Automatic processing production line for turnover boxes
The automated production line for turnover boxes enables automatic disassembly, opening, and film bag application of turnover boxes, solving the problems of low efficiency and safety hazards in traditional turnover box processing, and improving the efficiency and flexibility of automated processing.
Patent Information
- Application Number
- CN202520758987.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-22
AI Technical Summary
Traditional turnover boxes have low processing efficiency and low automation, pose safety hazards, and have an unstable production rhythm. Manual operation can easily lead to safety accidents.
Design an automated production line for handling turnover boxes, including devices for depalletizing, opening, making film bags, unfolding and lining film bags, and bonding. The turnover boxes are transported by a conveyor to achieve automated processing.
It improves the efficiency of automated handling of turnover boxes, reduces safety hazards, adapts to different production rhythms, and meets the needs of large-scale production.
Smart Images

Figure CN223949500U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of turnover box automation processing production line, belong to logistics transport equipment field. BACKGROUND
[0002] With the high-speed development of modern manufacturing and logistics industry, turnover box is widely used in chemical industry, electronics, pharmaceutical, food and other fields as the core carrier of material storage and transportation. The turnover box involved in the present application is made of metal material, including a bottom plate and four side wall plates. When the turnover box is in a stacked state, the four side wall plates are folded and placed in sequence. When the turnover box is in an open state, the four side wall plates are overlapped in sequence, and the adjacent side wall plates are connected and fixed by a lock catch. The processing and operation of traditional turnover boxes are mainly completed by manual work. The workers need to assist with a forklift to separate the stacked empty turnover boxes into individual empty boxes and arrange them neatly. Then the workers manually unfold the four folded wall plates of the turnover box and lock the lock catch to realize the opening of the turnover box. After that, the workers manually unfold, arrange and line the pre-made film bag inside the turnover box to prevent direct contact between the material and the box wall. In the prior art, there are devices for making and unfolding the film bag, which are only applied to small paper boxes. Since the film bag cannot be tightly attached to the inner wall of the box, and the manual opening process is not compatible with the mechanical bag-making and lining process, it is easy to cause disorder in the production rhythm, and the film bag in the turnover box is manually lined and attached. The processing and operation of traditional turnover boxes have low processing efficiency, low automation degree and high labor intensity. Moreover, since the box body is made of metal material, it is easy to cause safety accidents such as wall plate collapse and lock catch pinching during manual opening by workers, which poses a great safety hazard. At the same time, in the large-scale production scene, manual operation is easy to cause unstable production rhythm due to fatigue, which affects large-scale production. SUMMARY
[0003] The utility model is to solve the above problem, and further provides a kind of turnover box automation processing production line.
[0004] The utility model employs the following technical solutions to solve the above technical problems:
[0005] A kind of turnover box automation processing production line, including turnover box unstacking device, turnover box opening device, film bag making device, film bag unfolding lining device, film bag lining device and turnover box delivery device, the bottom of the turnover box unstacking device, turnover box opening device, film bag making device, film bag unfolding lining device, film bag lining device and turnover box delivery device is set conveyor along the same height, and turnover box is conveyed by conveyor, the turnover box unstacking device, turnover box opening device, film bag making device, film bag unfolding lining device, film bag lining device and turnover box delivery device are sequentially arranged along the movement direction of turnover box.
[0006] Further, the conveying machine of the turnover box unstacking device is an unstacking conveying machine, and the turnover box unstacking device further comprises a turnover box storage bin, and a gap is left between the turnover box storage bin and the unstacking conveying machine, the gap height is greater than the longitudinal height of one folded turnover box and less than the longitudinal height of two folded turnover boxes.
[0007] Further, the turnover box opening device, the film bag unfolding and lining device and the film bag attaching device are all provided with positioning mechanisms, the positioning mechanism comprises four cylinders and four positioning forks, the output end of each cylinder is fixedly connected with a corresponding positioning fork, and the four cylinders are moved along the horizontal direction to drive the four positioning forks to be positioned in the clamping of the four corners of the turnover box.
