Intelligent anti-blocking and anti-breaking coal bunker

Abstract

The utility model provides an intelligent coal bunker capable of preventing bunker breakage from being blocked. The intelligent coal bunker comprises a coal bunker body. The utility model provides an intelligent coal bunker capable of preventing bunker breakage from being blocked. A rapid loading gate is started through a coal bunker body, a rolling dewatering screen, a first upward belt conveyor, a second upward belt conveyor, a first mining flame-proof camera, an automatic oiling machine body, an iron remover, an industrial personal computer, a displayer, an automatic oiling machine controller, a second mining flame-proof camera, a mining radar full bunker protection device and a downward belt conveyor. The coal feeder, the flow sensor, the mining intrinsic safety type console and the mining explosion-proof and intrinsic safety type control box are matched with one another, intelligent monitoring replaces manual work, the cleaning and bin blockage dredging robot is used for replacing manual bin cleaning, when coal water appears, the rolling dewatering screen is started for dewatering, and when coal water does not exist, the conveyor walks on the other conveyor, energy is saved, efficiency is high, and the working efficiency is high. Manual operation and monitoring are replaced, unattended operation is achieved, and safe and independent operation of the coal bunker is truly achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of coal bunker, especially to a coal bunker with intelligent anti-blocking and anti-bursting functions. BACKGROUND

[0002] A coal bunker is a warehouse or container for storing coal and plays an important role in the production, transportation and processing of coal.

[0003] A coal bunker is used for transferring coal and has an input port and an output port to ensure safe operation and is the most important part of the production, transportation and storage of coal.

[0004] In coal production, a coal bunker is needed for buffer storage. When there is a phenomenon of hardening, wall hanging or even blocking in the coal bunker, it will seriously affect the use efficiency of the raw coal silo. The main reason is that the moisture generated during the coal mining process will enter the coal bunker with the raw coal. The coal bunker is prone to arching and blocking in the bunker, and the wall surface forms a condensate. The existence of the condensate leads to the obstruction of coal flow, thus greatly reducing the effective storage capacity of the coal bunker. When the moisture in the bunker reaches a certain level, the mobility of the raw coal in the bunker will increase, the sluicing gate will be difficult to control, and the coal bunker will burst easily, which will endanger the safety of personnel and equipment. The existing method for solving the blocking and bursting of the coal bunker is generally through manual observation and cleaning, which is less intelligent and has safety hazards in manual cleaning.

[0005] Therefore, it is necessary to provide a coal bunker with intelligent anti-blocking and anti-bursting functions to solve the above technical problems. SUMMARY

[0006] The utility model provides a coal bunker with intelligent anti-blocking and anti-bursting functions, which solves the problem of manual observation and cleaning, low intelligence and safety hazards in manual cleaning.

[0007] To solve the above technical problems, the utility model provides a coal bunker with intelligent anti-blocking and anti-bursting functions, which includes a coal bunker body.

[0008] A rolling dewatering screen is arranged on one side of the top of the coal bunker body. A first upward belt conveyor is arranged on one side of the top of the rolling dewatering screen. An iron remover is arranged on the top of one side of the first upward belt conveyor. A second upward belt conveyor is arranged at the bottom of the rolling dewatering screen.

[0009] A first mine explosion-proof camera is arranged on the top of the first upward belt conveyor.

[0010] A second mine explosion-proof camera is arranged on the top of the coal bunker body.

[0011] The starting quick loading gate is provided at the bottom of the coal bunker body, and the bottom of the starting quick loading gate is provided with a coal feeder.

[0012] The downward belt conveyor is provided at the bottom of the flow sensor.

[0013] Preferably, one side of the second upward belt conveyor is provided with an automatic oiling machine body and an automatic oiling machine controller.

[0014] Preferably, one side of the first mine explosion-proof camera is provided with an industrial computer, and one side of the industrial computer is provided with a display.

[0015] Preferably, one side of the second upward belt conveyor is provided with an automatic oiling machine body, and one side of the automatic oiling machine body is provided with a de-ironing device.

[0016] Preferably, one side of the downward belt conveyor is provided with a mine explosion-proof and intrinsic safety type control box, and one side of the mine explosion-proof and intrinsic safety type control box is provided with a mine intrinsic safety type console.

[0017] Preferably, the outer surface of the coal bunker body is fixedly installed with extrusion protrusions at equal intervals, one side of the outer surface of the coal bunker body is fixedly installed with a mounting plate, one side of the surface of the mounting plate is provided with a driving device, a vibration device is rotatably installed at the top of the mounting plate, the driving device drives the vibration device to rotate, the driving device comprises a driving member and a driving gear, one side of the bottom of the mounting plate is fixedly installed with the driving member, and the top end of the output shaft of the driving member is fixedly installed with the driving gear.

