Fork type flange forging equipment

By introducing an electric pusher-driven scraper and cleaning assembly into the fork flange forging equipment, the problem of cleaning residues on the forging table was solved, achieving high-efficiency forging quality and improved equipment functionality, and extending the service life of the equipment.

CN223946753UActive Publication Date: 2026-02-27XINCHANG COUNTY KAIJIE MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423087741.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-14
Publication Date
2026-02-27
Estimated Expiration
2034-12-14

AI Technical Summary

Technical Problem

Existing fork flange forging equipment has difficulty effectively cleaning residues on the forging table during the forging process, which affects forging quality and efficiency, and also limits the functionality of the forging equipment.

Method used

A fork-type flange forging equipment was designed, comprising a forging hydraulic press, a forging table, a mounting frame, and a cleaning assembly. The scraper driven by an electric push rod cleans the residue on the forging table, and the cleaning assembly performs thorough cleaning. A water collection tank and a filter screen are used to prevent clogging, thereby improving the cleaning efficiency and functionality of the equipment.

Benefits of technology

Effectively cleans residues on the forging table, improves forging quality and efficiency, extends equipment lifespan, prevents equipment damage, and enhances equipment practicality and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223946753U_ABST
    Figure CN223946753U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of forging equipment, in particular to fork type flange forging equipment which comprises a forging oil press, a forging table, a mounting frame and a cleaning assembly. The forging oil press is connected with the forging table and the mounting frame, the mounting frame is connected with the electric push rod a, the driving end of the electric push rod a is connected with the push block, and the push block is connected with the scraper which is movably connected to the forging table. The mounting frame is connected with a guide piece a; the cleaning assembly is connected to the forging oil press. The mounting frame is connected to the forging oil press, the mounting frame is connected with the electric push rod a, the driving end of the electric push rod a is connected with the push block, the push block is connected with the scraper, and the scraper is movably connected to the forging table, so that residues on the forging table are scraped and cleaned, the forging machining quality of a forked flange workpiece to be forged is improved, and the use function of equipment is improved; the forked flange workpiece forging efficiency is improved; and through the guide piece a, the moving stability is improved, and the use of the forked flange forging equipment is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to forging equipment technical field especially relates to a fork flange forging equipment. BACKGROUND

[0002] The fork flange is applied to the drive system of heavy truck and is used for transmitting power and torque. The existing fork flange usually adopts castings as machining blanks, has the advantages that the spline hole can be cast into a through hole, the ejection slope is small, and the overall machining allowance is small. However, the casting blank may have defects such as sand eye, blowhole and shrinkage, the overall scrap rate after machining is high, and the mechanical properties of the casting are insufficient, which affects the performance and safety of the fork flange.

[0003] Chinese patent with publication number CN116809832A discloses a fork flange forging process, which comprises the following process steps: forging part design, blanking, heating, upsetting, pre-forging, finish forging, edge trimming, quenching and tempering, and shot blasting. The forging process is reasonable in design and easy to operate, the fork flange forging part is reasonably designed in structure, the machining allowance of the forging part is moderate, the utilization rate of metal material is 90%, the production of the forging part is close to that of conventional forging parts of the same weight, the consistency of the forging part quality is improved, the scrap rate is reduced, and the service life of the die is stable.

[0004] The fork flange needs to be used in the forging equipment in the production process. At present, the forging equipment is not convenient for cleaning the forging table. When the fork flange workpiece to be forged is placed on the forging table for machining, the residual slag of the last forged workpiece affects the forging quality, reduces the use function of the forging equipment, and reduces the forging and machining efficiency of the fork flange workpiece. UTILITY MODEL CONTENTS

[0005] In view of the problems in the background art, a fork flange forging equipment is provided.

[0006] The utility model provides a fork flange forging equipment, which comprises a forging oil press, a forging table, a mounting frame and a cleaning assembly.