[0008] Further, the turnover box opening device comprises first and second opening mechanisms which are identical in structure and oppositely arranged, the first opening mechanism comprises a translation mechanism, a frame, a first standing mechanism and two second standing mechanisms, the output end of the translation mechanism is connected with the frame, the frame is in a U-shaped structure, the first standing mechanism is arranged at the middle position of the frame, and the second standing mechanisms are symmetrically arranged at the two ends of the frame, the first and second standing mechanisms are used for achieving the standing of the side wall plates and the opening and locking of the locking buckles between adjacent side wall plates, a sensor is arranged on the frame, and the first and second standing mechanisms are connected with the sensor.
[0009] Further, the first standing mechanism comprises a first suction disc, a first driving arm, a first rack and a first driving device, one end of the first driving device is hingedly connected with the middle part of the first driving arm, the other end of the first driving device is hingedly connected with one end of the first rack, the other end of the first rack is hingedly connected with the bottom end of the first driving arm, and the first suction disc is arranged at the upper end of the first driving arm.
[0010] Further, the second standing mechanism comprises a locking buckle opening and closing mechanism, a second suction disc, a second driving arm, a second rack and a second driving device, one end of the second driving device is hingedly connected with the middle part of the second driving arm, the other end of the second driving device is hingedly connected with one end of the second rack, the other end of the second rack is hingedly connected with the bottom end of the second driving arm, the locking buckle opening and closing mechanism is arranged at the top of the second driving arm, and the second suction disc is arranged on the second driving arm and located below the locking buckle opening and closing mechanism.
[0011] Further, the locking buckle opening and closing mechanism comprises a swing mechanism and a shift fork, the front end of the swing mechanism is connected with the shift fork, the swing mechanism is driven by a motor, and the shift fork is connected with a sensor.
[0012] Furthermore, the film bag bonding device includes a blower, an inflation nozzle, a lifting sealing plate, and a drainage hole. The lifting sealing plate is provided with a through hole. The blower is provided on the top surface of the lifting sealing plate, and the inflation nozzle is provided on the bottom surface. The inflation nozzle is connected to the blower through the through hole. The blower is connected to the ground through a frame. The lifting sealing plate is connected to the frame through a lifting mechanism. The lifting sealing plate is provided with a drainage hole. A turnover box for preliminary film lining is provided below the lifting sealing plate.
[0013] Furthermore, the inflation nozzle is a Venturi nozzle, which includes an inlet pipe, a throat, and an outlet pipe, and the blower is connected to the inlet pipe of the Venturi nozzle.
[0014] Furthermore, the ratio of the diameter of the inlet pipe to the diameter of the throat is 3:1 to 5:1, the contraction angle from the inlet pipe to the throat is 19° to 23°, and the diffusion angle from the throat to the outlet pipe is 7° to 12°.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] This invention utilizes a conveyor to sequentially transport turnover boxes to a turnover box destacking device, a turnover box opening device, a film bag making device, a film bag unfolding and lining device, a film bag bonding device, and a turnover box delivery device. This completes a series of automated processes, including receiving, automatically disassembling, opening, and lining the inner walls of the turnover boxes with film bags, from stacked folded turnover boxes. The turnover box opening device can stably and smoothly realize the erection, arrangement, and locking / unlocking operations of the foldable wall panels of the turnover boxes, avoiding safety accidents such as wall panels tipping over and injuring people or locks trapping people during the opening process. This greatly reduces the occurrence of accidents and solves safety hazards. At the same time, by adjusting the conveyor speed, the processing efficiency of the turnover boxes can be flexibly adjusted to adapt to different production rhythms and meet the needs of large-scale production at different production rhythms. This greatly improves the flexibility and efficiency of automated turnover box processing. Attached Figure Description
[0017] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0018] Figure 1 This is a front view of the automated production line for handling tote boxes.
[0019] Figure 2 A top view of the automated production line for handling tote boxes;
[0020] Figure 3 This is a three-dimensional structural diagram of an automated production line for handling turnover boxes.
