Welding rod polishing device

By integrating the functions of fixing and rotating welding electrodes, the welding electrode polishing device utilizes a servo motor to drive the drive gear and rotating disk, solving the problem of complex structure in existing equipment and achieving a high-efficiency and low-cost welding electrode polishing process.

CN223947589UActive Publication Date: 2026-02-27BENXI JINQIAO WELDING MATERIAL CO LTD
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Patent Information

Application Number
CN202520453610.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-27
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Existing welding rod polishing equipment has a complex structure and requires fixing and rotating on different equipment or workstations, resulting in cumbersome procedures and increased waiting and handling time.

Method used

A welding rod polishing device is designed, which integrates the functions of fixing and rotating the welding rod into one device. The device uses a servo motor to drive the active gear to drive the rotating disk, and combines the chassis and the moving roller to achieve the fixing and rotation of the welding rod, thus simplifying the equipment structure.

Benefits of technology

It reduces equipment size and complexity, lowers costs and energy consumption, improves space utilization and operational stability, and simplifies maintenance and debugging processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding rod polishing device, and particularly relates to the technical field of welding rod polishing, the welding rod polishing device comprises a workbench, a driving assembly and a control assembly, one end of the workbench is fixedly sleeved with a servo motor as the core of the driving assembly, a driving gear at the output end of the motor is meshed with outer ring teeth of a connecting ring, and the inner ring wall of the connecting ring is connected with a rotating disc; in the initial stage, the brake pad limits rotation of the base plate, the rotating disc and the base plate are provided with an arc-shaped groove and a radial groove respectively, sliding moving rollers are arranged in the arc-shaped groove and the radial groove respectively, and when the rotating disc rotates, the arc-shaped groove enables the moving rollers to be stressed to generate relative movement to drive the positioning clamp to fix a welding rod. The torque of the rotating disc overcomes the friction force of the brake pad, the chassis and the fixed welding rod are driven to rotate together, the follow-up polishing requirement is met, the device integrates the welding rod fixing function and the welding rod rotating function, the size and complexity of the device are reduced, driving is achieved through a single servo motor, and the overall cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding rod polishing technical field, concretely to a welding rod polishing device. BACKGROUND

[0002] Welding rod is the metal strip that melts and fills in the joint of welding workpiece when gas welding or electric welding. The welding rod is composed of two parts of coating and welding core. The welding rod melts and adds to the weld as the filling metal, and becomes the main component of the weld metal. Such a substance is called welding rod. In order to ensure the quality of the welding rod, the welding core also needs to be polished and polished.

[0003] Under the prior art, a common way is to fix the welding rod on a special clamp or device, then make it rotate, and use polishing tools such as sandpaper, grinding wheel, etc. to polish the rotating welding rod core. This method can use the uniform force generated by rotation to make the polishing effect more uniform, and can better remove impurities, scale, etc. on the surface of the welding core, and improve the surface finish.

[0004] It needs to specially design and manufacture a clamp or device that can realize the functions of welding rod fixing and rotation. Such a device usually has a relatively complex structure, involving motor, transmission device, clamp system and other components. Under the traditional way, welding rod fixing and rotation polishing need to be carried out on different devices or stations, which is relatively cumbersome. After combining into one device, there is no need to transfer the welding rod between different devices, reducing the waiting and handling time in the process of process connection, making the whole polishing process more smooth and efficient. For this reason, we propose a welding rod polishing device to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving one of the technical problems existing in the prior art or related art.

[0006] Therefore, the utility model adopts the technical scheme that:

[0007] A welding rod polishing device, comprising a workbench, a drive assembly is arranged on one side of the workbench, a control assembly is arranged on the other side of the workbench, the control assembly comprises a chassis, an assembly window is formed in one end of the workbench away from the drive assembly, the chassis is arranged in the assembly window, the chassis is rotationally connected with the inner wall of the assembly window around, a rotating disc is arranged on the top of the chassis, a connecting seat is arranged on one side of the bottom of the chassis, one end of the connecting seat is fixedly connected with the bottom of the workbench, a brake pad is fixedly connected with the end of the connecting seat close to the rotating disc, the brake pad is in contact with the chassis, the brake pad is slidingly connected with the chassis, a plurality of radial grooves penetrating the chassis are formed around the chassis, a plurality of arc grooves penetrating the rotating disc are formed around the rotating disc, movement rollers are arranged in the arc grooves and the radial grooves, and positioning clamps are fixedly connected with the top of the movement rollers.

[0008] Preferably, the driving assembly comprises a servo motor, one end of the workbench is sleeved on the surface of the servo motor, and the servo motor is fixedly connected with the workbench.

[0009] Preferably, the output end of the servo motor is fixedly connected with a driving gear, and one side of the driving gear is provided with a connecting ring.

[0010] Preferably, the outer ring wall of the connecting ring is fixedly connected with a plurality of uniformly distributed teeth, and the connecting ring is meshed and connected with the driving gear through the teeth.