[0018] Preferably, the vibration device comprises a driven gear and a beating plate, the driven gear is rotatably installed at the middle of the top of the mounting plate, and the beating plate is arranged on one side of the inner cavity wall of the driven gear.

[0019] Compared with the related art, the coal bunker provided by the present application has the following beneficial effects:

[0020] This utility model provides an intelligent anti-blockage and anti-collapse coal bunker. Through the coordinated operation of the coal bunker body, a rolling dewatering screen, a first upward belt conveyor, a second upward belt conveyor, a first mine explosion-proof camera, an automatic oil injector body, a magnetic separator, an industrial control computer, a display, an automatic oil injector controller, a second mine explosion-proof camera, a mine radar full-bunker protection device, a downward belt conveyor, a fast-loading gate, a coal feeder, a flow sensor, a mine intrinsically safe control console, and a mine explosion-proof and intrinsically safe control box, intelligent monitoring replaces manual labor. It monitors in real time the presence of water, coal, debris, long steel sections, wood, large pieces of coal gangue, etc., and uses a robot to intelligently sort debris, employing cleaning and... Coal bunker unblocking robots replace manual cleaning, clearing coal piles from coal bunkers and expanding their capacity. This improves inherent mine safety by replacing manual cleaning with AI image recognition that scans the interior of the bunker, replacing human eyes. High-pressure gas penetrates every corner of the bunker, and under AI software control, it cleans the piled coal, effectively protecting the bunker's safe operation. It effectively solves the problem of bunker collapse, separating coal and water and setting up bypasses. When water and coal are present, a rolling dewatering screen is activated for dewatering; otherwise, the bypass is used. This energy-efficient and high-performance system replaces manual operation and monitoring, allowing for unattended operation and truly independent safe operation of the coal bunker. Attached Figure Description

[0021] Figure 1 A schematic diagram of the structure of a first embodiment of an intelligent anti-blockage and anti-collapse coal bunker provided by this utility model;

[0022] Figure 2 A schematic diagram of the structure of a second embodiment of an intelligent anti-blockage and anti-collapse coal bunker provided by this utility model;

[0023] Figure 3 for Figure 2 The enlarged schematic diagram at point A is shown below;

[0024] Figure 4 for Figure 2 The diagram shows a side view of the coal bunker.

[0025] The figure mark: 1, coal bunker body, 2, rolling dehydration sieve, 3, first up skin belt conveyor, 4, second up line belt conveyor, 5, first mine explosion-proof camera, 6, automatic oiler body, 7, de-ironer, 8, industrial computer, 9, display, 10, automatic oiler controller, 11, second mine explosion-proof camera, 12, mine radar full bunker protection device, 13, down line belt conveyor, 14, start quick loading gate, 15, coal feeder, 16, flow sensor, 17, mine intrinsic safety type console, 18, mine explosion-proof and intrinsic safety type control box, 19, mounting plate, 20, driving device, 201, driving piece, 202, driving gear, 21, vibrating device, 211, driven gear, 212, beating plate, 22, extrusion protrusion. DETAILED DESCRIPTION

[0026] The utility model will be further explained in connection with the drawings and implementation.

[0027] First embodiment

[0028] Please combine with reference Figure 1 Among them, Figure 1 It is a kind of intelligent anti-blocking bunker burst bunker's coal bunker first embodiment structure diagram provided by the utility model.A kind of intelligent anti-blocking bunker burst bunker's coal bunker, it include: coal bunker body 1;

[0029] Rolling dehydration sieve 2, the rolling dehydration sieve 2 is arranged at the top of the coal bunker body 1 one side, the top one side of the rolling dehydration sieve 2 is provided with first up line belt conveyor 3, the top one side of the first up line belt conveyor 3 is provided with de-ironer 7, the bottom of the rolling dehydration sieve 2 is provided with second up line belt conveyor 4;

[0030] First mine explosion-proof camera 5, the first mine explosion-proof camera 5 is arranged at the top of the first up line belt conveyor 3;

[0031] Second mine explosion-proof camera 11, the second mine explosion-proof camera 11 is arranged at the top of the coal bunker body 1;

[0032] Start quick loading gate 14, the start quick loading gate 14 is arranged at the bottom of the coal bunker body 1, the bottom of the start quick loading gate 14 is provided with coal feeder 15, the bottom of the coal feeder 15 is provided with flow sensor 16;

[0033] Down line belt conveyor 13, the down line belt conveyor 13 is arranged at the bottom of the flow sensor 16.

