Bottle cap film pressing device

The fully automated production process of the bottle cap pressing device, utilizing precision mechanical components and hot-melt sealing technology, solves the problems of bottle cap sealing and anti-theft, achieving efficient and environmentally friendly bottle cap production.

CN223948548UActive Publication Date: 2026-02-27SHIJIAZHUANG SHIYAO PACKAGING CO LTD
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Patent Information

Application Number
CN202422931121.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2026-02-27
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In existing technologies, the sealing and anti-theft properties of bottle caps are difficult to guarantee in efficient automated production, and traditional mechanical handling methods may cause noise and pollution.

Method used

The bottle cap pressing device integrates bottle cap transportation, raw material collection, and hot-melt sealing. It utilizes precision mechanical components such as longitudinal and transverse screw modules, lifting adsorption shaft tubes, and lifting ring electromagnets, combined with hot-melt sealing components and negative pressure adsorption technology, to achieve fully automated production and ensure precise position control and high-quality sealing of the bottle caps.

Benefits of technology

It has achieved full automation in bottle cap production, improving production efficiency, reducing labor costs, ensuring sealing and durability, while also reducing energy waste and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bottle cap film pressing device, which comprises a bottle cap conveyer, a raw material table, a processing bracket and a film pressing structure, and relates to the technical field of bottle cap production, a plurality of steps of bottle cap transportation, raw material collection, bottle label carrying, hot melting sealing and the like are systematically integrated, and a full-automatic production process from raw materials to finished products is realized; due to the efficient automation, the production efficiency is improved, manual intervention is greatly reduced, and the labor cost is reduced; through cooperative work of precise mechanical parts such as a longitudinal and transverse lead screw module, a lifting adsorption shaft pipe and a lifting circular ring electromagnet and electrical elements, the system can precisely control the position, the carrying path and the lifting height of the bottle label and the position and the temperature of hot melting sealing, and it is ensured that each step is precise and errorless; the circular ring clamping jaw on the raw material table can firmly clamp the raw material winding drum and the collecting roller, and stable feeding and collecting of raw materials are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bottle cap production technical field, concretely is a bottle cap film pressing device. BACKGROUND

[0002] As an indispensable link in food and beverage packaging, bottle cap plays a bridge role of the first contact between consumers and products. It not only ensures the sealing of the packaging content, but also has the important functions of anti-theft opening and safety protection, so it is widely used in various bottled products. As an upstream key component of food, beverage, wine, chemical and pharmaceutical industries, bottle cap occupies an important position in bottle container packaging.

[0003] Tracing the development history of bottle cap, from the early softwood material, to the wide application of iron crown cap and screw cap, to the continuous emergence of diversified products such as aluminum long neck aluminum cap, carbonated aluminum cap, hot filling aluminum cap, injection aluminum cap, medicine cap, flip ring cap, safety button claw cap and plastic bottle cap, the design and material of bottle cap have undergone continuous innovation and optimization.

[0004] In actual application, in order to ensure the sealing effect of bottle cap, a special film is usually covered inside. This film can effectively prevent liquid leakage when the bottle cap is tightened, thereby further improving the functionality and reliability of the bottle cap. In view of this, the above problems are studied in depth, and the case is generated. UTILITY MODEL CONTENT

[0005] In order to achieve the above purpose, the utility model is realized by the following technical scheme: a bottle cap film pressing device, comprising: a bottle cap conveyor, a raw material table, a processing support and a film pressing structure, the raw material table is installed on the side wall of the bottle cap conveyor, the processing support is installed on the bottle cap conveyor and the raw material table, the film pressing structure is installed on the raw material table and the processing support, the film pressing structure contains: a pair of raw material supports, two pairs of disc clamping jaws, a collection driving machine, a pair of vertical and horizontal screw modules, a pair of lifting adsorption shaft pipes, a pair of convex lifting shaft pipes, a pair of T-shaped air extraction pipes, a pair of air extraction pumps, a pair of lifting annular electromagnets, a pair of lifting annular magnets, a pair of current regulators, a pair of sealing annular rubber rings, a pair of adsorption and extrusion rubber rings and a hot melt sealing assembly.