[0011] Preferably, the rotating disc is coincident with the axis of the base plate.

[0012] Preferably, the connecting ring is sleeved around the rotating disc, and the inner ring wall of the connecting ring is fixedly connected with the rotating disc.

[0013] Preferably, the rotating disc and the middle part of the base plate are both provided with an article placing window, and one end of the arc-shaped groove is close to the axis of the rotating disc.

[0014] Preferably, the motion roller is slidably connected with the groove wall of the arc-shaped groove, the motion roller is slidably connected with the groove wall of the radial groove, and the surface of the motion roller is sleeved with a sliding piece.

[0015] By adopting the above technical scheme, the welding rod polishing device has the following beneficial effects:

[0016] The welding rod polishing device mainly comprises a workbench, a driving assembly and a control assembly. One end of the workbench is sleeved and fixed with a servo motor as the core of the driving assembly. The driving gear at the output end of the motor is meshed with the outer ring teeth of the connecting ring. The inner ring wall of the connecting ring is connected with the rotating disc. The rotating disc can be driven to rotate by starting the motor.

[0017] In the control assembly, the other end of the workbench is provided with an assembly window. The base plate is arranged in the assembly window and is rotatably connected with the inner wall. The axis of the rotating disc at the top of the base plate is coincident with the axis of the base plate. The middle parts of the rotating disc and the base plate are both provided with an article placing window for placing the welding rod. The brake piece on the connecting seat at the bottom of the base plate is in contact and sliding connection with the base plate. In the initial stage, the brake piece limits the rotation of the base plate. The rotating disc and the base plate are respectively provided with an arc-shaped groove and a radial groove. The motion roller built-in is slidable. The motion roller is sleeved with a sliding piece. The top is connected with a positioning clamp. When the rotating disc rotates, the arc-shaped groove makes the motion roller produce relative motion under force, drives the positioning clamp to fix the welding rod. The subsequent torque of the rotating disc overcomes the friction force of the brake piece, drives the base plate and the fixed welding rod to rotate together, meets the subsequent polishing requirement, and the device integrates the welding rod fixing and rotating functions, reduces the volume and complexity of the device, improves the space utilization, is driven by a single servo motor, reduces the cost and energy consumption, avoids the multi-drive synchronization problem, and makes the equipment maintenance and debugging more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the bottom structure of the overall device of this utility model.

[0020] Figure 3 This is a schematic diagram of the assembly structure of the brake pads and chassis of this utility model.

[0021] Figure 4 This is a schematic diagram of the assembly structure of the drive component and control component of this utility model.

[0022] Figure 5 This is a schematic diagram of the control component structure of this utility model.

[0023] In the diagram: 1. Workbench; 101. Assembly window; 2. Drive assembly; 201. Servo motor; 202. Drive gear; 203. Connecting ring; 204. Gear; 3. Control assembly; 301. Chassis; 302. Connecting seat; 303. Brake pad; 304. Rotating disk; 305. Storage window; 306. Radial groove; 307. Arc groove; 308. Motion roller; 309. Sliding plate; 310. Positioning clamp. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Figures 1-5 As shown, this utility model provides a welding rod polishing device, including a worktable 1. A drive assembly 2 is provided on one side of the worktable 1, and a control assembly 3 is provided on the other side of the worktable 1. The drive assembly 2 includes a servo motor 201. One end of the worktable 1 is sleeved on the surface of the servo motor 201, and the servo motor 201 is fixedly connected to the worktable 1. A drive gear 202 is fixedly connected to the output end of the servo motor 201. A connecting ring 203 is provided on one side of the drive gear 202. Multiple evenly distributed teeth 204 are fixedly connected to the outer ring wall of the connecting ring 203. The connecting ring 203 is meshed with the drive gear 202 through the teeth 204. When the servo motor 201 is started, the servo motor 201 drives the drive gear 202 to rotate. The drive gear 202 meshes with the teeth 204 on the connecting ring 203, thereby driving the connecting ring 203 to rotate. Since the inner ring wall of the connecting ring 203 is fixedly connected to the rotating disk 304, the rotation of the connecting ring 203 will drive the rotating disk 304 to start rotating.