[0034] The bottom of the second up line belt conveyor 4 one side is provided with automatic oiler body 6 and automatic oiler controller 10.

[0035] The first mine explosion-proof camera 5 is provided with an industrial computer 8 on one side, and the industrial computer 8 is provided with a display 9 on one side.

[0036] The second upward belt conveyor 4 is provided with an automatic oiling machine body 6 on one side, and the automatic oiling machine body 6 is provided with a de-ironer 7 on one side.

[0037] The downward belt conveyor 13 is provided with a mine explosion-proof and intrinsic safety type control box 18 on one side, and the mine explosion-proof and intrinsic safety type control box 18 is provided with a mine intrinsic safety type console 17 on one side.

[0038] Full-suspension type weighing devices are installed between the bottom outlet of the coal bunker body 1 and the coal feeder 15 and the position of the coal bunker upper conveyor, so that the weight of raw coal entering and exiting the coal bunker can be accurately measured, the raw coal flow can be adjusted through PID, and the coal bunker is ensured not to be empty or full, thereby effectively protecting the safe operation of the coal bunker.

[0039] The working principle of the coal bunker of the intelligent anti-blocking and anti-burst coal bunker provided by the utility model is as follows:

[0040] In work, first, the first mine explosion-proof camera 5 performs video AI foreign matter identification on the upper material feeding conveyor of the coal bunker body 1, intelligently monitors and replaces manual operation, and monitors the appearance of water coal, sundries, long steel, wood, and large coal gangue in real time, and sets up a robot to intelligently sort sundries, so that large coal gangue and sundries such as ironware and wood are prevented from entering the coal bunker.

[0041] The second mine explosion-proof camera 11 and the mine radar full-bunker protection device 12 are installed on the top of the coal bunker body 1, so that the conveyor continues to load raw coal in the case of full bunker, the coal bunker is not allowed to be empty according to the ventilation requirements of the coal mine, and the coal bunker coal level is monitored in real time.

[0042] The coal and water are separated and a bypass is arranged, the rolling dehydration screen 2 is started to dehydrate when water coal appears, and the second conveyor is directly used for transportation in the case of no water coal, so that energy is saved and efficiency is improved.

[0043] Double-wing air-controlled quick opposing gate doors are installed above the outlet of the coal bunker body 1 and the coal feeder 15, the loading gate doors have the function of quick closing, so that the coal bunker burst accident is prevented, the coal feeding system is prevented from being blocked, the gate doors are installed on the outlet of the coal bunker and the platform of the coal feeder 15, the camera is implemented, video AI water coal monitoring is implemented, and the AI software is instantaneously triggered to close the anti-burst gate door when water coal is found at the outlet of the coal bunker.

[0044] Compared with the related art, the coal bunker of the intelligent anti-blocking and anti-burst coal bunker has the following beneficial effects:

[0045] The utility model provides a kind of coal bunker of intelligent anti-blocking bunker burst, through coal bunker body 1, rolling dehydration screen 2, first up skin belt conveyor 3, second uplink belt conveyor 4, first mining explosion-proof camera 5, automatic oiler machine body 6, de-ironer 7, industrial computer 8, display 9, automatic oiler controller 10, second mining explosion-proof camera 11, mining radar full bunker protection device 12, downlink belt conveyor 13, start quick loading gate 14, coal feeder 15, flow sensor 16, mining intrinsically safe control console 17 and mining explosion-proof and intrinsically safe control box 18 cooperate with each other, intelligent monitoring replaces artificial, real-time monitoring water coal, sundries, long steel, timber, bulk coal gangue etc., robot intelligent sorting sundries, use cleaning and blocking dredging robot, replace artificial cleaning, adopt coal bunker dredging robot to carry out coal cleaning to coal bunker, expand coal bunker volume;Replace artificial cleaning coal bunker, improve mine intrinsic safety, use AI image recognition to scan coal bunker inside, replace human eyes;Utilize high-pressure gas to go deep into every corner of coal bunker, under the control of AI software, coal in bunker is cleaned, effectively protect coal bunker safe operation, focus on solving burst problem, coal water separation and bypass setting, when water coal appears, start rolling dehydration screen to dehydrate, without water coal, directly bypass, energy-efficient, replace artificial operation and monitoring, unattended, realize the safe independent operation of coal bunker.

