Accurate counting equipment for liquid beverage packaging
By combining a monitoring mechanism and a folding angle monitoring probe in the counting device, the pressure changes during the liquid beverage packaging process can be sensed in real time, thus solving the problem of counting errors in the number of liquid beverage packages and achieving accurate packaging quantity statistics.
Patent Information
- Application Number
- CN202520169403.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing counting equipment introduces errors when counting the number of liquid beverage packages due to wear and tear on the beverage packaging production line.
By combining a monitoring mechanism and a folding angle monitoring probe in the counting device, pressure sensors and digital conversion modules are used to sense pressure changes in real time during each packaging process, convert them into digital counts, and transmit them to the data terminal via a wireless module.
It enables accurate counting of liquid beverage packaging quantities, reducing counting errors caused by production line losses.
Smart Images

Figure CN223950709U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to counting equipment field especially relates to liquid beverage packaging precision counting equipment. BACKGROUND
[0002] Liquid beverage can provide water and certain nutrient components such as mineral substance, vitamin etc. for human body. Meanwhile, different kinds of liquid beverage also have different taste and flavor, which can satisfy the diversification demand of consumers. In order to count the daily output of liquid beverage, manufacturers usually need to use counting equipment to count the packaging number of liquid beverage.
[0003] The existing counting equipment usually calculates and counts the packaging number of beverage by the stock capacity of beverage minus the capacity of packaging when counting the packaging number of liquid beverage. However, a certain degree of loss will be generated in the production line of beverage packaging, which leads to the error of counting the packaging number.
[0004] Therefore, aiming at the problem that the above-mentioned easily leads to the error of counting the packaging number, a liquid beverage packaging precision counting equipment can be designed. The counting equipment is installed at the liquid injection port of beverage packaging equipment, and the probe usually senses and counts the packaging liquid injection every time. SUMMARY
[0005] In order to overcome the problem that the existing counting equipment usually calculates and counts the packaging number of beverage by the stock capacity of beverage minus the capacity of packaging when counting the packaging number of liquid beverage, but a certain degree of loss will be generated in the production line of beverage packaging, which leads to the error of counting the packaging number.
[0006] The technical scheme of the utility model is as follows: liquid beverage packaging precision counting equipment, comprising backboard, monitoring mechanism, angle monitoring probe and front cover; the front end of the backboard is provided with a monitoring mechanism for detecting the packaging number of liquid beverage, the lower part of the monitoring mechanism is provided with an angle monitoring probe in contact with liquid beverage, and the front part of the monitoring mechanism is provided with a front cover for wrapping the monitoring mechanism.
[0007] Preferably, the backboard, monitoring mechanism, angle monitoring probe and front cover are combined, so that the backboard and front cover can wrap the monitoring mechanism inside when working. When the liquid is injected from the liquid injection port of the packaging machine to the packaging bottle during beverage packaging, it impacts on the angle monitoring probe. The angle monitoring probe transmits the pressure change caused by the liquid impact to the monitoring mechanism, and the monitoring mechanism counts.
[0008] Preferably, the monitoring mechanism comprises a circuit board, a control unit is mounted on a surface of the circuit board, a wireless module, a pressure sensor, a digital conversion module and a storage unit are sequentially mounted below the control unit, and the control unit, the wireless module, the pressure sensor, the digital conversion module and the storage unit are electrically connected.
[0009] Preferably, a control module is mounted on one side of the circuit board, a plurality of control buttons are mounted on a side of the control module away from the circuit board, a corner monitoring probe is located below the circuit board, an upper end of the corner monitoring probe is connected to a bottom of the circuit board, and the other end of the corner monitoring probe extends to a liquid injection port of the beverage packaging equipment.
[0010] Preferably, mounting grooves are formed on both sides of a front end surface of the back plate, two groups of mounting holes are symmetrically formed at two ends of the mounting grooves, and buffer pad strips matching the mounting holes are attached to both sides of a rear end surface of the back plate.
[0011] Preferably, a first connection hole is formed at a corner of the front end surface of the back plate, four groups of support shafts are uniformly arranged on the front end surface of the back plate, a first fixing hole is formed at a center of each support shaft, and a second fixing hole corresponding to the first fixing hole is formed at the corner of the circuit board.
[0012] Preferably, mounting strips are arranged at rear ends of both sides of the front cover, and second connection holes corresponding to the first connection holes are formed on surfaces of the mounting strips.
[0013] Preferably, a tube sleeve accommodating the corner monitoring probe is mounted at a center of a lower end of the front cover, a display port corresponding to the display screen is formed on a surface of the front cover, and a button hole corresponding to the control button is formed on one side of the front cover.
[0014] Compared with the counting equipment on the market, the counting equipment counts the number of beverage packages by subtracting the volume of the package from the storage volume of the beverage, the monitoring mechanism and the corner monitoring probe are combined, so that when the liquid beverage is packaged, the liquid is injected into the packaging bottle from the liquid injection port of the packaging machine, and impacts on the corner monitoring probe, the pressure sensor transmits the pressure change of the corner monitoring probe to the digital conversion module, the digital conversion module converts each change of the pressure into a digital count, then the counting data is transmitted to the data terminal through the wireless module, and the precise calculation of the number of liquid beverage packages is realized. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The overall structure of the counting equipment is shown.
