Smoke dust purification system for mutual inductor welding workbench

Abstract

The utility model provides a smoke dust purification system for a mutual inductor welding workbench. The smoke dust purification system comprises a purification dust remover; the dust removal fan is communicated with the purification dust remover, an air inlet of the dust removal fan is communicated with the air inlet pipe, and an air outlet of the dust removal fan is communicated with an air inlet of the air filter cylinder of the purification dust remover; the purification dust remover further comprises an exhaust pipe, the exhaust pipe extends into the air filtering cylinder of the purification dust remover, and the length of the exhaust pipe extending into the air filtering cylinder of the purification dust remover is 0.6-1.2 m; the connector is arranged on the air inlet pipe, the two sets of dust suction pipes are communicated through the connector, the air suction ends of the two sets of dust suction pipes are communicated with a dust suction opening, and the rotating motor is fixedly installed on the outer wall of the connector. According to the dust removal device, the fans are additionally arranged and are matched with the dust removal fan for use, and 90%-95% of dust can be adsorbed through synchronous operation of the multiple sets of fans, so that the dust removal efficiency is improved, and the health of workers is protected.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of smoke purification, especially relates to the smoke purification system for mutual inductor welding workstation. BACKGROUND

[0002] The voltage transformer is the instrument for transforming voltage. The production process of the voltage transformer is as follows: silicon steel sheet core / ultra-microcrystalline core - internal insulation bandaging - winding copper wire - welding - external insulation bandaging - detection - assembling - detection - warehousing and sale.

[0003] A large amount of smoke is generated in the welding process, and the existing smoke purification system has difficulty in capturing smoke, can only adsorb 65% of smoke, leads to low dust removal efficiency, and further pollutes the working environment and harms the health of workers.

[0004] Therefore, how to solve the defects in the above technical solutions has become one of the problems to be solved in the technical field of smoke purification. INVENTION CONTENTS

[0005] In view of the problems in the background art, the utility model provides a smoke purification system for a mutual inductor welding workstation, a purification dust remover,

[0006] A dust removal fan is connected to the purification dust remover, an air inlet of the dust removal fan is connected to the air inlet pipe, and an air outlet of the dust removal fan is connected to an air inlet of the filter cartridge of the purification dust remover;

[0007] The purification dust remover further comprises an exhaust pipe, and the exhaust pipe extends into the filter cartridge of the purification dust remover, and the length of the exhaust pipe extending into the filter cartridge of the purification dust remover is 0.6-1.2 m;

[0008] A connector is arranged on the air inlet pipe, two groups of dust suction pipes are connected to the connector, and the air suction ends of the two groups of dust suction pipes are connected to the dust suction port,

[0009] A rotary motor is fixedly installed on the outer wall of the connector,

[0010] The rotary motor drives a fan, and the fan is located in the connector.

[0011] Optionally, the dust suction pipe is a large-diameter ventilation dust suction telescopic rubber pipe with a corrugated structure.

[0012] Optionally, a hard support pipe is installed on the outer wall of the dust suction pipe close to the connector,

[0013] A mounting seat is welded on the outer wall of the hard support pipe close to the connector,

[0014] Two groups of frames are installed on the mounting seat, and a first tensioning wheel and a second tensioning wheel are arranged in the two groups of frames respectively.

[0015] Optionally, a mounting rack is installed on the outer wall of the hard support pipe close to the connector,

[0016] An installation plate is arranged on the mounting rack and is integrated with the mounting rack,

[0017] A driving system is installed on the installation plate,

[0018] The first winding wheel and the second winding wheel arranged on the roller shaft are driven to rotate by the driving system.

[0019] Optionally, a safety rope is wound on the first winding wheel and the second winding wheel,

[0020] The other end of the safety rope is sequentially threaded through a plurality of connecting rings from top to bottom, and the other end of the safety rope is arranged on the connecting ring close to the dust suction port by a fixed connection.

[0021] Optionally, the connecting ring is welded on the outer wall of the dust suction pipe, so that the connecting ring is integrally arranged.