[0007] The forging oil press is connected to the forging table and the mounting frame, and the mounting frame is connected to an electric push rod a. The driving end of the electric push rod a is connected to a push block, the push block is connected to a scraper, and the scraper is movably connected to the forging table. The mounting frame is connected to a guide a.

[0008] The cleaning assembly is connected to the forging oil press.

[0009] Preferably, the forging table is connected to a block, and a plurality of blocks are provided. The distance between two blocks forms a water channel. The periphery of the forging table is connected to a water collecting groove. The inner wall of the water collecting groove is connected to a filter screen and provided with a through hole. The through hole is sealingly connected to a drain pipe. The water outlet end of the drain pipe is sealingly movably connected to a cover.

[0010] The guiding piece a is connected to a supporting block of the mounting frame, the supporting block is connected to a guiding column, and one end of the guiding column is connected to the push block.

[0011] Preferably, the cleaning assembly comprises a supporting frame connected to the inside of the forging oil press, the supporting frame is connected to a vertical block, the vertical block is connected to an arc-shaped sleeve, the arc-shaped sleeve is connected to a cleaning pipe, the cleaning pipe is connected to a spray pipe and is provided with a telescopic end.

[0012] The supporting frame is provided with a moving piece.

[0013] Preferably, the moving piece comprises a sleeve connected to the periphery of the cleaning pipe, the sleeve is connected to a moving frame on both sides of the outer wall of the sleeve, the moving frame is connected to a connecting block, the connecting block is connected to the driving end of the electric push rod b, and the electric push rod b is installed in a groove provided on the support of the forging oil press; a heat-resistant plate is connected to the inner wall of the groove, and the heat-resistant plate is provided with an opening for the movement of the driving end of the electric push rod b.

[0014] The moving frame is connected to a guiding piece b.

[0015] Preferably, the guiding piece b is connected to a sliding block below the moving frame, the sliding block is connected to a guiding groove provided on the supporting frame.

[0016] Compared with the prior art, the utility model has the advantages of the following beneficial technical effects:

[0017] The mounting frame is connected to the forging oil press, the mounting frame is connected to the electric push rod a, the driving end of the electric push rod a is connected to the push block, the push block is connected to the scraper, the scraper is movably connected to the forging table, the residual material on the forging table is scraped and cleaned, the forging processing quality of the forked flange workpiece to be forged is improved, the use function of the forging equipment is improved, and the forging processing efficiency of the forked flange workpiece is improved; the guiding piece a facilitates the increase of the moving stability; the cleaning assembly is provided, when the forging equipment is in a non-working state, the forging table is washed and cooled by the cleaning assembly, the cooling of the forging table is facilitated, the use function of the forging equipment is further improved, the filter screen is arranged in the water collecting tank, the residual material is filtered, the blockage of the end of the drain pipe is avoided, and the components of the forked flange forging equipment are used in cooperation. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure in the utility model;

[0019] Figure 2 It is a schematic diagram of the mounting frame structure in the utility model;

[0020] Figure 3 It is a schematic diagram of the water collecting tank structure in the utility model;

[0021] Figure 4 It is a schematic diagram of the cleaning assembly structure in the utility model.

[0022] Reference numerals: 1. Forging hydraulic press; 2. Forging table; 201. Block; 202. Water collection tank; 203. Filter screen; 204. Drain pipe; 3. Mounting frame; 301. Electric push rod a; 302. Push block; 303. Scraper; 304. Support block; 305. Guide column; 4. Cleaning assembly; 401. Support frame; 402. Vertical block; 403. Arc sleeve; 404. Cleaning pipe; 405. Spray pipe; 406. Sleeve body; 407. Moving frame; 408. Connecting block; 409. Electric push rod b; 410. Heat-resistant plate; 411. Slider. Detailed Implementation

[0023] The specific embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit this disclosure.