[0006] A pair of said raw material supports are respectively installed on both sides of said raw material table, two pairs of said disc clamps are respectively inserted into a pair of said raw material supports through support, said collection drive end is connected to said disc clamp, a pair of said vertical and horizontal screw modules are installed on said processing support, a pair of said lifting adsorption shaft pipes are respectively installed on the moving end of a pair of said vertical and horizontal screw modules, a pair of said convex lifting shaft pipes are respectively movably inserted into the inner side of a pair of said lifting adsorption shaft pipes, a pair of said T-shaped air exhaust pipes are respectively inserted into a pair of said lifting adsorption shaft pipes, and a pair of said T-shaped air exhaust pipes are respectively movably inserted into the inner side of a pair of said convex lifting shaft pipes, a pair of said sealing ring rubber rings are respectively installed on the inner side of a pair of said convex lifting shaft pipes, a pair of said air pumps are respectively connected to a pair of said T-shaped air exhaust pipes, a pair of said lifting ring electromagnets are respectively installed on the inner side of a pair of said lifting limiting shaft pipes, a pair of said lifting ring magnets are respectively installed on a pair of said convex lifting shaft pipes, a pair of said current regulators are respectively installed on a pair of said lifting ring electromagnets, a pair of said adsorption extrusion rubber rings are respectively installed on a pair of said convex lifting shaft pipes, and said hot melt sealing assembly is installed on said processing support.

[0007] Preferably, said hot melt sealing assembly comprises a hot melt hydraulic push rod, a concave sleeved ring block, a hot melt metal cylindrical block, and an electric heating rod.

[0008] Said hot melt hydraulic push rod is installed on said processing support, said concave sleeved ring block is installed on the pushing end of said hot melt hydraulic push rod, said hot melt metal cylindrical block is installed on said concave sleeved ring block, and said electric heating rod is installed on said hot melt metal cylindrical block.

[0009] Preferably, a pair of said vertical and horizontal screw modules are respectively provided with a scanning camera.

[0010] Preferably, said bottle cap conveyor is provided with a counter.

[0011] Preferably, said processing support is provided with a cooling fan.

[0012] Preferably, said raw material table is provided with a plurality of auxiliary rollers. Beneficial effects

[0013] The utility model provides a bottle cap press membrane device. Have the following beneficial effect, this bottle cap press membrane device, system integrates bottle cap transportation, raw material collection, bottle label carrying and hot melt sealing etc. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a front view cross section schematic drawing of the bottle cap press membrane device.

[0015] Fig. 2 It is a top view cross section schematic drawing of the bottle cap press membrane device.

[0016] Fig. 3 It is a three -dimensional schematic drawing of the bottle cap press membrane device.

[0017] In the diagram: 1. Bottle cap conveyor; 2. Raw material platform; 3. Processing support; 4. Raw material support; 5. Disc gripper; 6. Collection drive motor; 7. Longitudinal and transverse lead screw module; 8. Lifting and adsorption shaft tube; 9. Convex lifting shaft tube; 10. T-shaped suction pipe; 11. Suction pump; 12. Lifting ring electromagnet; 13. Lifting ring magnet; 14. Current regulator; 15. Sealing ring rubber ring; 16. Adsorption and extrusion rubber ring; 17. Hot melt hydraulic push rod; 18. Concave set ring block; 19. Hot melt metal cylindrical block; 20. Electric heating rod. Detailed Implementation

