Bidirectional hair shoveling machine

By designing a bidirectional shaving machine, continuous shaving in multiple directions and efficient waste collection are achieved, solving the problems of low efficiency in shaving in a single direction and incomplete waste treatment in existing equipment, thereby improving production efficiency and equipment lifespan.

CN223947976UActive Publication Date: 2026-02-27DONGGUAN HUADING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520034724.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-02-27
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing deburring equipment suffers from problems such as low efficiency in deburring in one direction, incomplete waste disposal, high equipment wear, high operational complexity, and inconsistent product quality, especially when processing materials with complex shapes.

Method used

Design a bidirectional deburring machine that uses a horizontal and vertical linear module in conjunction with a cutting mechanism to achieve continuous deburring in multiple directions, and achieves efficient collection and processing of waste through a suction mechanism and a sliding sealing plate design.

Benefits of technology

It improves deburring efficiency, reduces equipment wear, ensures consistent product quality, reduces operational complexity and the risk of waste pollution, and extends equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a bidirectional hair shoveling machine which comprises a transverse moving linear module, a longitudinal moving linear module is installed on the surface of the transverse moving linear module, an installation plate is installed on the surface of the longitudinal moving linear module, a sliding frame is arranged on the side surface of the installation plate, and an approaching motor is fixedly installed at the upper end of the sliding frame. The end, close to an output shaft of the motor, of the sliding frame is fixedly connected with a driving gear, the driving gear is connected with the mounting plate in a meshed mode, a cutting mechanism is arranged on the outer surface of the sliding frame, and continuous reciprocating type hair shoveling machining is achieved by arranging the cutting mechanisms in different directions; and the pineapple knife is rotationally mounted on the side surface of one end of the sliding frame. According to the bidirectional hair shoveling machine, by arranging the cutting mechanisms in different directions, continuous reciprocating hair shoveling machining is achieved, and due to the design, the hair shoveling machine can treat materials in multiple directions in the one-time operation process, and the positions of equipment or the materials do not need to be frequently adjusted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a shoveling machine technical field, concretely is a bidirectional shoveling machine. BACKGROUND

[0002] In modern industrial production, many industries such as textile, leather, carpet and some composite material processing fields have increasingly high requirements for fine processing of material surface hair or fiber. Traditional shoveling operation mode gradually exposes many drawbacks when facing large-scale production demand. Manual shoveling has been a common way for a long time, but it has significant limitations. First, the efficiency of manual operation is extremely low. A skilled worker can only process a limited area of material in a unit of time, which is difficult to meet the rhythm of modern industrial rapid production. Second, the quality of manual shoveling is highly dependent on the skills and experience of workers, which makes it difficult to ensure the consistency of shoveling effect and easy to produce uneven product quality. Moreover, long-term manual shoveling operation will make workers face great labor intensity and easily produce fatigue, further affecting work efficiency and quality. In the long run, the continuous rise of labor cost also makes this way gradually lose its advantage in economic cost. With the development of industrial automation, some shoveling equipment has emerged. However, the existing shoveling equipment mostly has functional deficiencies. Most of the equipment can only realize single-direction shoveling action. In actual production, the shape of the material is often complex and diverse. For example, some irregularly shaped leather products or special textured textile fabrics. Single-direction shoveling is difficult to fully and uniformly process the material surface, which requires frequent adjustment of the position and angle of the equipment or material during processing. This not only increases the complexity and time cost of operation, but also may cause incomplete shoveling or local over-shoveling due to errors in the adjustment process, affecting the overall quality and appearance of the product. In addition, a large amount of waste such as hair, fiber debris will be generated during the shoveling process. Many current shoveling equipment lacks effective design in waste treatment. If the waste cannot be collected in time and properly, it will scatter in the working environment. On the one hand, these scattered waste will pollute the air of the working place and pose potential threat to the health of the operators, such as causing respiratory allergies. On the other hand, the accumulation of waste or its entry into the moving parts of the equipment will interfere with the normal operation of the equipment, increase the wear and tear and failure probability of the equipment, thus increase the maintenance cost of the equipment, reduce the service life and overall production efficiency of the equipment.

