Sacrificial anode mold

By designing a movable sacrificial anode mold system, the problem of occupying workstations during the cooling process was solved, enabling rapid injection and cooling, improving casting efficiency and mold quality, and ensuring the cathodic protection effect.

CN223946760UActive Publication Date: 2026-02-27HAIMEN JIAHAO HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202520241262.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-02-27
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing sacrificial anode molds occupy the forging station during the cooling process, affecting casting efficiency. Furthermore, the gas inside the mold cannot be discharged in time, leading to porosity defects and affecting purity and density.

Method used

A movable sacrificial anode mold system was designed, which enables rapid alternation of molds through slide rails and moving plates. Combined with hydraulic rods and cooling plates, it achieves rapid injection and cooling of the solution, avoids solution splashing, and uses auxiliary fans to increase airflow and assist in cooling.

Benefits of technology

It improves the casting efficiency of sacrificial anode molds, reduces porosity defects, ensures the purity and density of the molds, and enhances the cathodic protection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sacrificial anode mold. The sacrificial anode mold comprises a bottom plate; the casting table is fixedly connected to the top of the bottom plate through a supporting frame, two sliding rails are installed at the top of the casting table, a moving plate is installed between the two sliding rails through four moving wheels, clamping bolts are fixedly connected to the positions, close to the four corners, of the top of the moving plate, and limiting holes are formed in the front face of the moving plate. And a lower mold is installed at the top of the movable plate, and fixing strips with two clamping holes are fixedly connected to the positions, located at the bottom, of the two sides of the lower mold correspondingly. According to the sacrificial anode mold provided by the utility model, a fixed lower mold is changed into a movable lower mold through the design, a sacrificial anode solution in the lower mold can be pushed to one side for cooling after being primarily formed, and a standby lower mold can be used on a casting table for casting, so that the sacrificial anode casting efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of sacrifice anode mould, especially relates to sacrifice anode mould. BACKGROUND

[0002] The sacrifice anode refers to the electrolytic cell theory metal does the anode case, and the anode metal gradually consumes along with the outflowing current, and the cathode protection of sacrifice anode is the important method of preventing the corrosion of marine steel structure, especially the structure in the full immersion area adopts this method to protect, and the cathode protection of sacrifice anode is the most simple, most convenient, most safe, most effective anticorrosion method.

[0003] In the sacrifice anode casting process, often there are impurities floating on the surface of the anode melt in the mould, which will affect the purity of the formed sacrifice anode, and in the casting process, the gas in the anode melt cannot be discharged in time, if the gas is not discharged before forming, holes will be produced in the sacrifice anode casted, which reduces the compactness of the sacrifice anode and reduces the cathode protection effect.

[0004] The existing sacrifice anode mould is generally fixed on the corresponding casting table, and after injecting the sacrifice anode solution into the sacrifice anode mould, it needs a long time to cool and shape even through the auxiliary heat dissipation structure, and the mould occupies the work station in this process, thereby affecting the casting effect of the sacrifice anode mould.

[0005] Therefore, it is necessary to provide a sacrifice anode mould to solve the above technical problems. CONTENT OF THE UTILITY MODEL

[0006] The utility model provides sacrifice anode mould, solved the problem that the sacrifice anode mould fixed on the casting table occupies the forging work station during the waiting of sacrifice anode solution cooling process and thereby affects the casting efficiency of sacrifice anode mould.

[0007] To solve the above technical problems, the utility model provides a sacrifice anode mould, which comprises a bottom plate;

[0008] A casting table is fixedly connected to the top of the bottom plate through a support frame, two slide rails are installed on the top of the casting table, a moving plate is installed between the two slide rails through four moving wheels, a clamping bolt is fixedly connected to the top of the moving plate near each of the four corners, a limiting hole is formed in the front of the moving plate, a lower mould is installed on the top of the moving plate, a fixed strip with two clamping holes is fixedly connected to the bottom of each side of the lower mould, a butt joint block is fixedly connected to the front and back of the lower mould, a limiting assembly is installed on the front of the remaining slide rail, two telescopic rods are installed on the top of the casting table near one side, and a supporting plate is fixedly connected to the telescopic end of each telescopic rod.