[0021] Figure 4 Fig. 1 is a perspective view of a pallet unstacking device in a pallet automatic processing production line;
[0022] Figure 5 Fig. 2 is a front view of the pallet unstacking device;
[0023] Figure 6 Fig. 3 is a side view of the pallet unstacking device;
[0024] Figure 7 Fig. 4 is a structural schematic view of a first driving device in the pallet unstacking device;
[0025] Figure 8 Fig. 5 is a structural schematic view of a second driving device in the pallet unstacking device;
[0026] Figure 9 Fig. 6 is a perspective view of a film bag attaching device in the pallet automatic processing production line;
[0027] Figure 10 Fig. 7 is a front view of the film bag attaching device;
[0028] Figure 11 Fig. 8 is a side view of the film bag attaching device;
[0029] Figure 12 Fig. 9 is a structural schematic view of an air injection nozzle in the film bag attaching device;
[0030] In the drawings:
[0031] 1, pallet unstacking device; 1-1, pallet storage; 1-2, unstacking conveyor;
[0032] 2, pallet unstacking device; 2-1, translation mechanism; 2-2, frame; 2-3, unstacking conveyor; 2-4, first driving device; 2-5, positioning fork; 2-6, first standing mechanism; 2-7, second standing mechanism; 2-8, second driving device; 2-9, second suction cup; 2-10, second active arm; 2-11, second rack; 2-12, mounting platform; 2-13, first suction cup; 2-14, first active arm; 2-15, first rack; 2-16, lock opening and closing mechanism; 2-17, air cylinder;
[0033] 3, film bag making device;
[0034] 4, film bag unfolding and lining device; 4-1, lining conveyor;
[0035] 5, film bag attaching device; 5-1, air blower; 5-2, inflation nozzle; 5-3, lifting sealing plate; 5-4, drainage hole; 5-5, lifting mechanism; 5-6, attaching conveyor; 5-7, throat; 5-8, outlet pipeline; 5-9, drainage hole cover plate; 5-10, air blower support; 5-11, inlet pipeline;
[0036] 6, turnover box external sending device; 6-1, external sending conveyor;
[0037] 7, turnover box. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0039] In the description of the present application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0040] Referring to the drawings Figures 1-12The utility model discloses a kind of automatic handling production lines of turnover box, including turnover box unstacking device 1, turnover box opening device 2, film bag making device 3, film bag unfolding lining device 4, film bag adhering device 5 and turnover box delivery device 6, the bottom of the turnover box unstacking device 1, turnover box opening device 2, film bag making device 3, film bag unfolding lining device 4, film bag adhering device 5 and turnover box delivery device 6 is arranged conveyor along the same height, turnover box 7 is conveyed by conveyor, the turnover box unstacking device 1, turnover box opening device 2, film bag making device 3, film bag unfolding lining device 4, film bag adhering device 5 and turnover box delivery device 6 are sequentially arranged along the movement direction of turnover box 7.Specifically, the conveyor of the turnover box opening device 2 is opening conveyor 2-3, the conveyor of the film bag unfolding lining device 4 is lining conveyor 4-1, and the conveyor of the film bag adhering device 5 is adhering conveyor 5-6.By film bag making device 3, the whole roll film is conveyed to the heat sealing cutting mechanism after being processed by the deviation rectifying mechanism and the fixed-length metering mechanism to continue heat sealing and cutting to form a film bag suitable for the size of the turnover box, the film bag is pulled open by the sucking disc of the film bag unfolding lining device 4, then the film bag at the mouth of the film bag is folded and clamped by the film pulling mechanical hand, after that, the film bag unfolding lining device 4 pulls the film bag above the turnover box, the turnover box is lifted by the elevator, the film bag is lined in the turnover box, then the film bag is released by the film pulling mechanical hand, the turnover box is lowered by the elevator to complete the unfolding and lining operation of the film bag, and the turnover box is forked and transported to the actual use place by the forklift according to the use condition by the turnover box delivery device 6, or the processed turnover box is conveyed to the automated production line requiring turnover boxes by the conveying line or the automatic guided vehicle.The film bag making device 3, the deviation rectifying mechanism, the fixed-length metering mechanism, the heat sealing cutting mechanism, the film bag unfolding lining device 4, the film pulling mechanical hand, the elevator and the turnover box delivery device 6 are all prior art, and will not be described here.