[0016] Figure 2 The back plate structure of the counting equipment is shown.
[0017] Figure 3The other angle structure schematic view of the backboard of the counting device is shown.
[0018] Figure 4 The front cover structure schematic view of the counting device is shown.
[0019] Figure 5 The monitoring mechanism structure schematic view of the counting device is shown.
[0020] Mark explanation: 1, backboard; 2, monitoring mechanism; 3, angle monitoring probe; 4, front cover; 5, installation groove; 6, mounting hole; 7, primary connection hole; 8, support shaft; 9, primary fixed hole; 10, buffer pad strip; 11, display port; 12, installation strip; 13, secondary connection hole; 14, button hole; 15, pipe sleeve; 16, circuit board; 17, display screen; 18, control unit; 19, wireless module; 20, pressure sensor; 21, digital conversion module; 22, storage unit; 23, control module; 24, control button; 25, battery module; 26, secondary fixed hole. Specific implementation
[0021] The utility model is further explained in connection with the drawings and examples.
[0022] Please refer to Figures 1-5 The utility model provides a kind of embodiment: liquid beverage packaging precision counting equipment, including monitoring mechanism 2, angle monitoring probe 3 and front cover 4;The front end of backboard 1 is equipped with the monitoring mechanism 2 for detecting the number of liquid beverage packaging, the lower portion of monitoring mechanism 2 is equipped with angle monitoring probe 3 for contacting with liquid beverage, the front of monitoring mechanism 2 is equipped with the front cover 4 for wrapping monitoring mechanism 2.
[0023] Please refer to Figures 1-3 In the embodiment, the front end surface of backboard 1 is equipped with installation groove 5 on both sides, two groups of mounting holes 6 are symmetrically arranged at both ends of installation groove 5, buffer pad strip 10 matched with mounting hole 6 is attached on the rear end surface of backboard 1, primary connection hole 7 is arranged at the corner of the front end surface of backboard 1, four groups of support shaft 8 are evenly arranged on the front end surface of backboard 1, primary fixed hole 9 is arranged in the center of support shaft 8, secondary fixed hole 26 corresponding to primary fixed hole 9 is arranged at the corner of circuit board 16, by the combination of mounting hole 6 and buffer pad strip 10, when installing counting equipment, staff can screw screw from mounting hole 6 into the outer end of liquid injection port of packaging machine, and provide buffer between counting equipment and packaging machine by buffer pad strip 10, reduce rigid collision between counting equipment and packaging machine due to vibration, by the combination of primary fixed hole 9 and secondary fixed hole 26, when installing, staff can screw screw from secondary fixed hole 26 into primary fixed hole 9, so that monitoring mechanism 2 is installed at the front end of backboard 1.
[0024] Referring to Figures 2-4 In the embodiment, the front cover 4 is provided with mounting strips 12 at both sides of the rear end, the surface of the mounting strip 12 is provided with secondary connecting holes 13 corresponding to the primary connecting holes 7, the lower end of the front cover 4 is provided with a pipe sleeve 15 for accommodating the corner monitoring probe 3, the surface of the front cover 4 is provided with a display port 11 corresponding to the display screen 17, and the side of the front cover 4 is provided with a button hole 14 corresponding to the control button 24. The primary connecting holes 7 and the secondary connecting holes 13 are combined, so that when the front cover 4 is installed, the worker can screw the screw into the primary connecting holes 7 from the secondary connecting holes 13, thereby installing the front cover 4 and the back plate 1 together.
[0025] Referring to Figures 3-5 In the embodiment, the monitoring mechanism 2 includes a circuit board 16, the surface of the circuit board 16 is provided with a control unit 18, the lower side of the control unit 18 is sequentially provided with a wireless module 19, a pressure sensor 20, a digital conversion module 21 and a storage unit 22, the control unit 18, the wireless module 19, the pressure sensor 20, the digital conversion module 21 and the storage unit 22 are electrically connected, one side of the circuit board 16 is provided with a control module 23, the side away from the circuit board 16 of the control module 23 is provided with a plurality of control buttons 24, the corner monitoring probe 3 is located below the circuit board 16, the upper end of the corner monitoring probe 3 is connected to the bottom of the circuit board 16, and the other end of the corner monitoring probe 3 extends to the liquid injection port of the beverage packaging equipment. The control unit 18, the wireless module 19, the pressure sensor 20, the digital conversion module 21, the storage unit 22 and the corner monitoring probe 3 are combined, so that when the liquid beverage is being packaged, the liquid is injected from the liquid injection port of the packaging machine to the packaging bottle, and impacts on the corner monitoring probe 3. The pressure sensor 20 transmits the pressure change of the corner monitoring probe 3 to the digital conversion module 21, the digital conversion module 21 converts each change of the pressure into a digital count, and then transmits the count data to the data terminal through the wireless module 19. The control unit 18, the control module 23 and the control button 24 are combined, so that the worker can press the control button 24, the control module 23 transmits the control signal of the control button 24 to the control unit 18 to control and adjust the counting device, and at the same time, the counting device is provided with electric energy by the battery module 25.