[0003] Meanwhile, in the traditional process, the tufted carpet requires high and low needles, the low needle is tufted first, then the cloth is taken off from the cloth frame, the tufted position is flattened, and then the cloth is hung on the cloth frame for tufting high needle, but due to the popularization of tufting mechanization, the above process cannot make the cloth hung after taking off the cloth to be the same as the position before taking off the cloth, resulting in the problem of subsequent production line pressing, and the cloth taking and hanging need a large amount of manual assistance. Practical new type content

[0004] The utility model discloses a bidirectional shaving machine to solve the problem of poor cutting mode and poor waste material adsorption in the background art.

[0005] To achieve the above object, the utility model provides the following technical scheme: a bidirectional shaving machine, including horizontal movement linear module, the surface of horizontal movement linear module is installed with longitudinal movement linear module, and the surface of longitudinal movement linear module is installed with mounting plate, the side surface of mounting plate is provided with sliding frame, and the upper end of sliding frame is fixedly installed with proximity motor, and the output shaft one end of proximity motor is fixedly connected with drive gear, and drive gear is engaged with mounting plate, the outer surface of sliding frame is provided with cutting mechanism, and the continuous reciprocating type shaving processing is realized by setting the cutting mechanism of different directions.

[0006] The cutting mechanism comprises a pineapple cutter, the pineapple cutter is rotatably installed on one end of the side surface of the sliding frame, a cutting blade is fixedly installed on the one end of the side surface of the sliding frame where the pineapple cutter is located, a drive motor is installed in one end of the sliding frame, a driving gear is fixedly connected to one end of the output shaft of the drive motor, a driven gear is fixedly connected to one end of the rotating shaft of the pineapple cutter, a sliding groove is formed in the one end of the side surface of the sliding frame, the sliding frame is slidably connected with the guide frame through the sliding groove, and the one end of the sliding frame towards the outside of the sliding frame is rotatably connected with a transfer gear, an electric push rod is fixedly installed on the inner side surface of the sliding frame, and a limiting ball is fixedly arranged on the upper end of the electric push rod.

[0007] Preferably, the driving gear is engaged with the transfer gear, and the transfer gear is engaged with the driven gear on one side.

[0008] The above technical scheme reliably transmits the power of the drive motor to the pineapple cutter, ensuring stable rotation for cutting operation.

[0009] Preferably, the sliding groove is arc-shaped, and the sliding groove and the transfer gear are concentrically arranged.

[0010] The above technical scheme provides accurate and stable trajectory guidance for the sliding of the guide frame on the sliding frame, ensuring that the transfer gear keeps stable engagement with the driving gear during movement.

[0011] Preferably, the guide frame is provided with a slot at one end of the inside of the sliding frame, and the slot at one end of the guide frame is penetrated by the upper end of the electric push rod, and the two limiting balls are respectively located at the upper and lower sides of the slot of the guide frame.

[0012] By the above technical scheme, the guide frame is driven by the electric push rod and the limiting ball, and the stable connection with the guide frame is ensured.

[0013] Preferably, the inside of the sliding frame is provided with a suction mechanism, and the suction effect of waste is ensured by switching the suction position.

[0014] The suction mechanism comprises a suction pipe fixedly arranged on the inner side surface of the sliding frame, a sliding sealing plate slidably mounted on one end of the suction pipe connected with the sliding frame, a clearance hole formed on one end of the outer surface of the sliding sealing plate, a communication hole formed on the inner side surface of the sliding frame opposite to the suction pipe, and an extrusion rod fixedly arranged on the outer surface of one end of the guide frame.

[0015] By the above technical scheme, the suction pipe can maintain stable suction force.

[0016] Preferably, the sliding sealing plate is in sliding friction connection with the suction pipe, a spring is connected between the sliding sealing plate and the sliding frame, and one side of the outer surface of the sliding sealing plate is in abutment with one end of the communication hole.

[0017] By the above technical scheme, the sliding sealing plate can switch the communication state between the communication hole and the suction pipe by moving.

[0018] Preferably, one end of the sliding sealing plate towards the inside of the sliding frame is designed in L shape, and one end of the extrusion rod is located between the two sliding sealing plates.