[0041] The utility model discloses a kind of automatic handling production lines of turnover box, including turnover box unstacking device 1, turnover box opening device 2, film bag making device 3, film bag unfolding lining device 4, film bag adhering device 5 and turnover box delivery device 6, the bottom of the turnover box unstacking device 1, turnover box opening device 2, film bag making device 3, film bag unfolding lining device 4, film bag adhering device 5 and turnover box delivery device 6 is arranged conveyor along the same height, turnover box 7 is conveyed by conveyor, the turnover box unstacking device 1, turnover box opening device 2, film bag making device 3, film bag unfolding lining device 4, film bag adhering device 5 and turnover box delivery device 6 are sequentially arranged along the movement direction of turnover box 7.Specifically, the conveyor of the turnover box opening device 2 is opening conveyor 2-3, the conveyor of the film bag unfolding lining device 4 is lining conveyor 4-1, and the conveyor of the film bag adhering device 5 is adhering conveyor 5-6.By film bag making device 3, the whole roll film is conveyed to the heat sealing cutting mechanism after being processed by the deviation rectifying mechanism and the fixed-length metering mechanism to continue heat sealing and cutting to form a film bag suitable for the size of the turnover box, the film bag is pulled open by the sucking disc of the film bag unfolding lining device 4, then the film bag at the mouth of the film bag is folded and clamped by the film pulling mechanical hand, after that, the film bag unfolding lining device 4 pulls the film bag above the turnover box, the turnover box is lifted by the elevator, the film bag is lined in the turnover box, then the film bag is released by the film pulling mechanical hand, the turnover box is lowered by the elevator to complete the unfolding and lining operation of the film bag, and the turnover box is forked and transported to the actual use place by the forklift according to the use condition by the turnover box delivery device 6, or the processed turnover box is conveyed to the automated production line requiring turnover boxes by the conveying line or the automatic guided vehicle.The film bag making device 3, the deviation rectifying mechanism, the fixed-length metering mechanism, the heat sealing cutting mechanism, the film bag unfolding lining device 4, the film pulling mechanical hand, the elevator and the turnover box delivery device 6 are all prior art, and will not be described here.
[0042] The conveying machine of the turnover box unstacking device 1 is an unstacking conveying machine 1-2, and the turnover box unstacking device 1 further comprises a turnover box storage 1-1, and a gap is left between the turnover box storage 1-1 and the unstacking conveying machine 1-2, and the gap height is greater than the longitudinal height of one folded turnover box 7 and less than the longitudinal height of two folded turnover boxes 7. By limiting the gap height between the turnover box storage 1-1 and the unstacking conveying machine 1-2 to be less than the longitudinal height of two folded turnover boxes 7, only one turnover box 7 can be conveyed from the gap to the turnover box opening device 2 when the unstacking conveying machine 1-2 is conveying, thereby realizing automatic splitting of the turnover boxes 7 from the whole stack of folded state into single turnover boxes 7.
[0043] The turnover box opening device 2, the film bag unfolding and lining device 4 and the film bag attaching device 5 are all provided with positioning mechanisms, and the positioning mechanisms comprise four cylinders 2-17 and four positioning forks 2-5. The output end of each cylinder 2-17 is fixedly connected with a corresponding positioning fork 2-5, and the four cylinders 2-17 are moved in the horizontal direction to drive the four positioning forks 2-5 to be positioned by clamping the four corners of the turnover box 7. Specifically, the cylinder 2-17 is fixedly connected to the supporting leg, and the positioning fork 2-5 is moved horizontally above the conveying machine under the pushing of the cylinder 2-17. When the turnover box 7 is conveyed to the designated station by the conveying machine, the sensor sends a cylinder 2-17 action signal, the output ends of the four cylinders 2-17 are synchronously extended horizontally, the four positioning forks 2-5 are pushed out horizontally above the conveying machine, the turnover box 7 is fixed at the predetermined position, and the subsequent operation is facilitated.