[0026] When working, the worker can install the counting device into the outer end of the liquid injection port of the packaging machine through the screw from the mounting hole 6, provide buffer between the counting device and the packaging machine through the buffer pad strip 10, reduce the rigid collision between the counting device and the packaging machine due to vibration, then screw the screw from the secondary fixing hole 26 into the primary fixing hole 9, thereby installing the monitoring mechanism 2 at the front end of the back plate 1, and then screwing the screw from the secondary connecting hole 13 into the primary connecting hole 7, thereby installing the front cover 4 and the back plate 1 together.
[0027] In the process of packaging the liquid beverage, when the liquid is injected from the injection port of the packaging machine to the packaging bottle, it impacts on the corner monitoring probe 3, the pressure sensor 20 transmits the pressure change of the corner monitoring probe 3 to the digital conversion module 21, the digital conversion module 21 converts each change of the pressure into a digital count, and then transmits the count data to the data terminal through the wireless module 19, through the combination of the control unit 18, the control module 23 and the control button 24, so that the staff can press the control button 24, the control module 23 transmits the control signal of the control button 24 to the control unit 18 to control the adjustment counting device, the count data is backed up and stored through the storage unit, and the counting device is provided with electric energy through the battery module 25.
[0028] Through the above steps, the monitoring mechanism 2 is combined with the corner monitoring probe 3, so that in the process of packaging the liquid beverage, when the liquid is injected from the injection port of the packaging machine to the packaging bottle, it impacts on the corner monitoring probe 3, the pressure sensor 20 transmits the pressure change of the corner monitoring probe 3 to the digital conversion module 21, the digital conversion module 21 converts each change of the pressure into a digital count, and then transmits the count data to the data terminal through the wireless module 19, thereby playing a role in accurately calculating the number of packaged liquid beverages.
Claims
1. Liquid beverage package precision counting apparatus comprising a backplane (1); characterized in that: It also includes monitoring mechanism (2), corner monitoring probe (3) and front cover (4); the front end of backboard (1) is provided with monitoring mechanism (2) for detecting the number of liquid beverage packaging, the lower part of monitoring mechanism (2) is provided with corner monitoring probe (3) in contact with liquid beverage, the front of monitoring mechanism (2) is provided with front cover (4) for wrapping monitoring mechanism (2).
2. Liquid beverage package precision counting apparatus according to claim 1, characterized in that: The monitoring mechanism (2) includes a circuit board (16), a control unit (18) is mounted on the surface of the circuit board (16), a wireless module (19), a pressure sensor (20), a digital conversion module (21) and a storage unit (22) are sequentially mounted below the control unit (18), and the control unit (18), the wireless module (19), the pressure sensor (20), the digital conversion module (21) and the storage unit (22) are electrically connected.
3. Liquid beverage package precision counting apparatus according to claim 2, characterized in that: One side of the circuit board (16) is provided with a control module (23), a plurality of control buttons (24) are mounted on the side of the control module (23) away from the circuit board (16), the corner monitoring probe (3) is located below the circuit board (16), the upper end of the corner monitoring probe (3) is connected with the bottom of the circuit board (16), and the other end of the corner monitoring probe (3) extends to the liquid injection port of the beverage packaging equipment.
4. The liquid beverage package precision counting apparatus of claim 1, wherein: The front end surface of the backboard (1) is provided with a mounting groove (5) on both sides, two groups of mounting holes (6) are symmetrically arranged at both ends of the mounting groove (5), and a buffer pad strip (10) matched with the mounting hole (6) is attached to the back end surface of the backboard (1).
5. The liquid beverage package precision counting apparatus of claim 3, wherein: The front end surface of the backboard (1) is provided with a first connecting hole (7) at the corner, four groups of support shafts (8) are uniformly arranged on the surface of the front end surface of the backboard (1), a first fixing hole (9) is arranged at the center of the support shaft (8), and a second fixing hole (26) corresponding to the first fixing hole (9) is arranged at the corner of the circuit board (16).
6. Liquid beverage package precision counting apparatus according to claim 5, characterized in that: The rear end of the front cover (4) is provided with a mounting strip (12) on both sides, and a second connecting hole (13) corresponding to the first connecting hole (7) is arranged on the surface of the mounting strip (12).
7. Liquid beverage package precision counting apparatus according to claim 6, characterized in that: The lower end of the front cover (4) is provided with a pipe sleeve (15) for accommodating the corner monitoring probe (3), a display port (11) corresponding to the display screen (17) is arranged on the surface of the front cover (4), and a button hole (14) corresponding to the control button (24) is arranged on one side of the front cover (4).