[0018] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further. Example

[0020] like Figs. 1-3 As shown, the raw material platform 2 is installed on the side wall of the bottle cap conveyor 1, the processing bracket 3 is installed on the bottle cap conveyor 1 and the raw material platform 2, and the pressing structure is installed on the raw material platform 2 and the processing bracket 3. The pressing structure includes: a pair of raw material brackets 4, two pairs of disc grippers 5, a collection drive motor 6, a pair of longitudinal and transverse lead screw modules 7, a pair of lifting adsorption shaft tubes 8, a pair of convex lifting shaft tubes 9, a pair of T-shaped suction pipes 10, a pair of suction pumps 11, a pair of lifting circular electromagnets 12, a pair of lifting circular magnets 13, a pair of current regulators 14, a pair of sealing circular rubber rings 15, a pair of adsorption extrusion rubber rings 16, and a hot melt sealing assembly;

[0021] Specifically, one pair of said raw material supports 4 are respectively installed on both sides of said raw material table 2, two pairs of said disc clamps 5 are respectively supported and inserted into one pair of said raw material supports 4, the driving end of said collection drive machine 6 is connected to said disc clamps 5, one pair of said vertical and horizontal lead screw modules 7 are installed on said processing support 3, one pair of said lifting adsorption shaft pipes 8 are respectively installed on the moving end of one pair of said vertical and horizontal lead screw modules 7, one pair of said convex lifting shaft pipes 9 are respectively movably inserted into the inner side of one pair of said lifting adsorption shaft pipes 8, one pair of said T-shaped air exhaust pipes 10 are respectively inserted into one pair of said lifting adsorption shaft pipes 8, and one pair of said T-shaped air exhaust pipes 10 are respectively movably inserted into the inner side of one pair of said convex lifting shaft pipes 9, one pair of said sealing annular rubber rings 15 are respectively installed on the inner side of one pair of said convex lifting shaft pipes 9, one pair of said air pumps 11 are respectively connected to one pair of said T-shaped air exhaust pipes 10, one pair of said lifting annular electromagnets 12 are respectively installed on the inner side of one pair of said lifting limiting shaft pipes, one pair of said lifting annular magnets 13 are respectively installed on one pair of said convex lifting shaft pipes 9, one pair of said current regulators 14 are respectively installed on one pair of said lifting annular electromagnets 12, one pair of said adsorption extrusion rubber rings 16 are respectively installed on one pair of said convex lifting shaft pipes 9, and said hot melt sealing assembly is installed on said processing support 3.

[0022] It should be noted that, in the above, the bottle cap is stably horizontally transported by the bottle cap conveyor 1, the raw material roll and the collection roller are clamped and fixed by the two pairs of annular clamps on one pair of raw material supports 4 on the raw material table 2, the disc clamp 5 on the driving end of the collection drive machine 6 is driven to rotate stably, the collection roller is rotated to collect raw materials by the disc clamp 5, one pair of lifting adsorption shaft pipes 8 on the processing support 3 is driven to move vertically and horizontally by the vertical and horizontal lead screw module 7, the convex lifting shaft pipe 9 is lifted stably by the lifting annular electromagnet 12 on the lifting adsorption shaft pipe 8, the current direction of the lifting annular electromagnet 12 is changed by the current regulator 14, thereby changing the magnetic pole direction, so that the lifting annular magnet 13 is lifted or lowered, the convex lifting shaft pipe 9 is lifted along the T-shaped air exhaust pipe 10 by the lifting annular magnet 13, the air inside the T-shaped air exhaust pipe 10 is exhausted by the air pump 11, thereby generating negative pressure inside the convex lifting shaft pipe 9, the raw materials on the raw material table 2 are transported by the negative pressure, the convex lifting shaft pipe 9 is extruded to the raw materials on the raw material table 2, the bottle label is negatively adsorbed by the negative pressure, the bottle label is placed on the top of the bottle cap by the vertical and horizontal lead screw module 7, and the bottle cap is hot melt sealed by the hot melt sealing assembly.

[0023] As Figs. 1-3As shown, the hot melt sealing assembly comprises a hot melt hydraulic push rod 17, a concave sleeving ring block 18, a hot melt metal cylindrical block 19 and an electric heating rod 20.