[0044] The turnover box opening device 2 comprises a first opening mechanism and a second opening mechanism which are structurally identical and oppositely arranged. The first opening mechanism comprises a translation mechanism 2-1, a frame 2-2, a first standing mechanism 2-6 and two second standing mechanisms 2-7. The output end of the translation mechanism 2-1 is connected with the frame 2-2. The frame 2-2 is in a U-shaped structure. The first standing mechanism 2-6 is arranged at the middle position of the frame 2-2. The second standing mechanisms 2-7 are symmetrically arranged at both ends of the frame 2-2. The first standing mechanism 2-6 and the second standing mechanisms 2-7 realize the standing of the side wall plates and the opening and locking of the locking buckles between adjacent side wall plates. Sensors are arranged on the frame 2-2. The first standing mechanism 2-6 and the second standing mechanisms 2-7 are connected with the sensors. The frame 2-2 is driven by the translation mechanism 2-1 to move in the horizontal direction. The frame 2-2 drives the first standing mechanism 2-6 and the second standing mechanisms 2-7 to move to the preset positions on the side of the turnover box 7. Sensors are arranged on the frame 2-2. The sensors can sense the stacking state of the side wall plates of the turnover box 7 according to signals. The first standing mechanism 2-6 and the second standing mechanisms 2-7 are connected with the sensors. The actions of the first standing mechanism 2-6 and the second standing mechanisms 2-7 are controlled by the sensors. The sensors are not limited to travel switches, limit switches, photoelectric switches, proximity switches, ultrasonic sensors, laser sensors, vision sensors and cameras, etc. Specifically, the translation mechanism 2-1 comprises a mounting platform 2-12, a guide mechanism and a power device. The output end of the power device is connected with the frame 2-2. The frame 2-2 is connected with the mounting platform through the guide mechanism. The power device drives the guide mechanism to move. The guide mechanism drives the frame 2-2 to approach or move away from the turnover box 7. The guide mechanism provides accurate guidance for the movement of the frame 2-2. The mounting platform 2-12 mainly plays a supporting role. Preferably, the power device is a pneumatic cylinder or a hydraulic cylinder. The power device is selected according to actual needs, so as to ensure that the translation mechanism 2-1 can efficiently and accurately complete the opening operation, thereby meeting the application requirements in different scenes. The guide mechanism comprises a sliding block and a sliding rail. The sliding rail is arranged on the mounting platform 2-12. The sliding block is slidingly connected with the sliding rail. The top of the sliding block is connected with the frame 2-2. The power device drives the frame 2-2 to act. The frame 2-2 moves along the track of the sliding rail, so as to realize the approach or movement away of the frame 2-2 from the turnover box 7.
[0045] The first erecting mechanism 2-6 comprises a first suction cup 2-13, a first active arm 2-14, a first frame 2-15 and a first driving device 2-4, one end of the first driving device 2-4 is hinged to the middle of the first active arm 2-14, the other end of the first driving device 2-4 is hinged to one end of the first frame 2-15, the other end of the first frame 2-15 is hinged to the bottom end of the first active arm 2-14, and the upper end of the first active arm 2-14 is provided with the first suction cup 2-13. The first driving device 2-4 drives the first active arm 2-14 to overturn along the first frame 2-15, and after the first suction cup 2-13 is adsorbed to the surface of the corresponding side wall plate, the first driving device 2-4 drives the first active arm 2-14 to retract, so as to erect the side wall plate.
[0046] The second erecting mechanism 2-7 comprises a lock opening and closing mechanism 2-16, a second suction cup 2-9, a second active arm 2-10, a second frame 2-11 and a second driving device 2-8, one end of the second driving device 2-8 is hinged to the middle of the second active arm 2-10, the other end of the second driving device 2-8 is hinged to one end of the second frame 2-11, the other end of the second frame 2-11 is hinged to the bottom end of the second active arm 2-10, the lock opening and closing mechanism 2-16 is arranged at the top of the second active arm 2-10, and the second suction cup 2-9 is arranged on the second active arm 2-10 and below the lock opening and closing mechanism 2-16. The second erecting mechanism 2-7 erects the side wall plate in the same way as the first erecting mechanism 2-6, when the second suction cup 2-9 is adsorbed to the surface of the corresponding side wall plate, the lock opening and closing mechanism 2-16 opens the lock on the side wall plate, and when all the four side wall plates are erected, the lock opening and closing mechanism 2-16 locks the lock between the side wall plates. Preferably, the first suction cup 2-13 and the second suction cup 2-9 adopt electromagnetic suction cups or vacuum suction cups, and different suction cups can be selected according to the material of the toter box 7, so as to achieve the best opening box effect.
