Heating device and mixer truck

By installing a bendable copper pipe heating device on the water tank of the mixer truck, combined with the medium tank and diesel heating components, the water tank is heated by coolant, which solves the problem of low heating efficiency in extremely cold regions and achieves a fast and stable water tank heating effect.

CN223948187UActive Publication Date: 2026-02-27ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423167550.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-02-27
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing water tank heating devices in concrete mixer trucks have low heating efficiency and are unstable in extremely cold regions, which cannot meet the construction needs.

Method used

It adopts a bendable copper heating tube, combined with a medium tank and diesel heating components, uses coolant at -40°C as the heat exchange medium, and controls heating through a temperature sensing device. It is equipped with a heat insulation structure to improve heating efficiency and stability.

Benefits of technology

The water tank is rapidly heated in extremely cold weather to ensure stable water temperature, adapting to different climatic conditions and improving the applicability and competitiveness of the mixer truck.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223948187U_ABST
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Abstract

The utility model provides a heating device for a water tank of a mixer truck and the mixer truck. Comprising a medium box used for storing a heat exchange medium, a diesel heating assembly in fluid connection with the medium box and used for heating the heat exchange medium and driving the heat exchange medium to flow, and a heating pipe in fluid connection with the medium box and the diesel heating assembly. The heating pipe is used for being attached to the outer surface of the water tank, and the diesel heating assembly is used for driving a heated heat exchange medium to flow through the outer surface of the water tank through the heating pipe so as to heat the water tank. Wherein the heat exchange medium can cope with extremely cold weather of-40 DEG C to-20 DEG C; the diesel heating assembly can heat at constant power, so that the heating efficiency is not influenced by the running state of the automobile; in addition, the diesel heating assembly can select assemblies with different powers or can be provided with a plurality of assemblies according to regional conditions, so that the purpose of heating is quickly achieved, and the applicability of the mixer truck and the market competitiveness of the mixer truck can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of engineering machinery, in particular to a kind of heating device for mixer water tank and the mixer with above-mentioned heating device. BACKGROUND

[0002] In the construction process, the concrete loaded by the mixer reaches the construction site and is discharged, and about 20 ℃ water needs to be added and mixed with the concrete, but in extremely cold temperature conditions, the water stored in the water tank of the mixer cannot be discharged due to low temperature and freezing, so a heating device is needed to heat the water in the water tank to meet the construction requirements. The existing mixer water tank heating device uses engine exhaust heat heating method; the engine exhaust enters the water tank through the intake pipe, and then enters the heating pipe through the heat dissipation hole. The outer wall of the heating pipe exchanges heat with the water in the water tank to achieve the purpose of raising the water temperature. However, tests show that the heating efficiency of this heating method is very low, and it cannot be used in extremely cold areas with low temperature. Moreover, the heating efficiency of the power device exhaust heat is greatly affected by the driving state of the vehicle, and the heating efficiency is unstable, especially when the engine of the mixer is idling, the heating efficiency of the water tank is the lowest. SUMMARY

[0003] Therefore, the purpose of the utility model is to provide a heating device and a mixer that can quickly heat the water tank, maintain the water temperature, and meet the construction requirements in extremely cold weather while ensuring stable heating efficiency.

[0004] An embodiment of the utility model provides a heating device for a mixer water tank, which includes a medium tank for storing heat exchange medium, a diesel heating assembly for heating the heat exchange medium and driving the flow of the heat exchange medium, and a heating pipe connected to the medium tank and the diesel heating assembly. The heating pipe is used to adhere to the outer surface of the water tank, and the diesel heating assembly is used to drive the heated heat exchange medium to flow through the outer surface of the water tank through the heating pipe to heat the water tank.

[0005] Further, the heating pipe is a bendable copper pipe, and the two ends thereof are respectively communicated with the medium tank and the diesel heating assembly.

[0006] Further, it further includes a temperature sensing device for sensing the temperature of the heat exchange medium arranged in the medium tank.

[0007] Further, the temperature sensing device is communicatively connected to the diesel heating assembly, and the diesel heating assembly is further used to stop heating the heat exchange medium when the temperature of the heat exchange medium sensed by the temperature sensing device exceeds the preset high temperature threshold.

[0008] Further, it further includes a heat insulation structure wrapped outside the heating pipe.

[0009] Further, the heat insulation structure comprises self-adhesive heat insulation cotton.

[0010] The utility model discloses a further aspect of embodiment provides a stirring car, including water tank and heating device of above-mentioned, and the heating pipe of heating device is attached on the outer surface of water tank.

[0011] Further, it further comprises the water tank car clothes for wrapping water tank and heating pipe installed outside water tank.

[0012] Further, it further comprises the battery for providing ignition power supply for diesel heating assembly.

[0013] Further, the stirring car is concrete stirring car, and the water tank is used for adding water for concrete.