[0019] By the above technical scheme, the extrusion rod can extrude the two sliding sealing plates respectively with the movement of the guide frame.

[0020] Compared with the prior art, the bidirectional fur shoveling machine has the advantages that:

[0021] 1. By setting different direction cutting mechanisms, continuous reciprocating fur shoveling processing is realized, and this design enables the fur shoveling machine to process materials in multiple directions in one operation process, without frequent adjustment of the position of the equipment or the materials, thereby greatly improving the fur shoveling efficiency.

[0022] Further, the driving motor can drive the pineapple cutter in one direction to rotate when cutting in different directions through the mode that the intermediate gear is driven to engage with the two side driven gears respectively, compared with the mode that the pineapple cutters in different directions are driven to rotate at the same time, the abrasion of the pineapple cutter caused by idling during the cutting process of the equipment is reduced, and the service life of the equipment is prolonged.

[0023] 2. The design of the suction mechanism can timely suck and collect the waste generated during the shaving process, and through the ingenious cooperation of the sliding sealing plate, the accommodation hole, the communication hole and the extrusion rod, the alternating suction of waste in different positions is realized. When the sliding frame moves, the extrusion rod can push the sliding sealing plate, so that the suction pipe is communicated with the communication hole in different positions, so that the waste generated during the whole shaving process can be effectively sucked into the suction pipe, and the accumulation and scattering of the waste in the working area are avoided.

[0024] Further, through the alternating suction of waste in different positions, each suction pipe can obtain complete suction support during suction, so that the waste can be efficiently sucked out and collected during the cutting process.

[0025] 3. Through the arrangement of the proximity motor and the driving gear, the distance between the shaving machine and the carpet can be better maintained, and the pressure between the shaving machine and the carpet is controlled through the torque of the proximity motor, so that the shaving machine can be tightly attached to the flexible carpet during shaving, and good processing effect is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a whole three-dimensional structure schematic view of the utility model;

[0027] Figure 2 It is a three-dimensional structure schematic view of the utility model installation plate, proximity motor and driving gear connection;

[0028] Figure 3 It is a three-dimensional structure schematic view of the utility model driving gear, driven gear and intermediate gear connection;

[0029] Figure 4 It is a three-dimensional structure schematic view of the utility model sliding frame, sliding groove and guide frame connection;

[0030] Figure 5 It is a three-dimensional structure schematic view of the utility model suction pipe, sliding sealing plate and accommodation hole connection cut surface;

[0031] Figure 6 It is a three-dimensional structure schematic view of the utility model suction pipe and communication hole connection cut surface;

[0032] Figure 7 It is a three-dimensional structure schematic view of the utility model guide frame, electric push rod and limit ball connection.

[0033] In the figure: 1, horizontal linear module; 2, vertical linear module; 3, mounting plate; 4, sliding frame; 5, proximity motor; 6, drive gear; 7, pineapple cutter; 8, cutting blade; 9, drive motor; 10, driving gear; 11, driven gear; 12, sliding groove; 13, guide frame; 14, transfer gear; 15, electric push rod; 16, limit ball; 17, suction pipe; 18, sliding sealing plate; 19, clearance hole; 20, communication hole; 21, extrusion rod. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0035] Please refer to Figures 1-7 The present application provides a technical solution: a bidirectional fur scraping machine.

[0036] Embodiment one

[0037] In this embodiment, a horizontal linear module 1 is disclosed, the surface of the horizontal linear module 1 is provided with a vertical linear module 2, the surface of the vertical linear module 2 is provided with a mounting plate 3, the side surface of the mounting plate 3 is provided with a sliding frame 4, the upper end of the sliding frame 4 is fixedly provided with a proximity motor 5, one end of the output shaft of the proximity motor 5 is fixedly connected with a drive gear 6, the drive gear 6 is engagedly connected with the mounting plate 3, the outer surface of the sliding frame 4 is provided with a cutting mechanism, and continuous reciprocating fur scraping processing is realized by setting cutting mechanisms in different directions;