[0047] The lock opening and closing mechanism 2-16 comprises a swing mechanism and a shift fork, the front end of the swing mechanism is connected with the shift fork, the swing mechanism is driven by a motor, and the shift fork is connected with a sensor. When the second erecting mechanism 2-7 is adsorbed to the side wall plate, the motor drives the swing mechanism to act, the swing mechanism drives the shift fork to move in the direction of making the lock stand up, and the sensor on the shift fork detects that the lock has been opened after reaching the specified position. When the lock needs to be closed, the swing mechanism drives the shift fork to move in the direction of closing the lock, and the sensor on the shift fork detects that the lock has been closed after the shift fork moves to the specified position.
[0048] The film bag fitting device 5 comprises a blower 5-1, an inflation nozzle 5-2, a lifting sealing plate 5-3 and a drainage hole 5-4, the lifting sealing plate 5-3 is provided with a through hole, the top surface of the lifting sealing plate 5-3 is provided with the blower 5-1, the bottom surface is provided with the inflation nozzle 5-2, the inflation nozzle 5-2 is connected with the blower 5-1 through the through hole, the blower 5-1 is used for providing airflow, the inflation nozzle 5-2 is used for guiding the airflow into the turnover box 7 of the preliminary lining film, the blower 5-1 is connected with the ground through a blower support 5-10, the lifting sealing plate 5-3 is connected with the blower support 5-10 through a lifting mechanism 5-5, the blower support 5-10 serves as a support structure of the equipment, thereby ensuring the stability of the equipment, the lifting mechanism 5-5 can drive the lifting sealing plate 5-3 to realize lifting, when the lifting sealing plate 5-3 is lowered, the lower surface of the lifting sealing plate 5-3 presses the lining film to the box opening of the turnover box 7, thereby realizing the pressing of the lining film and the turnover box, and forming a closed cavity between the lifting sealing plate 5-3 and the lining film, the lifting sealing plate 5-3 is provided with the drainage hole 5-4, the drainage hole 5-4 is used for draining the surrounding air according to Bernoulli's principle when the inflation nozzle 5-2 is in action, thereby accelerating the inflation process of the bag film, and the turnover box 7 of the preliminary lining film is arranged below the lifting sealing plate 5-3.
[0049] The inflation nozzle 5-2 adopts a Venturi nozzle, the Venturi nozzle comprises an inlet pipe 5-11, a throat 5-7 and an outlet pipe 5-8, and the blower 5-1 is connected with the inlet pipe 5-11 of the Venturi nozzle. The airflow generated by the blower 5-1 passes through the throat 5-7 and is finally discharged into the lining film through the outlet pipe 5-8, and by selecting the Venturi nozzle, the flow rate and pressure distribution of the airflow can be effectively controlled, thereby realizing a more efficient lining film fitting effect.
[0050] The ratio of the diameter of the inlet pipe 5-11 to the diameter of the throat 5-7 is 3:1-5:1, the contraction angle of the inlet pipe 5-11 to the throat 5-7 is 19°-23°, and the diffusion section angle of the throat 5-7 to the outlet pipe 5-8 is 7°-12°. The ratio of the diameter of the inlet pipe 5-11 to the diameter of the throat 5-7 is 3:1-5:1, preferably 4:1, which ensures that the airflow is sufficiently contracted before entering the throat 5-7, thereby generating a significant negative pressure effect in the throat 5-7, the contraction angle of the inlet pipe 5-11 to the throat 5-7 is 19°-23°, thereby ensuring the contraction speed and uniformity of the airflow from the inlet pipe 5-11 to the throat 5-7, and the diffusion section angle of the throat 5-7 to the outlet pipe 5-8 is 7°-12°, preferably 10°, thereby ensuring the diffusion speed and uniformity of the airflow from the throat 5-7 to the outlet pipe 5-8, and by adopting the Venturi nozzle, the inflation rate is 5 times faster than that of an ordinary nozzle, thereby achieving the effects of energy saving and high efficiency.