[0009] The fixed frame is fixedly connected at the top of the casting table, a hydraulic rod is installed at the top of the fixed frame, an upper mold is installed at the telescopic end of the hydraulic rod through a mounting buckle, and a stabilizing rod is fixedly connected at the top of the mounting buckle near both sides;

[0010] The card hole is sleeved on the outer surface of the card bolt, thereby simply fixing the lower mold, the limiting assembly and the limiting hole are matched with each other to fix the moving plate at the corresponding position, the cooling plate is internally provided with cold water, and the internal cold water circulation is realized through a water pump and a water tank, thereby assisting cooling, the abutting block is abutted with the supporting plate, the lower mold can be separated from the moving plate through extension of the telescopic rod, and the position of the telescopic rod is referenced Figure 1 The stabilizing rod penetrates the top of the fixed frame, and can increase the stability of the mounting buckle in upward and downward movement.

[0011] Preferably, the front surface of the casting table is provided with a mounting base, and the front surface of the mounting base is provided with a control switch.

[0012] Preferably, the top of the bottom plate is provided with a control box, and the front surface of the control box is rotatably connected with a box door.

[0013] The control box is internally provided with a power switch and a controller for controlling the operation of the equipment.

[0014] Preferably, one side of the fixed frame is provided with a mounting frame, the top of the mounting frame is provided with a mounting opening, and the mounting opening is internally provided with an auxiliary fan.

[0015] The auxiliary fan is arranged to upwardly exhaust air, so that the air flow rate can be improved.

[0016] Preferably, the top of the bottom plate is provided with a placing plate, the limiting assembly comprises a fixing ring, and the front surface of the fixing ring is fixedly connected with a supporting spring.

[0017] Preferably, one end of the front surface of the supporting spring is fixedly connected with a pulling block, and the back surface of the pulling block is fixedly connected with a limiting rod.

[0018] The limiting rod penetrates the sliding rail and is clamped into the limiting hole in the front surface of the moving plate.

[0019] Compared with the related art, the sacrifice anode mold has the following beneficial effects:

[0020] The utility model provides a sacrifice anode mould, in order to improve the efficiency of sacrifice anode mould forging, prepare two to three lower moulds with fixed strip first, prepare two to three upper moulds matched with the lower moulds simultaneously, can use alternately through a plurality of groups of sacrifice anode upper mould and lower mould, improve the efficiency, install two slide rails on the top of the casting table, install a movable plate with a latch between the two slide rails through four moving wheels, place the lower mould on the movable plate, make the latch into the clamping hole on the fixed strip, can fix the lower mould simply, can be clamped through the limiting assembly after the movable plate moves to the corresponding position, the upper mould with the sacrifice anode solution injection port is installed on the telescopic end of the hydraulic rod through the installation buckle, can inject the sacrifice anode solution into the lower mould through the injection port after the upper mould and the lower mould adhere, can avoid the solution splashing in the injection process, the fixed lower mould is changed into movable through the design, can push to one side to cool after the sacrifice anode solution in the lower mould is initially formed, can use the standby lower mould on the casting table to cast, help to improve the sacrifice anode casting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 The structure schematic diagram of a preferred embodiment of the sacrifice anode mould provided by the utility model is shown in the figure.

[0022] Figure 2 The structure schematic diagram of the auxiliary fan provided by the utility model is shown in the figure.

[0023] Figure 3 The structure schematic diagram of the cooling plate provided by the utility model is shown in the figure.

[0024] Figure 4 The structure schematic diagram of the auxiliary fan provided by the utility model is shown in the figure. Figure 2 The enlarged view of A shown in the figure.

[0025] Figure 5 The enlarged view of B shown in the figure. Figure 3 The enlarged view of B shown in the figure.

[0026] Marked number in the figure: 1, bottom plate, 2, box door, 3, control box, 4, support frame, 5, telescopic rod, 6, casting table, 7, slide rail, 8, fixed frame, 9, hydraulic rod, 10, installation buckle, 11, upper mould, 12, lower mould, 13, supporting plate, 14, limiting assembly, 141, fixed ring, 142, support spring, 143, pull block, 144, limiting rod, 15, installation base, 16, control switch, 17, placing plate, 18, mounting frame, 19, installation mouth, 20, auxiliary fan, 21, stabilizing rod, 22, movable plate, 23, clamping hole, 24, butt joint block, 25, latch, 26, limiting hole, 27, cooling plate, 28, moving wheel, 29, fixed strip. DETAILED DESCRIPTION

[0027] The utility model is further described below in combination with the drawings and embodiments.

