Breeding separation net bevel edge trimming device
By designing a simple bevel trimming device for aquaculture nets, and using a servo motor-controlled cutting frame and trapezoidal blade structure, the problems of complex structure and incomplete weft wire removal in existing devices have been solved. This achieves efficient and low-cost weft wire cutting, reducing labor intensity and maintenance difficulty.
Patent Information
- Application Number
- CN202520645533.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-08
AI Technical Summary
Existing aquaculture netting edge trimming devices suffer from problems such as complex structure, high equipment cost, inconvenient maintenance, and incomplete cutting of weft wire ends. In particular, the weft wire ends at the "V"-shaped apex are not completely cut off, requiring secondary manual trimming, which is labor-intensive.
A bevel trimming device for aquaculture partition nets was designed, comprising a transverse slide rail, a sliding seat, a cutting frame, a servo motor, and upper and lower cutting blades. The servo motor controls the movement of the cutting frame. The upper cutting blade has a trapezoidal blade body, with the front end of the longitudinal wire baffle inclined. The cutting blade cuts the weft wire end against the outer side of the warp wire to avoid hooking. The lower cutting blade works in conjunction to remove the top corner weft wire. The structure is simple and the equipment cost is low.
It achieves complete removal of the weft wire ends, eliminating the need for secondary manual trimming, reducing labor intensity, minimizing equipment space requirements, facilitating maintenance, and improving labor efficiency and cutting results.
Smart Images
Figure CN223946717U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of mesh trimming device, especially relates to a breeding screen mesh bevel trimming device. BACKGROUND
[0002] In the breeding industry, breeding screen mesh is widely used. The existing breeding screen mesh includes weft and warp, and the warp on the outermost side of the screen mesh is in the shape of V. In the welding process of the screen mesh, the end of the weft on the outer side of the outermost warp needs to be cut off. At present, the end of the weft is mainly trimmed in the following two ways:
[0003] Firstly, the end of the weft on the side of the outermost warp which is a straight wire is trimmed by a trimming device, and the end of the weft on the side of the outermost warp which is in the shape of V is trimmed manually. This method has high labor intensity and low labor efficiency;
[0004] Secondly, the end of the weft on the side of the outermost warp which is in the shape of V is also trimmed by a trimming device. At present, the trimming device includes horizontal sliding rails with fixed bases at both ends, a sliding seat arranged on the horizontal sliding rails, a cutting frame arranged on the sliding seat, an upper cutting knife connected with a cutting cylinder arranged above the cutting frame, a lower cutting knife arranged on the cutting frame corresponding to the upper cutting knife below the upper cutting knife, a servo motor arranged on one of the fixed bases, a screw rod arranged on the power rod of the servo motor, a screw nut matched with the screw rod arranged on the sliding seat, the upper cutting knife including a fixed handle arranged above and a blade body arranged below the fixed handle, the blade body including a blade head arranged above, longitudinal wire baffles arranged below the blade head and a horizontal wire passage arranged between the two longitudinal wire baffles, a cutting edge arranged above the horizontal wire passage, and the blade body being a plane. In order to cut the weft on the outer side of the oblique warp, the top rod of the cutting cylinder is provided with an upper cutting frame, the upper cutting frame is provided with an upper cutting knife shaft connected with a steering cylinder, the upper cutting knife is fixed with the upper cutting knife shaft, and when the end of the weft on the outer side of the oblique warp is cut, the angle of the upper cutting knife is adjusted by the steering cylinder, so that the plane where the front surface of the upper cutting knife is located is parallel to the axis of the warp. In this way, when the end of the weft on the outer side of the oblique warp is cut, the warp is not damaged, and the end of the weft is cut off completely. However, the breeding screen mesh bevel trimming device has the following defects: firstly, when the end of the weft on the outer side of the oblique warp is cut, the damage of the longitudinal wire baffles to the oblique warp can be effectively avoided, but for the weft on the top corner of the V-shaped part, the warp on both sides of the top corner will block the longitudinal wire baffles, so that the end of the weft is not cut off completely, and the weft needs to be trimmed manually again, which is time-consuming and laborious, and the outer surfaces of the warps on both sides are also damaged; secondly, the structure is complex, the cost of equipment is increased, the maintenance space is small, and the maintenance and repair are not convenient. SUMMARY
[0005] The technical problem to be solved by the utility model is to provide a breeding screen mesh bevel edge trimming device which is simple in structure, completely cuts off weft ends, does not need manual processing, and is convenient to maintain and repair.