[0051] The utility model discloses a kind of turnover box automation processing production lines, and specific working steps are as follows: user uses fork truck to put the whole stack folding state's turnover box 7 into turnover box unstacking device 1, starts unstacking conveyor 1-2, the lowermost turnover box 7 in turnover box unstacking device 1 moves to turnover box opening device 2 with unstacking conveyor 1-2 and opens box to folding state's turnover box 7, after opening box is completed, the turnover box 7 moves to film bag making device 3 and film bag unfolding lining device 4 below with opening conveyor 2-3, film bag making device 3 is made corresponding size film bag according to the size of turnover box 7, film bag unfolds, and film bag unfolding lining device 4's elevator lifts the turnover box 7 to film bag into turnover box 7, film bag unfolds and lining device 4 releases film bag and lowers the turnover box 7 to lining conveyor 4-1, and the turnover box 7 moves to film bag adhering device 5 with lining conveyor 4-1, and film bag adhering device 5 is adhered to the inner wall in turnover box 7 by film bag, after adhering is completed, the turnover box 7 moves to turnover box outer sending device 6 with adhering conveyor 5-6, and is transferred to other working procedure by outer sending conveyor 6-1, and then the opening of turnover box 7 and lining film bag are completed.
[0052] The working steps of the turnover box opening device 2 in the utility model are as follows:
[0053] When unstacking conveyor 1-2 transports folding state's turnover box 7 to turnover box opening device 2, first opening mechanism and second opening mechanism move to the side of the preset position of turnover box 7 through corresponding translation mechanism 2-1, and the sensor on frame 2-2 senses the stacking state of the side wall plate of turnover box 7 according to signal, and first opening mechanism and second opening mechanism sequentially stand up the corresponding side wall plate through first standing mechanism 2-6 and second standing mechanism 2-7, and lock the lock between the adjacent two side wall plates through lock opening and closing mechanism 2-16, to complete the opening process.
[0054] The working steps of lining film adhering device in the utility model are as follows:
[0055] When lining conveyor 4-1 transports the turnover box 7 with preliminary lining film to lining film adhering device, positioning mechanism fixes the turnover box 7 with preliminary lining film, and lifting sealing plate 5-3 is lowered until the lower surface of lifting sealing plate 5-3 is tightly sealed with the box opening of the turnover box 7 with preliminary lining film, drainage hole 5-4 on lifting sealing plate 5-3 is opened, air blower 5-1 is started, and under the driving of negative pressure generated by inflation nozzle, air is quickly drained into lining film, to realize the preliminary rapid inflation of lining film, then drainage hole is closed, and air blower 5-1 continuously blows, until the lining film in the turnover box 7 with preliminary lining film is adhered to the inner wall of turnover box 7, air blower 5-1 is closed, lifting sealing plate 5-3 is lifted, and the turnover box 7 with completed lining film is obtained.
[0056] Obviously, the above disclosed embodiments of the utility model are only used for helping the utility model to be described. The embodiments do not describe all the details, and also do not limit the utility model to be the specific implementation mode. According to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. Here, it is not necessary and impossible to exhaust all the implementation modes.
Claims
1. A totes automated handling production line characterized by: The application relates to a turnover box unpacking device (1), a turnover box opening device (2), a film bag making device (3), a film bag unfolding and lining device (4), a film bag adhering device (5) and a turnover box delivery device (6), wherein conveyors are arranged at the same height at the bottom of the turnover box unpacking device (1), the turnover box opening device (2), the film bag making device (3), the film bag unfolding and lining device (4), the film bag adhering device (5) and the turnover box delivery device (6), the turnover boxes (7) are conveyed through the conveyors, and the turnover box unpacking device (1), the turnover box opening device (2), the film bag making device (3), the film bag unfolding and lining device (4), the film bag adhering device (5) and the turnover box delivery device (6) are arranged in sequence along the moving direction of the turnover boxes (7).
2. The automated pallet processing line of claim 1, wherein: The conveyor of the turnover box unpacking device (1) is an unpacking conveyor (1-2), the turnover box unpacking device (1) further comprises a turnover box storage bin (1-1), a gap is left between the turnover box storage bin (1-1) and the unpacking conveyor (1-2), the height of the gap is greater than the longitudinal height of one folded turnover box (7) and less than the longitudinal height of two folded turnover boxes (7).