[0028] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 And Figure 5 Among them, Figure 1 It is a structural schematic diagram of a preferred embodiment of the sacrificial anode mold provided by the utility model; Figure 2 It is a structural schematic diagram of the auxiliary fan provided by the utility model; Figure 3 It is a structural schematic diagram of the cooling plate provided by the utility model; Figure 4 It is an enlarged view of A shown in Figure 2 ; Figure 5 It is an enlarged view of B shown in Figure 3 . The sacrificial anode mold comprises a bottom plate 1;

[0029] A casting table 6 is fixedly connected at the top of the bottom plate 1 through a support frame 4, two slide rails 7 are installed at the top of the casting table 6, a moving plate 22 is installed between the two slide rails 7 through four moving wheels 28, a clamping bolt 25 is fixedly connected at the top of the moving plate 22 near four corners, a limiting hole 26 is formed in the front of the moving plate 22, a lower mold 12 is installed at the top of the moving plate 22, a fixed strip 29 with two clamping holes 23 is fixedly connected at the bottom of the two sides of the lower mold 12, a butt joint block 24 is fixedly connected at the front and back of the lower mold 12, a limiting assembly 14 is installed at the front of the slide rail 7, two telescopic rods 5 are installed at the top of the casting table 6 near one side, and a supporting plate 13 is fixedly connected at the telescopic end of the telescopic rod 5;

[0030] A fixing frame 8 is fixedly connected at the top of the casting table 6, a hydraulic rod 9 is installed at the top of the fixing frame 8, an upper mold 11 is installed at the telescopic end of the hydraulic rod 9 through an installation buckle 10, and a stabilizing rod 21 is fixedly connected at the top of the installation buckle 10 near both sides;

[0031] The clamping hole 23 is sleeved on the outer surface of the clamping bolt 25, thereby simply fixing the lower mold 12, the limiting assembly 14 and the limiting hole 26 can be fixed at the corresponding position in cooperation, the cooling plate 27 is internally provided with cold water, the internal cold water circulation is realized through a water pump and a water tank, thereby playing an auxiliary cooling role, the supporting plate 13 and the butt joint block 24 are butted, the lower mold 12 can be separated from the moving plate 22 through the extension of the telescopic rod 5, and the position of the telescopic rod 5 is shown in Figure 1The stable rod 21 is through the top of the fixing frame 8, can increase the stability of the mounting buckle 10 up and down movement, the top of the upper die 11 is provided with a pipe that can let the sacrificial anode injection, after the upper die 11 and the lower die 12 are adhered, the sacrificial anode solution can be injected into the lower die 12 through the pipe.

[0032] The front surface of the casting table 6 is provided with a mounting base 15, and the front surface of the mounting base 15 is provided with a control switch 16.

[0033] The control switch 16 can manually control the equipment operation on the bottom plate 1.

[0034] The top of the bottom plate 1 is provided with a control box 3, and the front surface of the control box 3 is rotatably connected with a box door 2.

[0035] The box door 2 is provided with a lock, and the inside of the control box 3 is provided with a power switch and a controller for controlling equipment operation.

[0036] One side of the fixing frame 8 is provided with a mounting frame 18, the top of the mounting frame 18 is provided with a mounting opening 19, and the inside of the mounting opening 19 is provided with an auxiliary fan 20.

[0037] The auxiliary fan 20 is upwardly arranged, so that the air flow rate can be improved, and the cooling effect can be improved.

[0038] The top of the bottom plate 1 is provided with a placing plate 17, and the limiting assembly 14 comprises a fixing ring 141, and the front surface of the fixing ring 141 is fixedly connected with a supporting spring 142.

[0039] The placing plate 17 can be used for placing spare upper dies 11 and lower dies 12.

[0040] The front surface of the supporting spring 142 is fixedly connected with a pulling block 143, and the back surface of the pulling block 143 is fixedly connected with a limiting rod 144.

[0041] The limiting rod 144 penetrates through the sliding rail 7 and is clamped into the limiting hole 26 in the front surface of the moving plate 22, and the supporting spring 142 is located on the outer surface of the limiting rod 144.

[0042] The working principle of the sacrificial anode die is as follows:

[0043] Two to three lower molds 12 with fixed bars 29 are prepared in advance, and two to three upper molds 11 matched with the lower molds 12 are also prepared, a plurality of sets of the upper molds 11 and the lower molds 12 can be alternately used to improve the efficiency, two slide rails 7 are installed on the top of the casting table 6, and a moving plate 22 with a latch 25 is installed between the two slide rails 7 through four moving wheels 28, the lower mold 12 is placed on the moving plate 22, the latch 25 is clamped into the clamping hole 23 on the fixed bar 29, the lower mold 12 can be simply fixed, and after the moving plate 22 moves to the corresponding position, the moving plate 22 can be clamped through the limiting assembly 14, the upper mold 11 with the sacrificial anode solution injection port is installed on the extension end of the hydraulic rod 9 through the mounting buckle 10, after the upper mold 11 and the lower mold 12 are attached, the sacrificial anode solution can be injected into the lower mold 12 through the injection port, and splashing of the solution during injection can be avoided, in actual use, the moving plate 22 is first moved to one end of the slide rail 7, the lower mold 12 is installed at the bottom of the moving plate 22 through the fixed bar 29, then the moving plate 22 is pushed to the middle position of the slide rail 7, the moving plate 22 is clamped through the limiting assembly 14 after reaching the corresponding position, then the hydraulic rod 9 can be started to attach the upper mold 11 and the lower mold 12, after completion, the sacrificial anode solution can be injected into the lower mold 12, after completion of the injection, the upper mold 11 can be recovered, the staff only needs to cover the lower mold 12 with the top of the standby upper mold 11, then the moving plate 22 can be pushed to move above the cooling plate 27, during the process, the supporting plate 13 is in contact with the butt joint block 24, the lower mold 12 can be lifted by starting the two extension rods 5, the latch 25 on the moving plate 22 is separated from the clamping hole 23 on the fixed bar 29, the moving plate 22 can be pushed to the other side, and the extension rod 5 is reset to make the bottom of the lower mold 12 contact with the cooling plate 27, and the cooling forming is assisted, and another lower mold 12 can be installed on the moving plate 22 for casting.

[0044] Compared with the related art, the sacrificial anode mold has the following beneficial effects:

[0045] In order to improve the efficiency of the sacrifice anode die forging, two to three lower molds 12 with fixed bars 29 are prepared, and two to three upper molds 11 matched with the lower molds 12 are also prepared, a plurality of groups of sacrifice anode upper molds 11 and lower molds 12 can be alternately used to improve the efficiency, two slide rails 7 are installed on the top of the casting table 6, and a moving plate 22 with a latch 25 is installed between the two slide rails 7 through four moving wheels 28, the lower mold 12 is placed on the moving plate 22, the latch 25 is clamped into the clamping hole 23 on the fixed bar 29, the lower mold 12 can be simply fixed, and after the moving plate 22 moves to the corresponding position, it can be clamped through the limiting assembly 14, the upper mold 11 with the sacrifice anode solution injection port is installed on the extension end of the hydraulic rod 9 through the installation buckle 10, after the upper mold 11 and the lower mold 12 are attached, the sacrifice anode solution can be injected into the lower mold 12 through the injection port, so that the solution splashing during injection can be avoided, the fixed lower mold 12 is changed to be movable through the design, and after the sacrifice anode solution in the lower mold 12 is initially formed, it can be pushed to one side for cooling, and the standby lower mold 12 can be used for casting on the casting table 6, which is beneficial to improve the casting efficiency of the sacrifice anode.

[0046] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation obtained by using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.

Claims

1. Sacrificial anode mold characterized in that, Include: The bottom plate; Foundry table, the foundry table is fixedly connected on the top of the bottom plate through the support frame, the top of the foundry table is installed with two slide rails, the moving plate is installed between the two slide rails through four moving wheels, the top of the moving plate is fixedly connected with the clamping bolt near the four corners, the front of the moving plate is provided with the limiting hole, the top of the moving plate is installed with the lower mold, the both sides of the lower mold are fixedly connected with the fixed strip with two clamping holes at the bottom, the front and back of the lower mold are fixedly connected with the butt block, the front of the rest slide rail is installed with the limiting assembly, the top of the foundry table is installed with two telescopic rods near one side, the telescopic end of the telescopic rod is fixedly connected with the supporting plate; The fixed frame is fixedly connected on the top of the foundry table, the top of the fixed frame is installed with the hydraulic rod, the telescopic end of the hydraulic rod is installed with the upper mold through the mounting buckle, the top of the mounting buckle is fixedly connected with the stabilizing rod near the both sides.

2. The sacrificial anode mold of claim 1, wherein, The front of the foundry table is installed with the mounting base, the front of the mounting base is installed with the control switch.

3. The sacrificial anode mold of claim 1, wherein, The top of the bottom plate is installed with the control box, the front of the control box is rotatably connected with the box door.

4. The sacrificial anode mold of claim 1, wherein, One side of the fixed frame is installed with the mounting frame, the top of the mounting frame is provided with the mounting opening, the inside of the mounting opening is installed with the auxiliary fan.

5. The sacrificial anode mold of claim 1, wherein, The top of the bottom plate is installed with the placing plate, the limiting assembly contains the fixed ring, the front of the fixed ring is fixedly connected with the supporting spring.

6. The sacrificial anode mold of claim 5, wherein, The front end of the supporting spring is fixedly connected with the pull block, the back of the pull block is fixedly connected with the limiting rod.