[0022] In summary, the beneficial effects of the utility model are:

[0023] The utility model discloses a fan is additionally arranged, and is used in cooperation with dust removal fan, through the synchronous operation of multiple groups of fans, and then 90%-95% dust can be adsorbed, and then the dust removal efficiency is increased, and the health of workers is protected. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is whole structure schematic diagram for the embodiment of the utility model for the smoke dust purification system of mutual inductor welding workbench;

[0025] Figure 2 It is partial structure schematic diagram of the winding system of the embodiment of the utility model for the smoke dust purification system of mutual inductor welding workbench;

[0026] Figure 3 It is the utility model Figure 2 Partial structure enlargement drawing;

[0027] Figure 4 It is partial structure schematic diagram of the embodiment of the utility model for the smoke dust purification system of mutual inductor welding workbench;

[0028] Figure 5 It is partial structure schematic diagram of the inside of the purification dust collector of the embodiment of the utility model for the smoke dust purification system of mutual inductor welding workbench.

[0029] REFERENCE NUMERALS:

[0030] 10. Purifier; 101. Exhaust pipe;

[0031] 20. Intake pipe;

[0032] 30. Connector;

[0033] 40. Dust suction pipe;

[0034] 50. Winding system; 501. Mounting plate; 502. Chain transmission; 503. First winding wheel; 504. Roller shaft; 505. First tensioning wheel; 506. Second winding wheel; 507. Second tensioning wheel; 508. Safety rope; 509. Mounting bracket;

[0035] 60. Dust suction port;

[0036] 70. Driving system;

[0037] 80. Connecting ring;

[0038] 901. Rotary motor; 902. Fan; 903. Dust removal fan. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and specific embodiments. Although the exemplary embodiments are disclosed in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more easily and thoroughly understood, and to convey the complete concept of the present application to those skilled in the art.

[0040] In the description of the present application, the description of the terms "some embodiments", "one embodiment", "some embodiments", "exemplary", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.

[0041] In the utility model, the terms "first", "second", "third" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance; the term "multiple" refers to two or more than two, unless otherwise explicitly limited. The terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, or detachable connection, or integrally connected; "connection" can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0042] As shown in Figures 1-5 The utility model provides a smoke purification system for mutual inductor welding workstation, including purification dust remover 10, and with the purification dust remover 10 intercommunication's dust removal fan 903, and the dust removal fan 903 adopts cyclone series dust removal fan, and the dust removal fan's air inlet is connected with the air inlet pipe 20, and the air outlet of dust removal fan is connected with the air inlet of purification dust remover 10 filter cartridge, and the purification dust remover 10 size long 350mm, width 350mm, height 460mm;

[0043] The filter cartridge of the purification dust remover adopts a polyester-based surface (PTFE) membrane filter, and the purification efficiency reaches 99.99%.

[0044] The purification dust remover 10 further comprises an exhaust pipe 101, which extends into the filter cartridge of the purification dust remover, and the length of the exhaust pipe 101 extending into the filter cartridge of the purification dust remover 10 is 0.6-1.2m, preferably 0.9m.

[0045] Further, the air inlet pipe 20 is provided with a connector 30, which can adopt a tee joint, and two groups of dust suction pipes 40 are connected through the connector 30, and the air suction ends of the two groups of dust suction pipes 40 are connected with the dust suction port 60,

[0046] The dust suction pipe 40 adopts a large-diameter ventilation dust suction flexible pipe with a precise corrugated structure design, which can meet different working requirements.

[0047] A large amount of smoke is generated in the welding process, and the existing smoke purification system has difficulty in capturing smoke, and can only adsorb 65% of the smoke, resulting in low dust removal efficiency, which further pollutes the working environment and harms the health of workers. In order to solve the above technical problems, please refer to Figures 1-4As shown, the connector 30 is fixedly installed with a rotating motor 901 through fastening screws, the rotating motor 901 adopts a Y series motor; and a fan 902 is driven by the rotating motor 901, and the fan 902 is located in the connector 30; a driving end of the rotating motor 901 is directly connected to a fan shaft, blades are arranged on the fan shaft, and the blades are detachably connected with the fan shaft.

[0048] Further, the driving end (driving shaft) of the rotating motor and the fan shaft are connected through a shaft coupling.

[0049] In the embodiment, the fan is additionally arranged, and is used in cooperation with the dust removal fan; through synchronous operation of multiple groups of fans, 90%-95% of dust can be adsorbed, and thus the dust removal efficiency is increased, and the health of workers is protected.

[0050] In actual application, due to the multiple groups of fans, the dust suction pipe will be deformed and bent due to suction force after being used for a period of time, and thus the dust removal effect cannot be guaranteed; in order to improve the dust removal efficiency and guarantee the service life of the pipe, bending and the like are prevented. Figures 1-4 As shown,

[0051] A hard support pipe, for example, a stainless steel pipe with relatively large thickness and high hardness, is arranged on the outer wall of the dust suction pipe close to the connector,

[0052] A mounting seat is welded on the outer wall of the hard support pipe close to the connector 30, and two groups of frames are fixedly and connectively arranged on the mounting seat through fastening screws and the like, and a first tensioning wheel 505 and a second tensioning wheel 507 are respectively arranged in the two groups of frames, and the tensioning wheels are detachably connected with the frames.