[0046] Second embodiment

[0047] Please refer to Figure 2 、 Figure 3 And Figure 4 , based on the first embodiment of the application provides a kind of intelligent anti-blocking bunker burst coal bunker, the second embodiment of the application proposes another kind of intelligent anti-blocking bunker burst coal bunker.The second embodiment is only the preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0048] Specifically, the second embodiment of the application provides a kind of intelligent anti-blocking bunker burst coal bunker, wherein the coal bunker body 1 is fixedly installed with an extrusion protrusion 22 on the outer surface, an installation plate 19 is fixedly installed on one side of the outer surface of the coal bunker body 1, a driving device 20 is arranged on one side of the surface of the installation plate 19, a vibration device 21 is rotatably installed on the top of the installation plate 19, the driving device 20 drives the vibration device 21 to rotate, the driving device 20 includes a driving member 201 and a driving gear 202, the driving member 201 is fixedly installed on one side of the bottom of the installation plate 19, and the driving gear 202 is fixedly installed on the top end of the output shaft of the driving member 201.

[0049] The vibration device 21 comprises a driven gear 211 and a beating plate 212, the driven gear 211 is rotatably installed in the middle of the top of the mounting plate 19, and the beating plate 212 is arranged on one side of the inner cavity wall of the driven gear 211.

[0050] The driving member 201 adopts a servo motor structure, the beating plate 212 is a spring plate structure, the beating plate 212 is in contact with the extrusion protrusion 22 and is extruded by the extrusion protrusion 22, the beating plate 212 is extruded and deformed, when the extrusion protrusion 22 is not in contact with the beating plate 212, the beating plate 212 restores, and the beating plate 212 beats on the surface of the coal bunker body 1.

[0051] The working principle of the coal bunker is as follows:

[0052] In work, firstly, the output shaft of the driving member 201 drives the driving gear 202 to rotate, the driving gear 202 drives the driven gear 211 to rotate, the driven gear 211 drives the beating plate 212 to rotate, the beating plate 212 intermittently knocks the extrusion protrusion 22, and the coal bunker body 1 is vibrated, so that the material is shaken off.

[0053] Compared with the related art, the coal bunker has the following beneficial effects:

[0054] The coal bunker comprises a coal bunker body 1, a driving member 201, a driving gear 202, a driven gear 211 and a beating plate 212.

[0055] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and equivalent structures or equivalent process transformations are made by using the contents of the utility model specification and drawings, or are directly or indirectly applied in other related technical fields, and are also included in the patent protection range of the utility model.

Claims

1. A coal bunker with intelligent anti-clogging and anti-bunker collapse, characterized in that, Include: Coal bunker body; Rolling dewatering screen, the rolling dewatering screen is arranged at one side of the top of the coal bunker body, the top of the rolling dewatering screen is provided with a first upward belt conveyor, the top of one side of the first upward belt conveyor is provided with a de-ironing device, the bottom of the rolling dewatering screen is provided with a second upward belt conveyor; The first mine explosion-proof camera is arranged at the top of the first upward belt conveyor; The second mine explosion-proof camera is arranged at the top of the coal bunker body; The starting quick loading gate is arranged at the bottom of the coal bunker body, the bottom of the starting quick loading gate is provided with a coal feeder, and the bottom of the coal feeder is provided with a flow sensor; The downward belt conveyor is arranged at the bottom of the flow sensor.

2. The coal bunker with intelligent anti-blocking and anti-collapse according to claim 1, characterized in that, The second upward belt conveyor is provided with an automatic oil injection machine body and an automatic oil injection machine controller.

3. The coal bunker of claim 1, wherein, The first mine explosion-proof camera is provided with an industrial computer, and the industrial computer is provided with a display.

4. The coal bunker of claim 1, wherein, The second upward belt conveyor is provided with an automatic oil injection machine body, and the automatic oil injection machine body is provided with a de-ironing device.

5. The coal bunker of claim 1, wherein, The downward belt conveyor is provided with a mine explosion-proof and intrinsic safety type control box, and the mine explosion-proof and intrinsic safety type control box is provided with a mine intrinsic safety type console.

6. The coal bunker of claim 1, wherein, The outer surface of the coal bunker body is fixedly installed with extrusion protrusions at equal intervals, one side of the outer surface of the coal bunker body is fixedly installed with a mounting plate, one side of the surface of the mounting plate is provided with a driving device, a vibration device is rotatably installed at the top of the mounting plate, the driving device drives the vibration device to rotate, and the driving device comprises a driving member and a driving gear.

7. The coal bunker of claim 6, wherein, The vibration device comprises a driven gear and a beating plate, the driven gear is rotatably installed at the middle of the top of the mounting plate, and the beating plate is arranged on one side of the inner cavity wall of the driven gear.

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