[0026] The control assembly 3 comprises a base plate 301, the workbench 1 is provided with an assembly window 101 at one end away from the driving assembly 2, the base plate 301 is arranged in the assembly window 101, the base plate 301 is rotationally connected with the inner wall of the assembly window 101 around, the base plate 301 is provided with a rotating disc 304 at the top, the rotating disc 304 is coaxial with the base plate 301, a connecting ring 203 is sleeved around the rotating disc 304, the inner ring wall of the connecting ring 203 is fixedly connected with the rotating disc 304, the base plate 301 and the rotating disc 304 are both provided with a storage window 305 in the middle, the base plate 301 is provided with a connecting seat 302 at one side of the bottom, one end of the connecting seat 302 is fixedly connected with the bottom of the workbench 1, the end of the connecting seat 302 close to the rotating disc 304 is fixedly connected with a brake piece 303, the brake piece 303 is in contact with the base plate 301, and the brake piece 303 is slidably connected with the base plate 301, in the initial stage of starting to rotate the rotating disc 304, the brake piece 303 is in contact with the base plate 301 and generates a friction force, so that the base plate 301 cannot rotate in this stage. At the same time, since the arc-shaped groove 307 on the rotating disc 304 and the radial groove 306 on the base plate 301 are provided with a movement roller 308, and the movement roller 308 is slidably connected with the groove walls of the arc-shaped groove 307 and the radial groove 306, with the rotation of the rotating disc 304, the arc-shaped groove 307 will exert a tangential force on the movement roller 308, so that the movement roller 308 generates relative movement in the arc-shaped groove 307 and the radial groove 306. Since the movement roller 308 is fixedly connected with a positioning clamp 310 at the top, the movement of the movement roller 308 will drive the positioning clamp 310 to fix the welding rod placed in the storage window 305.

[0027] Further, a plurality of radial grooves 306 penetrating the base plate 301 are arranged around the base plate 301, a plurality of arc-shaped grooves 307 penetrating the rotating disc 304 are arranged around the rotating disc 304, one end of the arc-shaped groove 307 is close to the axis of the rotating disc 304, the arc-shaped groove 307 and the radial groove 306 are provided with a movement roller 308, the movement roller 308 is slidably connected with the groove wall of the arc-shaped groove 307, the movement roller 308 is slidably connected with the groove wall of the radial groove 306, the surface of the movement roller 308 is sleeved with a sliding piece 309, and the movement roller 308 is fixedly connected with the positioning clamp 310 at the top. When the welding rod is fixed by the positioning clamp 310, with the continuous power provided by the driving assembly 2, the torque received by the rotating disc 304 increases, and when the torque is sufficient to overcome the friction force between the brake piece 303 and the base plate 301, the rotating disc 304 will drive the base plate 301 to rotate together. At this time, the welding rod has been fixed and will rotate together with the base plate 301 and the rotating disc 304, so as to realize the rotation of the welding rod in the fixed state and provide conditions for subsequent polishing operation.

[0028] The fixing and rotating functions of the welding rod are integrated in one device, through structural design, the fixing and rotating functions are realized by the cooperation of the chassis 301, the rotating disc 304, the arc-shaped groove 307, the radial groove 306, the moving roller 308 and the brake piece 303, the overall volume and complexity of the device are reduced, the space utilization is improved, the whole device only uses one servo motor 201 as a driving part, the equipment cost and energy consumption are reduced, meanwhile, the single driving part also reduces the synchronization problem that may occur in the multiple driving system, the stability and reliability of the device operation are improved, and the maintenance and debugging of the equipment are simpler.

[0029] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A welding rod polishing apparatus, characterized by, The utility model provides a kind of workbench, one side of the workbench is provided with driving assembly, the other side of the workbench is provided with control assembly, the control assembly includes chassis, the end of the workbench away from driving assembly is equipped with assembly window, the chassis is placed in assembly window, the chassis is rotationally connected with the inner wall of assembly window around, the top of the chassis is provided with rotating disc, one side of the bottom of the chassis is provided with connecting seat, the connecting seat is fixedly connected with the bottom of the workbench one end, the connecting seat is fixedly connected with brake pad one end close to rotating disc, the brake pad has the contact of chassis, the brake pad is slidably connected with the chassis, the chassis is equipped with multiple radial slots that pass through itself around, the rotating disc is equipped with multiple arc grooves that pass through itself around, the arc groove and radial slot are built-in motion roller, the top of the motion roller is fixedly connected with positioning clamp.

2. The electrode polishing apparatus of claim 1, wherein The driving assembly includes a servo motor, one end of the workbench is sleeved on the surface of the servo motor, and the servo motor is fixedly connected with the workbench.

3. The electrode polishing apparatus of claim 2, wherein The servo motor output end is fixedly connected with driving gear, and one side of the driving gear is provided with connecting ring.

4. The electrode polishing apparatus of claim 3, wherein The connecting ring outer ring wall is fixedly connected with a plurality of uniformly distributed teeth, and the connecting ring is engagedly connected with the driving gear through the teeth.

5. The electrode polishing apparatus of claim 1, wherein The rotating disc coincides with the axis of the chassis.

6. The electrode polishing apparatus of claim 4, wherein The connecting ring is sleeved around the rotating disc, and the connecting ring inner ring wall is fixedly connected with the rotating disc.

7. The electrode polishing apparatus of claim 1, wherein The rotating disc and the chassis are both provided with an article window in the middle part, and one end of the arc groove is close to the axis of the rotating disc.

8. The electrode polishing apparatus of claim 1, wherein The motion roller is slidably connected with the arc groove groove wall, and the motion roller is slidably connected with the radial groove groove wall, and the surface of the motion roller is sleeved with sliding sheet.