[0006] To solve the above problems, the technical scheme of the breeding screen mesh bevel edge trimming device is as follows:
[0007] The device comprises horizontal sliding rails provided with fixed bases at two ends, sliding seats provided on the horizontal sliding rails, a cutting frame provided on the sliding seats, an upper cutting knife connected with a cutting cylinder and provided above the cutting frame, a lower cutting knife provided on the cutting frame below the upper cutting knife and corresponding to the upper cutting knife, a servo motor provided on one of the fixed bases, a screw rod provided on a power rod of the servo motor, a screw nut matched with the screw rod and provided on the sliding seat, the upper cutting knife comprises a fixed knife handle located above and a knife body located below the fixed knife handle, the knife body comprises a knife head located above, longitudinal wire baffles located below the knife head, and a horizontal wire passage located between the two longitudinal wire baffles, a cutting blade is provided above the horizontal wire passage, a plane formed by the knife body of the upper cutting knife and a horizontal plane is a trapezoid with a narrower front end, and the angle of a top corner formed by the extension lines of the two waists of the trapezoid is equal to the angle formed by the intersection of two oblique warp wires.
[0008] The additional technical features are as follows:
[0009] The front end face of the longitudinal wire baffle is an inclined plane with a lower end inclined backward;
[0010] A cutting knife seat is provided at the lower part of the top rod of the cutting cylinder, and the upper cutting knife is connected with the cutting knife seat through a cutting knife connecting mechanism.
[0011] The breeding mesh inclined edge trimming device has the following advantages compared with the prior art: firstly, the device comprises a horizontal sliding rail with a fixed base at both ends, a sliding seat is arranged on the horizontal sliding rail, a cutting frame is arranged on the sliding seat, an upper cutting knife connected with a cutting cylinder is arranged above the cutting frame, a lower cutting knife is arranged on the cutting frame below the upper cutting knife and corresponding to the upper cutting knife, a servo motor is arranged on one of the fixed bases, a lead screw is arranged on the power rod of the servo motor, a lead screw nut matched with the lead screw is arranged on the sliding seat, the upper cutting knife comprises a fixed knife handle arranged above and a blade body arranged below the fixed knife handle, the blade body comprises a blade head arranged above, longitudinal wire baffles arranged below the blade head and a horizontal wire passage arranged between the two longitudinal wire baffles, a cutting edge is arranged above the horizontal wire passage, the blade body of the upper cutting knife is a trapezoid with a narrower front end, the top angle of the trapezoid is equal to the angle formed by the intersection of two inclined warp wires, the fixed base is fixed on the welded frame at both ends of the mesh, when the weft wire outside the warp wire in one direction is trimmed, the servo motor controls the cutting frame to move along the horizontal sliding rail, so that the upper cutting knife moves above the weft wire at the cutting end, the front surface of one of the longitudinal wire baffles in the upper cutting knife is attached to the outside of the inclined warp wire, and the longitudinal wire baffle on the other side is away from the outside of the longitudinal wire, the cutting edge can cut the weft wire end off along the outside of the warp wire, the residual part of the end bends downward along the outside of the warp wire when the end is cut off, and a hook is not formed on the outside of the warp wire, when the weft wire at the top angle of the "V"-shaped warp wire is cut, the front ends of the longitudinal wire baffles on both sides of the cutting edge are aligned with the outside of the warp wire on both sides, the front surfaces of the two longitudinal wire baffles are attached to the outside of the corresponding inclined warp wire when the upper cutting knife is cut, the cutting edge can cut the weft wire end off along the outside of the warp wire, the