[0024] Specifically, the hot melt hydraulic push rod 17 is installed on the processing support 3, the concave sleeving ring block 18 is installed on the pushing end of the hot melt hydraulic push rod 17, the hot melt metal cylindrical block 19 is installed on the concave sleeving ring block 18, and the electric heating rod 20 is installed on the hot melt metal cylindrical block 19.

[0025] It should be noted that, by the extension and retraction of the hot melt hydraulic push rod 17, the concave sleeving ring block 18 on the hot melt hydraulic push rod 17 is driven, the concave sleeving ring block 18 is sleeved on the top end of the bottle cap, the electric heating rod 20 heats the hot melt metal cylindrical block 19, and the hot melt metal cylindrical block 19 at high temperature performs hot melt sealing on the bottle label on the bottle cap.

[0026] As a preferred scheme, further, a pair of the vertical and horizontal type lead screw modules 7 are respectively provided with scanning cameras.

[0027] As a preferred scheme, further, the bottle cap conveyor 1 is provided with a counter.

[0028] As a preferred scheme, further, the processing support 3 is provided with a cooling fan.

[0029] As a preferred scheme, further, the raw material table 2 is provided with a plurality of auxiliary rollers.

[0030] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A bottle cap film pressing device, comprising: The bottle cap conveyor, the raw material table, the processing support and the film pressing structure are characterized in that the film pressing structure comprises a pair of raw material supports, two pairs of disc clamps, a collection driving machine, a pair of vertical and horizontal screw modules, a pair of lifting adsorption shaft pipes, a pair of convex lifting shaft pipes, a pair of T-shaped air exhaust pipes, a pair of air exhaust pumps, a pair of lifting ring electromagnets, a pair of lifting ring magnets, a pair of current regulators, a pair of sealing ring rubber rings and a hot melt sealing assembly. The two pairs of disc clamps are respectively supported and inserted into the pair of raw material supports, the collection driving machine is connected to the disc clamps, the pair of vertical and horizontal screw modules are installed on the processing support, the pair of lifting adsorption shaft pipes are respectively installed on the moving ends of the pair of vertical and horizontal screw modules, the pair of convex lifting shaft pipes are respectively movably inserted into the pair of lifting adsorption shaft pipes, the pair of T-shaped air exhaust pipes are respectively inserted into the pair of lifting adsorption shaft pipes and movably inserted into the pair of convex lifting shaft pipes, the pair of sealing ring rubber rings are respectively installed on the pair of convex lifting shaft pipes, the pair of air exhaust pumps are respectively connected to the pair of T-shaped air exhaust pipes, the pair of lifting ring electromagnets are respectively installed on the pair of lifting limiting shaft pipes, the pair of lifting ring magnets are respectively installed on the pair of convex lifting shaft pipes, the pair of current regulators are respectively installed on the pair of lifting ring electromagnets, the pair of adsorption and extrusion rubber rings are respectively installed on the pair of convex lifting shaft pipes, and the hot melt sealing assembly is installed on the processing support.

2. The bottle cap film pressing device according to claim 1, wherein The hot melt sealing assembly comprises a hot melt hydraulic push rod, a concave sleeving ring block, a hot melt metal cylindrical block and an electric heating rod. The hot melt hydraulic push rod is installed on the processing support, the concave sleeving ring block is installed on the pushing end of the hot melt hydraulic push rod, the hot melt metal cylindrical block is installed on the concave sleeving ring block, and the electric heating rod is installed on the hot melt metal cylindrical block.

3. The bottle cap film pressing device according to claim 2, wherein The pair of vertical and horizontal screw modules are respectively provided with scanning cameras.

4. The bottle cap film pressing device according to claim 3, wherein The bottle cap conveyor is provided with a counter.

5. The bottle cap film pressing device according to claim 4, wherein The processing support is provided with a cooling fan.

6. The bottle cap film pressing device according to claim 5, wherein The raw material table is provided with a plurality of auxiliary rollers.