[0038] The cutting mechanism comprises: a pineapple cutter 7, the pineapple cutter 7 is rotatably installed on one end of the sliding frame 4, the sliding frame 4 on which the pineapple cutter 7 is located is fixedly provided with a cutting blade 8, a drive motor 9 is installed in one end of the sliding frame 4, one end of the output shaft of the drive motor 9 is fixedly connected with a driving gear 10, one end of the rotating shaft of the pineapple cutter 7 is fixedly connected with a driven gear 11, a sliding groove 12 is formed in the side surface of one end of the sliding frame 4, the sliding frame 4 is slidably connected with a guide frame 13 through the sliding groove 12, and one end of the sliding frame 4 towards the outside of the sliding frame 4 is rotatably connected with a transfer gear 14, an electric push rod 15 is fixedly installed on the inner side surface of the sliding frame 4, and the upper end of the electric push rod 15 is fixedly provided with a limit ball 16;

[0039] The driving gear 10 is engagedly connected with the transfer gear 14, and the transfer gear 14 is engagedly connected with the driven gear 11 on one side;

[0040] The sliding groove 12 is arc-shaped, and the sliding groove 12 and the transfer gear 14 are concentrically arranged;

[0041] The guiding frame 13 is provided with a slot at one end inside the sliding frame 4, the slot is penetrated by the upper end of the electric push rod 15, and two limiting balls 16 are arranged on the upper and lower sides of the slot.

[0042] During operation, first, the horizontal linear module 1 and the vertical linear module 2 are cooperated to accurately position the mounting plate 3 and the sliding frame 4 on the starting position of the material to be processed, the proximity motor 5 is started, the driving gear 6 is rotated and engaged with the mounting plate 3, the sliding frame 4 is moved on the side surface of the mounting plate 3, and the cutting mechanism is close to the material to be processed.

[0043] During the cutting process, the driving motor 9 starts to work, the output shaft drives the driving gear 10 to rotate, the driving gear 10 is driven through the engagement of the transfer gear 14 and the driven gear 11, the pineapple cutter 7 rotates at high speed, and the cutting blade 8 is also ready, the sliding frame 4 moves on the surface of the material to be processed under the movement of the horizontal linear module 1 and the vertical linear module 2, and one-way cutting of the material to be processed is realized through the cooperation of the pineapple cutter 7 and the cutting blade 8, after the cutting in one direction is completed, the electric push rod 15 is started to drive the guiding frame 13 to slide through the sliding groove 12 through the limiting balls 16, so that the transfer gear 14 is engaged with another driven gear 11, and the driving motor 9 is reversely rotated, so that the sliding frame 4 can immediately cut in another direction at the current position.

[0044] Example two

[0045] This embodiment discloses that the inside of the sliding frame 4 is provided with a suction mechanism, and the suction effect on the waste is ensured through switching of the suction position on the basis of the embodiment 1.

[0046] The suction mechanism comprises a suction pipe 17, the suction pipe 17 is fixedly arranged on the inner side surface of the sliding frame 4, one end of the suction pipe 17 connected with the sliding frame 4 is provided with a sliding sealing plate 18, one end of the sliding sealing plate 18 is provided with a clearance hole 19, the inner side surface of the sliding frame 4 opposite to the suction pipe 17 is provided with a communication hole 20, and one end of the outer surface of the guiding frame 13 towards the inside of the sliding frame 4 is fixedly provided with an extrusion rod 21.

[0047] The sliding sealing plate 18 is in sliding friction connection with the suction pipe 17, a spring is connected between the sliding sealing plate 18 and the sliding frame 4, and the outer surface of one side of the sliding sealing plate 18 is in close contact with one end of the communication hole 20.