[0014] The utility model provides a heating device for water tank of stirring car, including heating pipe, medium tank and diesel heating assembly, adopts diesel heating assembly to heat the heat exchange medium in medium tank, and heats water tank through the heat exchange medium and water tank inside heat exchange mode. Among them, the heat exchange medium adopts the cooling liquid of adapting minus 40 DEG C, guarantees that heating device can respond to minus 40 DEG C to minus 20 DEG C extremely cold weather, satisfies the demand of concrete construction site. Meanwhile, diesel heating assembly can adopt constant power heating, so that the heating efficiency of heating device is not influenced by the state of automobile driving, to reach the purpose of heating water tank in short time;Diesel heating assembly can select different power assembly or set up multiple assemblies according to regional conditions, to reach the heating purpose quickly, and increase the applicability and competitiveness of stirring car. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment, and should understand, the following drawing only shows some embodiments of the utility model, therefore should not be regarded as the limitation to the range, for ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other related drawings according to these drawings.

[0016] Figure 1 The schematic diagram of the stirring car provided for a preferred embodiment of the utility model.

[0017] Figure 2 For Figure 1 The front view of the water tank of the stirring car shown.

[0018] Figure 3 For Figure 1 The side view of the water tank of the stirring car shown.

[0019] In the diagram: 1. Heating element; 2. Medium tank; 3. Inlet pipe; 4. Diesel heating component; 5. Fixing bracket; 6. Return pipe; 7. Self-adhesive insulation cotton; 8. Water tank cover; 9. Water tank. Detailed Implementation

[0020] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the description of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] like Figures 1 to 3 As shown, one embodiment of this application provides a heating device for a water tank 9 of a mixer truck, including a medium tank 2 for storing a heat exchange medium, a diesel heating component 4 fluidly connected to the medium tank 2 for heating the heat exchange medium and driving the flow of the heat exchange medium, and a heating pipe 1 fluidly connected to the medium tank 2 and the diesel heating component 4. The heating pipe 1 is used to adhere to the outer surface of the water tank 9, and the diesel heating component 4 is used to drive the heated heat exchange medium to flow through the heating pipe 1 across the outer surface of the water tank 9 to heat the water tank 9.

[0022] The heating device includes a medium tank 2, a diesel heating assembly 4, and a heating pipe 1. The medium tank 2 stores a heat exchange medium, preferably a refrigerant at -40°C, capable of operating in extremely cold weather (-40°C to -20°C) to ensure the normal operation of the diesel heating assembly 4. The diesel heating assembly 4, including a water pump, oil pump, ignition coil, and combustion chamber, heats the heat exchange medium in the medium tank 2 and drives its flow. The heating pipe 1 is a bendable copper pipe, with both ends connected to the medium tank 2 and the diesel heating assembly 4, respectively. It can be U-shaped and fitted to the outer surface of the water tank 9 according to its size, allowing for greater contact between the heating pipe 1 and the water tank 9, thus improving heating efficiency. The medium tank 2 is connected to the diesel heating assembly 4 via an inlet pipe 3. The diesel heating assembly 4 drives the heat exchange medium to flow through the heating pipe 1, where it exchanges heat with the water inside the water tank 9, thereby heating the water tank and maintaining its temperature. In a further embodiment, in order to adapt to use in different climate regions, the number of diesel heating components 4 can be increased or diesel heating components 4 with different power can be selected to increase the applicability and competitiveness of the mixer truck.

[0023] The heating device further comprises a temperature sensing device for sensing the temperature of the heat exchange medium, which is arranged in the medium tank 2 and is in communication connection with the diesel heating assembly 4, and when the temperature sensing device senses that the temperature of the heat exchange medium exceeds a preset high temperature threshold, a signal is sent to the diesel heating assembly 4, and the diesel heating assembly 4 stops heating the heat exchange medium. In a further embodiment, the preset temperature range of the temperature sensing device is 50-80℃.

[0024] The heating device further comprises a water inlet pipe 3, a water return pipe 6 and a heat insulation structure. The water inlet pipe 3 connects the medium tank 2 with the heating pipe 1, and the water return pipe 6 connects the other end of the heating pipe 1 with the medium tank 2, so that after the heat exchange medium is heated by the diesel heating assembly 4, it enters the heating pipe 1 to exchange heat with the water tank 9, and finally returns to the medium tank 2, and the process is repeated, so as to heat the liquid water in the water tank 9. The heat insulation structure comprises self-adhesive heat insulation cotton 7, which is used to wrap and fix the bendable heating pipe 1 and prevent heat in the heating pipe 1 from being dissipated to the atmosphere, thereby improving the heating efficiency and stability of the heating device. The heating device further comprises a fixing bracket 5 for fixing the water tank 9.

[0025] In summary, the heating device for the water tank 9 of the mixing truck provided by the above-mentioned embodiments of the present application comprises a heating pipe 1, a medium tank 2 and a diesel heating assembly 4, which heats the heat exchange medium in the medium tank 2 by using the diesel heating assembly 4, and heats the water inside the water tank 9 by means of heat exchange between the heat exchange medium and the inside of the water tank 9, thereby heating the water tank 9 and maintaining the water temperature. At the same time, the heat exchange medium uses cooling liquid that can adapt to -40℃, which ensures that the heating device can cope with extremely cold weather of -40℃ to -20℃, and meets the needs of the concrete construction site. In addition, the diesel heating assembly can select different power assemblies or set multiple assemblies according to regional conditions, so as to quickly achieve the purpose of heating and increase the applicability and competitiveness of the mixing truck.