[0024] Example 1

[0025] like Figure 1 - Figure 4 As shown, this utility model proposes a forging equipment for fork flanges, including a forging hydraulic press 1, a forging table 2, a mounting frame 3, and a cleaning component 4. The forging hydraulic press 1 is connected to the forging table 2 and the mounting frame 3, and the mounting frame 3 is connected to an electric push rod a301. The drive end of the electric push rod a301 is connected to a push block 302, and the push block 302 is connected to a scraper 303, which is movably connected to the forging table 2. The mounting frame 3 is connected to a guide member a. The cleaning component 4 is connected to the forging hydraulic press 1. By placing the fork flange workpiece to be forged on the forging table 2, the forging hydraulic press 1 is used to forge the workpiece. After the workpiece is processed, the scraper 303 is used to scrape and clean the residual debris on the forging table 2. When the forging hydraulic press 1 stops working, the cleaning component 4 is used to perform a more thorough cleaning of the forging table 2, which facilitates the forging quality of fork flange workpieces and improves the use of fork flange forging equipment.

[0026] Further explanation: The forging table 2 is connected to multiple blocks 201, with spacing between each block forming a water channel. A water collection tank 202 is connected to the periphery of the forging table 2. A filter screen 203 is connected to the inner wall of the water collection tank 202 and has through holes. These through holes are sealed to a drain pipe 204, and the outlet end of the drain pipe 204 is movably connected to a cover. The filter screen 203 filters the water in the water collection tank 202, preventing debris from clogging the through holes and facilitating the drainage of water from the water collection tank 202 through the drain pipe 204. Cleaning water is guided through the water channel to the water collection tank 202, preventing water from flowing onto the forging hydraulic press 1 and causing damage to the fork-type flange forging equipment, thus improving the practicality of the fork-type flange forging equipment.

[0027] Further illustrate, the guide piece a is connected on the support block 304 of the mounting frame 3, the support block 304 is connected with the guide column 305, and the guide column 305 is connected with the push block 302 at one end. When the push block 302 is moved by the electric push rod a 301, the guide column 305 is synchronously used, the movement stability of the push block 302 is conveniently increased, and the use effect of the scraper 303 on the scrap removal work on the forging table 2 is improved.

[0028] Embodiment two

[0029] As Figure 4 shown, the utility model provides a fork flange forging equipment on the basis of above -mentioned embodiment, this embodiment still details the specific component of cleaning assembly 4 and cooperation mode.

[0030] Further illustrate, the cleaning assembly 4 includes the support frame 401 connected in the inside of the forging oil press 1, the support frame 401 is connected with the vertical block 402, the vertical block 402 is connected with the arc sleeve 403, the arc sleeve 403 is connected with the cleaning pipe 404, the cleaning pipe 404 is connected with the spray pipe 405 and is provided with telescopic end;Support frame 401 is provided with moving part. The cleaning pipe 404 is provided with telescopic end, and the telescopic pipe is convenient for cooperating with the movement of the spray pipe 405, and the practicality of the cleaning assembly 4 is conveniently cleaned;The arc sleeve 403 is semicircular structure, which is convenient for supporting the use of the cleaning pipe 404.

[0031] Further illustrate, the moving part includes the sleeve 406 connected on the periphery of the cleaning pipe 404, the moving frame 407 is connected on both sides of the outer wall of the sleeve 406, the connecting block 408 is connected with the moving frame 407, the connecting block 408 is connected on the driving end of the electric push rod b 409, and the electric push rod b 409 is installed in the recess, and the recess is arranged on the support of the forging oil press 1;The inner wall of the recess is connected with the heat-resistant plate 410, the heat-resistant plate 410 is provided with an opening, and the opening is used for the movement of the driving end of the electric push rod b 409;The moving frame 407 is connected with the guide piece b;The guide piece b is connected with the sliding block 411 below the moving frame 407, and the sliding block 411 is connected in the guide groove, and the guide groove is arranged on the support frame 401. When the forging equipment needs to be washed by water in the forging working state, the electric push rod b 409 is started, the driving end of the electric push rod b 409 moves the connecting block 408, the connecting block 408 drives the moving frame 407, the moving frame 407 drives the sleeve 406, the sleeve 406 drives the spray pipe 405 to move above the forging table 2, so that the water is sprayed on the forging table 2, the operation is simple, the use is convenient, and the cleaning efficiency of the forging table 2 is improved;The sliding block 411 moves synchronously with the moving frame 407 and moves along the guide groove, which conveniently increases the movement stability of the spray pipe 405, and improves the cooperation of the components of the cleaning assembly 4.