[0048] The end of the sliding sealing plate 18 towards the inside of the sliding frame 4 is designed in L shape, and one end of the extrusion rod 21 is located between the two sliding sealing plates 18;

[0049] In the initial state, the sliding sealing plate 18 on one side is driven to coincide with the communicating hole 20 by the extrusion of the extrusion rod 21, at this time, the suction pipe 17 sucks and collects the waste produced in the cutting process through the negative pressure pipeline at one end, when the cutting direction is reversed after the completion of the cutting in one direction, at this time, with the sliding of the guide frame 13, the guide frame 13 extrudes the sliding sealing plate 18 on the other side through the extrusion rod 21, so that the suction pipe 17 on the other side starts to suck, and the sliding sealing plate 18 losing extrusion slides under the driving of the spring between the sliding sealing plates 18 and makes the let-position hole 19 dislocate with the communicating hole 20, so that the suction pipe 17 on both sides is always only one side connected with the outside, and the suction force of the single suction pipe 17 in the working process is ensured.

[0050] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be subject to various changes, modifications, substitutions and variations without departing from the spirit and scope of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A bidirectional hair clipping machine, comprising a transverse linear module (1), the surface of the transverse linear module (1) is mounted with a longitudinal linear module (2), and the surface of the longitudinal linear module (2) is mounted with a mounting plate (3), characterized in that: The side surface of the mounting plate (3) is provided with a sliding frame (4), and the upper end of the sliding frame (4) is fixedly provided with a proximity motor (5), one end of the output shaft of the proximity motor (5) is fixedly connected with a driving gear (6), and the driving gear (6) is engaged with the mounting plate (3); the outer surface of the sliding frame (4) is provided with a cutting mechanism, and the continuous reciprocating shaving processing is realized by setting different direction cutting mechanisms; The cutting mechanism comprises a pineapple cutter (7) rotatably installed on one end of the sliding frame (4), and a cutting blade (8) is fixedly installed on the sliding frame (4) where the pineapple cutter (7) is located; a driving motor (9) is installed inside one end of the sliding frame (4), and one end of the output shaft of the driving motor (9) is fixedly connected with a driving gear (10); one end of the rotating shaft of the pineapple cutter (7) is fixedly connected with a driven gear (11); a sliding groove (12) is formed in one end of the sliding frame (4), and the sliding frame (4) is slidably connected with a guide frame (13) through the sliding groove (12); one end of the sliding frame (4) towards the outside of the sliding frame (4) is rotatably connected with a transfer gear (14); an electric push rod (15) is fixedly installed on the inner side surface of the sliding frame (4), and a limiting ball (16) is fixedly arranged on the upper end of the electric push rod (15).

2. A bidirectional fur combing machine according to claim 1, characterized in that: The driving gear (10) is engaged with the transfer gear (14), and the transfer gear (14) is engaged with the driven gear (11) on one side.

3. A bidirectional fur combing machine according to claim 1, characterized in that: The sliding groove (12) is designed in an arc shape, and the sliding groove (12) and the transfer gear (14) are concentrically arranged.

4. A bidirectional fur combing machine according to claim 1, characterized in that: The guide frame (13) is provided with a one-shaped slot at one end inside the sliding frame (4), and the one-shaped slot at one end of the guide frame (13) is penetrated by the upper end of the electric push rod (15); the two limiting balls (16) are respectively located on the upper and lower sides of the one-shaped slot of the guide frame (13).

5. A bidirectional fur combing machine according to claim 1, characterized in that: The inside of the sliding frame (4) is provided with a suction mechanism, which can ensure the suction effect of waste materials by switching the suction position; The suction mechanism comprises a suction pipe (17) fixedly arranged on the inner side surface of the sliding frame (4), and a sliding sealing plate (18) is installed on one end of the suction pipe (17) connected with the sliding frame (4); a let-out hole (19) is formed on one end of the outer surface of the sliding sealing plate (18); a communication hole (20) is formed on the inner side surface of the sliding frame (4) opposite to the suction pipe (17); and an extrusion rod (21) is fixedly arranged on the outer surface of one end of the guide frame (13) towards the inside of the sliding frame (4).

6. A bidirectional fur combing machine according to claim 5, characterized in that: The sliding sealing plate (18) and the suction pipe (17) are slidably connected in friction, and a spring is connected between the sliding sealing plate (18) and the sliding frame (4); and the outer surface of one side of the sliding sealing plate (18) is fitted with one end of the communication hole (20).

7. A bidirectional fur combing machine according to claim 5, characterized in that: One end of the extrusion rod (21) is located between the two sliding sealing plates (18).