residual part of the end bends downward along the outside of the warp wire when the end is cut off, and a hook is not formed on the outside of the warp wire, when the weft wire outside the warp wire in the other direction is trimmed, the front surface of one of the longitudinal wire baffles in the upper cutting knife is attached to the outside of the inclined warp wire, and the longitudinal wire baffle on the other side is away from the outside of the longitudinal wire, the cutting edge can cut the weft wire end off along the outside of the warp wire, the residual part of the end bends downward along the outside of the warp wire when the end is cut off, and a hook is not formed on the outside of the warp wire, the device has a simple structure, occupies a small space, has a low equipment cost, the weft wire end at the top angle is completely trimmed without secondary processing, has a low labor intensity and a high labor efficiency; secondly, the front end surface of the longitudinal wire baffle is an inclined surface with a downward rear inclination, so that the cutting edge is closer to the root of the weft wire, the cutting is more complete, and a hook is not easily formed on the weft wire end; and thirdly, a cutting knife seat is arranged below the top rod of the cutting cylinder, the upper cutting knife is connected with the cutting knife seat through a cutting knife connecting mechanism, different angle upper cutting knives can be replaced according to the conditions of different angle warp wires, and the device is more convenient to use. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1Structure diagram of the breeding net;
[0013] Figure 2 Structure diagram of the breeding net bevel edge trimming device;
[0014] Figure 3 Structure diagram of the breeding net bevel edge trimming device; Figure 2 Structure diagram of the breeding net bevel edge trimming device;
[0015] Figure 4 Structure diagram of the upper cutting knife; Structure diagram of the upper cutting knife;
[0016] Structure diagram of the upper cutting knife; Figure 5 Structure diagram of the upper cutting knife; Structure diagram of the upper cutting knife;
[0017] Structure diagram of the upper cutting knife; Figure 6 Structure diagram of the upper cutting knife; Structure diagram of the upper cutting knife;
[0018] Structure diagram of the upper cutting knife; Figure 7 Structure diagram of the upper cutting knife. DETAILED DESCRIPTION
[0019] The structure and use principle of the breeding net bevel edge trimming device will be further described in detail below in combination with the drawings and specific embodiments.
[0020] As shown in the structure diagram of the breeding net, the breeding net comprises straight warp 1, oblique warp 2 on one side of the mesh and weft 3, and the two oblique warps 2 are in the shape of “V”. Figure 1
[0021] Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 As shown, the structure diagram of the breeding screen net bevel edge trimming device, the breeding screen net bevel edge trimming device includes two ends with fixed base 11 horizontal slide rail 12, be provided with sliding seat 13 on horizontal slide rail 12, be provided with cutting frame 4 on sliding seat 13, be provided with the upper cutter 6 connected with cutting cylinder 5 above cutting frame 4, be provided with lower cutter 7 on cutting frame 4 below upper cutter 6 corresponding with upper cutter 6, be provided with servo motor 8 on one of fixed base 1, be provided with lead screw 9 on the power rod of servo motor 8, be provided with the lead screw nut 10 matched with the lead screw 9 on sliding seat 13.The upper cutter 6 includes the fixed blade handle 61 located above and the blade body 62 located below the fixed blade handle 61, the blade body 62 includes the blade head 621 located above, the longitudinal silk baffle 622 located below the blade head 621 and the horizontal silk passage 623 located between the two longitudinal silk baffles 622, and the cutting edge 63 above the horizontal silk passage 623, the plane of the blade body 62 of the upper cutter 6 cut by horizontal plane is trapezoidal with narrower front end, and the angle of the top angle formed by the extension line of the two waists of the trapezoid is equal to the angle formed by the intersection of the two oblique warp yarns.
