical action. The flexible inner contact surface layer 17 is made of soft material with certain friction, which can firmly clamp the harnesses and avoid scratching or damaging the rubber layer of the harnesses during clamping and transferring, and further ensures the quality of the products.

[0031] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacements or changes to the technical range disclosed in the present application according to the technical scheme and improvement concept of the present application, which should be covered in the protection scope of the present application.

Claims

1. A harness encapsulation detection apparatus comprising a detection equipment operating table (1), characterized in that: The upper end left side of the detection equipment operation table (1) is provided with a detection box hollow warehouse (5), the upper and lower two inner walls of the detection box hollow warehouse (5) are provided with a detection inductor (6) matched with each other, the upper end of the detection box hollow warehouse (5) is fixedly connected with a qualified product storage frame strip (7), the upper end right side of the detection equipment operation table (1) is provided with a rotating base (2), the upper end of the rotating base (2) is provided with a multi-dimensional mechanical arm (3), the end of the multi-dimensional mechanical arm (3) close to the detection box hollow warehouse (5) is installed with a grabbing hand (4), the upper end of the qualified product storage frame strip (7) is fixedly connected with two inclined guide plates (8), the two inclined guide plates (8) are symmetrically arranged, the front end of the two inclined guide plates (8) is fixedly connected with a quantity inductor (9), the left and right two inner walls of the qualified product storage frame strip (7) are symmetrically provided with a position adjusting inner strip groove (11), the inner end of the position adjusting inner strip groove (11) is movably provided with a material clamping inner block (12), the end of the two material clamping inner blocks (12) close to each other is provided with a vertical guide rail (13), the output end of the vertical guide rail (13) is provided with an electric push rod (14), the output end of the electric push rod (14) is provided with a material clamping inner plate (15).

2. The wire harness glazing detection device of claim 1, wherein: The lower end of the material clamping inner plate (15) is fixedly connected with a bottom support plate (16), and the left and right two bottom support plates (16) are butted to each other.

3. The wire harness encapsulation detection device of claim 2, wherein: The two bottom support plates (16) are staggered front and back, and the end of the two material clamping inner plates (15) close to each other is fixedly connected with a flexible inner contact surface layer (17).

4. The wire harness encapsulation detection device of claim 1, wherein: The left side of the qualified product storage frame strip (7) is provided with a waste product storage frame strip (10), and the waste product storage frame strip (10) is matched with the grabbing hand (4).

5. The wire harness encapsulation detection device of claim 1, wherein: The wire harness strip is clamped between the grabbing hands (4), and the wire harness strip moves to the detection box hollow warehouse (5) and is located between the upper and lower two detection inductors (6).

6. The wire harness detection device according to claim 1, characterized by: The detection equipment operation table (1) is connected with a control terminal, and the control terminal is electrically connected between the wire and the quantity inductor (9) and the material clamping inner block (12).

Images