3. The automated pallet processing line of claim 1, wherein: The turnover box opening device (2), the film bag unfolding and lining device (4) and the film bag adhering device (5) are all provided with positioning mechanisms, the positioning mechanism comprises four air cylinders (2-17) and four positioning forks (2-5), the output end of each air cylinder (2-17) is fixedly connected with a corresponding positioning fork (2-5), the four air cylinders (2-17) are moved along the horizontal direction, and the four positioning forks (2-5) are positioned and clamped with the four corners of the turnover box (7).
4. The automated toting production line of claim 1, wherein: The turnover box opening device (2) comprises first and second opening mechanisms which are arranged oppositely and have the same structure, the first opening mechanism comprises a translation mechanism (2-1), a frame (2-2), a first standing mechanism (2-6) and two second standing mechanisms (2-7), the output end of the translation mechanism (2-1) is connected with the frame (2-2), the frame (2-2) is in a U-shaped structure, the first standing mechanism (2-6) is arranged at the middle position of the frame (2-2), the second standing mechanisms (2-7) are symmetrically arranged at the two ends of the frame (2-2), the first and second standing mechanisms (2-6) and (2-7) are used for standing the side wall plates and opening and locking the buckles between the adjacent side wall plates, a sensor is arranged on the frame (2-2), and the first and second standing mechanisms (2-6) and (2-7) are connected with the sensor.
5. The automated processing line for totes according to claim 4, characterized in that: The first standing mechanism (2-6) comprises a first suction disc (2-13), a first driving arm (2-14), a first rack (2-15) and a first driving device (2-4), one end of the first driving device (2-4) is hingedly connected with the middle part of the first driving arm (2-14), the other end of the first driving device (2-4) is hingedly connected with one end of the first rack (2-15), the other end of the first rack (2-15) is hingedly connected with the bottom end of the first driving arm (2-14), and the upper end of the first driving arm (2-14) is provided with the first suction disc (2-13).
6. The automated toter processing line of claim 4, wherein: The second erecting mechanism (2-7) comprises a lock opening and closing mechanism (2-16), a second suction cup (2-9), a second driving arm (2-10), a second frame (2-11) and a second driving device (2-8), one end of the second driving device (2-8) is hinged to the middle part of the second driving arm (2-10), the other end of the second driving device (2-8) is hinged to one end of the second frame (2-11), the other end of the second frame (2-11) is hinged to the bottom end of the second driving arm (2-10), the lock opening and closing mechanism (2-16) is arranged on the top of the second driving arm (2-10), and the second suction cup (2-9) is arranged on the second driving arm (2-10) and below the lock opening and closing mechanism (2-16).
7. The automated toter processing line of claim 6, wherein: The lock opening and closing mechanism (2-16) comprises a swing mechanism and a shift fork, the front end of the swing mechanism is connected with the shift fork, the swing mechanism is driven by a motor, and the shift fork is connected with a sensor.
8. The automated toting production line of claim 1, wherein: The film bag fitting device (5) comprises a blower (5-1), an inflation nozzle (5-2), a lifting sealing plate (5-3) and a drainage hole (5-4), the lifting sealing plate (5-3) is provided with a through hole, the top surface of the lifting sealing plate (5-3) is provided with the blower (5-1), and the bottom surface of the lifting sealing plate (5-3) is provided with the inflation nozzle (5-2); the inflation nozzle (5-2) is connected with the blower (5-1) through the through hole; the blower (5-1) is connected with the ground through a frame (5-10); the lifting sealing plate (5-3) is connected with the frame (5-10) through a lifting mechanism (5-5); the lifting sealing plate (5-3) is provided with the drainage hole (5-4); and a turnover box (7) of a preliminary lining film is arranged below the lifting sealing plate (5-3).
9. The automated processing line for totes according to claim 8, characterized in that: The inflation nozzle (5-2) is a Venturi nozzle, and the Venturi nozzle comprises an inlet pipe (5-11), a throat (5-7) and an outlet pipe (5-8); and the blower (5-1) is connected with the inlet pipe (5-11) of the Venturi nozzle.
10. The automated processing line for totes according to claim 9, characterized in that: The ratio of the diameter of the inlet pipe (5-11) to the diameter of the throat (5-7) is 3:1-5:1, the contraction angle of the inlet pipe (5-11) to the throat (5-7) is 19°-23°, and the diffusion section angle of the throat (5-7) to the outlet pipe (5-8) is 7°-12°.