[0022] The fixed base 11 is fixed on the welded frame at both ends of the screen, when trimming the weft yarn outside the warp yarn in one direction, the servo motor 8 controls the cutting frame 4 to move along the horizontal slide rail 12, so that the upper cutter 6 moves above the weft yarn end to be cut, the front surface of one of the longitudinal silk baffles 622 in the upper cutter 6 is attached to the outside of the oblique warp yarn, and the longitudinal silk baffle 622 on the other side is away from the outside of the longitudinal silk, the cutting edge 63 can cut off the weft yarn end by attaching to the outside of the warp yarn, and the residual part of the end bends downward along the outside of the warp yarn when the end is cut off, so that a hook is not formed on the outside of the warp yarn. When cutting the weft yarn at the top angle of the "V" shaped warp yarn, the front end faces of the longitudinal silk baffles on both sides of the cutting edge 63 are respectively aligned with the outside faces of the warp yarn on both sides, and when the upper cutter 6 is cut, the front surfaces of the two longitudinal silk baffles 622 are respectively attached to the outside of the corresponding oblique warp yarn, so that the cutting edge can cut off the weft yarn end by attaching to the outside of the warp yarn, and the residual part of the end bends downward along the outside of the warp yarn when the end is cut off, so that a hook is not formed on the outside of the warp yarn. When trimming the weft yarn outside the warp yarn in the other direction, the front surface of one of the longitudinal silk baffles 622 in the upper cutter 6 is attached to the outside of the oblique warp yarn, and the longitudinal silk baffle on the other side is away from the outside of the longitudinal silk, the cutting edge 63 can cut off the weft yarn end by attaching to the outside of the warp yarn, and the residual part of the end bends downward along the outside of the warp yarn when the end is cut off, so that a hook is not formed on the outside of the warp yarn. The structure is simple, the space occupation is small, the equipment cost is low, the weft yarn end at the top angle is trimmed completely without secondary processing, the labor intensity is low, and the labor efficiency is high.
[0023] As Figure 4 , Figure 5 and Figure 6As shown, the front end face of the longitudinal wire baffle 622 is a lower end rearwardly inclined slope, so that the cutting blade is closer to the root of the weft, the cutting is more complete, and hooks are not easily formed at the end of the weft.
[0024] A cutter seat 14 is arranged at the lower part of the top rod of the cutting cylinder 5, and the upper cutter 6 is connected with the cutter seat 14 through a cutter connecting mechanism 64.
[0025] The protection scope of the utility model is not limited to the above-mentioned embodiments, and as long as the structure is the same or similar to the breeding mesh inclined edge trimming device structure of the utility model, it falls within the protection scope of the utility model.
Claims
1. A device for trimming the beveled edge of aquaculture net, comprising a transverse slide rail with fixed bases at both ends, a sliding seat on the transverse slide rail, a cutting frame on the sliding seat, an upper cutter connected to a cutting cylinder above the cutting frame, a lower cutter on the cutting frame corresponding to the upper cutter below the upper cutter, a servo motor on one of the fixed bases, a lead screw on the power rod of the servo motor, and a lead screw nut matching the lead screw on the sliding seat. The upper cutter includes a fixed handle located above and a blade located below the fixed handle. The blade includes a cutter head located above, longitudinal wire baffles located below the cutter head, and a transverse wire channel located between the two longitudinal wire baffles. A cutting edge is located above the transverse wire channel. The device is characterized in that: The plane of the upper cutting knife body cut by the horizontal plane is a trapezoid with a narrow front end, and the top angle formed by the extension lines of the two waists of the trapezoid is equal to the angle formed by the intersection of the two oblique warp yarns.
2. The apparatus according to claim 1, wherein: The front end surface of the longitudinal wire baffle is a downwardly inclined inclined surface.
3. The apparatus according to claim 1, wherein: A cutting knife seat is arranged at the lower part of the top rod of the cutting cylinder, and the upper cutting knife is connected with the cutting knife seat through a cutting knife connecting mechanism.