[0053] Further, a mounting bracket 509 is fixedly arranged on the outer wall of the hard support pipe close to the connector through fastening screws, and a mounting plate 501 is integrally arranged on the mounting bracket 509, a driving system 70 is fixedly arranged on the mounting plate 501 through fastening screws, and the driving system 70 is preferably a rotating motor;

[0054] The first winding wheel 503 and the second winding wheel 506 arranged on the roller shaft 504 are driven to rotate by the chain transmission 502 of the driving system 70;

[0055] A transmission chain is arranged on the driving sprocket of the driving shaft of the driving system, and the other end of the transmission chain is arranged on a driven sprocket, and the driven sprocket is arranged on a roller shaft, and the first winding wheel 503 and the second winding wheel 506 are arranged on the roller shaft; the connection between the driving system 70 and the chain transmission is prior art, and will not be described in detail here.

[0056] Further, the first winding wheel 503 and the second winding wheel 50 are both wound with the safety rope 508, and the other end of the safety rope 508 is sequentially threaded through a plurality of connecting rings 80 from top to bottom (the end close to the connector is the top), and the other end of the safety rope is arranged on the connecting ring 80 close to the dust suction port 60 by a fixed connection, and the fixed connection can be a rope knot or the like.

[0057] Further, the connecting ring 80 is welded on the outer wall of the dust suction pipe to be integrated.

[0058] In this embodiment, one end of the safety rope is tied to the winding wheel (first winding wheel or second winding wheel). Then the other end of the safety rope is wound around the tensioning wheel, and then after passing through the tensioning wheel, it is inserted into the connecting ring 80, and the other end of the safety rope is tied to the connecting ring 80 arranged close to the dust suction port 60. Through the arrangement of the safety rope, the probability of deformation of the dust suction pipe during use can be effectively prevented.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the present application, and all should be covered in the scope of the claims of the present application.

Claims

1. A fume purification system for a transformer welding station, characterized in that, The utility model relates to a smoke dust purification system for transformer welding workbench, including: A purification dust catcher; A dust removal fan in communication with the purification dust catcher, an air inlet of the dust removal fan is in communication with an air inlet pipe, and an air outlet of the dust removal fan is in communication with an air inlet of a filter cylinder of the purification dust catcher; The purification dust catcher further comprises an air outlet pipe which extends into the filter cylinder of the purification dust catcher, and the length of the air outlet pipe extending into the filter cylinder of the purification dust catcher is 0.6-1.2m; A connector is arranged on the air inlet pipe, two groups of dust suction pipes are in communication through the connector, and the air suction ends of the two groups of dust suction pipes are in communication with a dust suction port, A rotating motor is fixedly installed on the outer wall of the connector, A fan is driven by the rotating motor, and the fan is located in the connector.

2. The smoke dust purification system for transformer welding workbench according to claim 1, wherein: The dust suction pipe is a large-diameter ventilation dust suction flexible pipe with a corrugated structure.

3. The smoke dust purification system for transformer welding workbench according to claim 1, wherein: A hard support pipe is installed on the outer wall of the dust suction pipe close to the connector, A mounting seat is welded on the outer wall of the hard support pipe close to the connector, Two groups of frames are installed on the mounting seat, and a first tensioning wheel and a second tensioning wheel are arranged in the two groups of frames respectively.

4. The smoke dust purification system for transformer welding workbench according to claim 3, wherein: A mounting bracket is installed on the outer wall of the hard support pipe close to the connector, An installation plate is arranged on the mounting bracket in an integrated manner, A driving system is installed on the installation plate, The first winding wheel and the second winding wheel arranged on the roller shaft are driven to rotate by the driving system.

5. The smoke dust purification system for transformer welding workbench according to claim 4, wherein: A safety rope is wound on the first winding wheel and the second winding wheel, The other end of the safety rope is sequentially threaded through a plurality of connecting rings from top to bottom, and the other end of the safety rope is arranged on the connecting ring close to the dust suction port by a fixed connection.

6. The smoke dust purification system for transformer welding workbench according to claim 5, wherein: The connecting ring is welded on the outer wall of the dust suction pipe, so that the connecting ring is arranged in an integrated manner.

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