[0026] As Figure 1The utility model discloses a heating device, which is characterized by the following: a heating pipe (1) is arranged on the outer surface of a water tank (9) of a mixer truck, and is used for heating liquid water in the water tank (9). The mixer truck further comprises a water tank cover (8) and a storage battery. The water tank cover (8) is used for wrapping the water tank (9) and the heating pipe (1), and is arranged on the water tank (9) to make the heating pipe (1) closely adhere to the water tank (9) and prevent heat loss. The storage battery is used for providing ignition power for a diesel heating assembly (4). The diesel heating assembly (4) adopts electronic ignition, and the ignition coil of the diesel heating assembly (4) is connected to the storage battery of the mixer truck. This ignition mode can eliminate external interference and ensure normal and stable operation of the diesel heating assembly (4). In addition, the diesel heating assembly (4) can adopt constant power heating, so that the heating efficiency of the heating device is not affected by the driving state of the mixer truck, and the purpose of heating the water tank is achieved in a short time. In addition, the mixer truck is a concrete mixer truck, and the water tank (9) provides warm water required by concrete mixing.

[0027] The heating process of the heating device provided by the embodiment is as follows: in extremely cold weather of -40°C to -20°C, liquid water is injected into the water tank (9) of the mixer truck, the driver presses the switch of the diesel heating assembly (4), and the diesel heating assembly (4) is started. The diesel heating assembly (4) rapidly heats the heat exchange medium in the medium tank (2) to 70°C-80°C, and continuously delivers the heat exchange medium into the heating pipe (1). The heat exchange medium is cooled after heat exchange with the inside of the water tank (9) in the heating pipe (1), and is returned to the medium tank (2) through the water return pipe (6). The process is repeated to heat the water tank (9) and maintain the water temperature.

[0028] According to calculation, if the heating device provided by the embodiment is used to heat 1000L water to increase the temperature by 20°C-25°C in 1 hour, the heating power needs to be 36KW according to 80% heat efficiency, so as to achieve the core purpose of the scheme. Therefore, the diesel heating assembly (4) with corresponding power can be selected according to the actual conditions of the construction site to meet the needs of concrete construction.

[0029] In summary, the mixer truck provided by the above-mentioned embodiment of the utility model comprises a water tank (9) and a heating device. The heating device is used for heating water in the water tank (9). The diesel heating assembly (4) of the heating device adopts electronic ignition, and the ignition coil of the diesel heating assembly (4) is connected to the storage battery of the mixer truck. This ignition mode can eliminate external interference and ensure power stability of the diesel heating assembly (4), so that the heating efficiency of the heating device is not affected by the driving state of the mixer truck, and the purpose of heating the water tank is achieved in a short time. In addition, the diesel heating assembly (4) with required power can be selected according to the actual conditions of the construction site, so that the water tank (9) can be rapidly heated in extremely cold weather conditions.

[0030] The above merely illustrates the specific implementation of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A heating device for a water tank in a mixer truck, characterized in that, The device includes a medium tank for storing a heat exchange medium, a diesel heating assembly fluidly connected to the medium tank for heating the heat exchange medium and driving the flow of the heat exchange medium, and a heating pipe fluidly connected to the medium tank and the diesel heating assembly. The heating pipe is used to adhere to the outer surface of the water tank, and the diesel heating assembly is used to drive the heated heat exchange medium to flow through the heating pipe across the outer surface of the water tank to heat the water tank.

2. The heating device as described in claim 1, characterized in that, The heating tube is a bendable copper tube, with its two ends connected to the medium tank and the diesel heating component, respectively.

3. The heating device as described in claim 1, characterized in that, It also includes a temperature sensing device disposed in the medium tank for sensing the temperature of the heat exchange medium.

4. The heating device as described in claim 3, characterized in that, The temperature sensing device is communicatively connected to the diesel heating assembly, and the diesel heating assembly is also used to stop heating the heat exchange medium when the temperature of the heat exchange medium is sensed by the temperature sensing device to exceed a preset high temperature threshold.

5. The heating device as described in claim 1, characterized in that, It also includes a heat insulation structure that wraps around the heating tube.

6. The heating device as described in claim 5, characterized in that, The thermal insulation structure includes self-adhesive thermal insulation cotton.

7. A mixer truck, characterized in that, It includes a water tank and a heating device as described in any one of claims 1-6, wherein the heating tube of the heating device is attached to the outer surface of the water tank.

8. The mixer truck as described in claim 7, characterized in that, It also includes a water tank cover installed outside the water tank to cover the water tank and the heating pipe.

9. The mixer truck as described in claim 7, characterized in that, It also includes a battery for providing ignition power to the diesel heating assembly.

10. The mixer truck as described in claim 7, characterized in that, The mixer truck is a concrete mixer truck, and the water tank is used to add water to the concrete.