[0032] The working principle of the utility model is as follows: after the work of the forking flange workpiece forging of the forging equipment is completed, the electric push rod a301 is started, the driving end of the electric push rod a301 makes the push block 302 move, the push block 302 drives the scraper 303 to move on the forging table 2, so that the residual workpiece sundries on the forging table 2 are scraped, and the scraping is to the water collecting groove 202, so that the new forking flange workpiece for forging is placed on the forging table 2 for processing; when the forging equipment is not used, the cleaning pipe 404 inlet end is connected with the water pump, the water pump is started, and the cleaning water is sprayed on the forging table 2 through the cleaning pipe 404 and the spray pipe 405, so that the forging table 2 is washed by water, the water flows to the water collecting groove 202 through the water channel, the water collecting groove 202 filters the sundries in the water through the filter screen 203, and then the water is discharged through the drain pipe 204, so that the water resource is recycled and used, and the working use effect of the forking flange forging equipment is improved conveniently.

[0033] The above has made the detailed description of the embodiment of the utility model in combination with the drawings, but the utility model is not limited to this, and various changes can be made within the knowledge range of the person skilled in the art without departing from the purpose of the utility model.

Claims

1. A forked flange forging apparatus characterized by, The utility model relates to a forging oil press and a cleaning assembly, and relates to the technical field of forging. The forging oil press (1) is connected to a forging table (2) and a mounting frame (3), the mounting frame (3) is connected to an electric push rod a (301), the electric push rod a (301) is connected to a push block (302) at the driving end, the push block (302) is connected to a scraper (303), and the scraper (303) is movably connected to the forging table (2); the mounting frame (3) is connected to a guide a; The cleaning assembly (4) is connected to the forging oil press (1). The forging table (2) is connected to a block (201), a plurality of blocks (201) are arranged, and a water channel is formed between every two blocks (201); the forging table (2) is peripherally connected to a water collecting groove (202), the water collecting groove (202) is connected to a filter screen (203) on the inner wall and is provided with a through hole, the through hole is sealingly connected to a drain pipe (204), and the drain pipe (204) is sealingly and movably connected to a cover body at the water outlet end; The cleaning assembly (4) comprises a support frame (401) connected to the inner side of the forging oil press (1), the support frame (401) is connected to a vertical block (402), the vertical block (402) is connected to an arc-shaped sleeve (403), the arc-shaped sleeve (403) is connected to a cleaning pipe (404), the cleaning pipe (404) is connected to a spray pipe (405) and is provided with an extension end; The support frame (401) is provided with a moving part; the moving part comprises a sleeve body (406) connected to the periphery of the cleaning pipe (404), the sleeve body (406) is connected to a moving frame (407) on both sides of the outer wall, the moving frame (407) is connected to a connecting block (408), the connecting block (408) is connected to the driving end of an electric push rod b (409), the electric push rod b (409) is installed in a groove, and the groove is arranged on the support frame of the forging oil press (1); a heat-resistant plate (410) is connected to the inner wall of the groove, the heat-resistant plate (410) is provided with an opening, and the opening is used for moving the driving end of the electric push rod b (409); The moving frame (407) is connected to a guide b.

2. A forked flange forging apparatus according to claim 1, wherein The guide a is connected to a supporting block (304) on the mounting frame (3), the supporting block (304) is connected to a guide column (305), and one end of the guide column (305) is connected to the push block (302).

3. A forked flange forging apparatus according to claim 1, wherein The guide b is connected to a sliding block (411) below the moving frame (407), and the sliding block (411) is connected to a guide groove arranged on the support frame (401).

Citation Information

Patent Citations

  • Forked flange forging process

    CN116809832A