Warping machine for cotton cloth production

By introducing a yarn guide and tensioning mechanism into the warping machine, combined with a pressure sensor and motor drive, the problems of poor yarn guidance and tension are solved, realizing automatic yarn adjustment and guidance, reducing resource consumption, and improving warping efficiency.

CN223951315UActive Publication Date: 2026-02-27DONGTAI XINZHILI CLOTHING CO LTD
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Patent Information

Application Number
CN202520313457.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-02-27
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing warping machines have poor yarn guiding and tensioning effects, which makes the yarn prone to tangling and loosening, and the guide wires wear out severely, requiring complete replacement, resulting in high resource consumption.

Method used

A warping machine for cotton fabric production was designed, which adopts a yarn guiding mechanism, a tensioning mechanism and a winding mechanism, combined with a pressure sensor and a motor drive to realize automatic tension adjustment and guidance of the yarn, and the guide rod can be detached for replacement.

Benefits of technology

It achieves effective yarn guidance and tension, automatically adjusts yarn tension, reduces guide yarn wear and resource waste, and improves warping efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223951315U_ABST
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Abstract

The utility model belongs to the field of warping machines, and particularly relates to a warping machine for cotton cloth production, which comprises a warping machine body, a winding mechanism is arranged on the warping machine body, a support plate is fixedly mounted on one side of the warping machine body, a yarn guide mechanism is arranged on the support plate, and a tensioning mechanism is mounted on the warping machine body. The tensioning mechanism is located on one side of the winding mechanism, the wire guide mechanism comprises fixing plates and guide rods, the multiple fixing plates are installed at the top of the supporting plate through a detachable structure, the multiple guide rods are fixedly installed at the tops of the fixing plates at equal intervals, and the tensioning mechanism comprises a fixing frame, a U-shaped plate, a transmission shaft and a tensioning roller. The fixing frame is fixedly installed on the warping machine body, and the U-shaped plate is rotatably installed in the fixing frame through the rotating mechanism. The yarn tension adjusting device is reasonable in design, the uniformity of yarn tension is effectively guaranteed through the tension adjusting mechanism, the quality stability of cotton cloth is improved, and the fixing plates and the corresponding guide rods are convenient to disassemble, assemble and replace.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a beaming machine technical field especially relates to a cotton cloth production is with beaming machine. BACKGROUND

[0002] The beaming machine is mainly divided into two categories of batch beaming machine and strip beaming machine, and the strip beaming machine is wound on the drum in the order of guide rod, rear reed, guide rod, photoelectric end stop piece, lease reed, fixed width reed, length measuring roller and guide roller, and when the shaft is reversed, all warp yarns on the drum are withdrawn from the counterclockwise direction according to the double-dot line by the rotation of the weaving shaft, and are wound on the weaving shaft again.

[0003] At present, the beaming machine disclosed in the Chinese patent with the publication number CN 206359700 U comprises a take-up roller and a movable rail arranged on the side of the take-up roller, a guide wire car with a guide wire body is movably arranged on the movable rail, a supporting body is arranged on the guide wire car, a supporting piece is rotatably arranged on the supporting body, the two ends of the supporting piece are located on the two sides of the guide wire body, a pressing rod for pressing the wire is arranged on one end of the supporting piece close to the take-up roller, and a supporting rod for supporting the wire is arranged on the other end of the supporting piece, when the wire is wound, the wire passes through the upper end of the supporting rod, the guide wire body and the lower end of the pressing rod in sequence and is wound on the take-up roller.

[0004] The existing beaming machine has some defects in the use process, for example, the yarn guiding and tensioning effect is not good, which leads to the problems of winding and relaxation of the yarn during the beaming process, the tension of the yarn cannot be self-adaptively adjusted, the guide wire is an integral whole, and when part of the guide rod is seriously worn, the whole needs to be replaced, thereby increasing the consumption of resources, therefore, the cotton cloth production beaming machine is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the defects in the prior art and provides a cotton cloth production beaming machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A cotton production with a beaming machine, including the beaming machine body, be equipped with winding mechanism on the beaming machine body, the side of beaming machine body is fixedly installed with support plate, support plate is equipped with guide mechanism, be equipped with tensioning mechanism on the beaming machine body, tensioning mechanism is located at the side of winding mechanism, the guide mechanism includes fixed plate and guide rod, the top of support plate is installed with a plurality of fixed plates by detachable structure, the top of fixed plate is fixedly installed with a plurality of guide rods at equal intervals, the tensioning mechanism includes fixed frame, U-shaped plate, transmission shaft and tensioning roller, the fixed frame is fixedly installed on the beaming machine body, the U-shaped plate is rotatably installed in the fixed frame through the rotating mechanism, the same transmission shaft is rotatably installed on the both side inner walls of U-shaped plate, the tensioning roller is fixedly installed on the transmission shaft.

[0008] Preferably, the rotating mechanism includes a rotating shaft, a rotating seat, a connecting plate and a pressure sensor, the same rotating shaft is rotatably installed on the both side inner walls of the fixed frame, a plurality of rotating seats are fixedly installed on the rotating shaft, the same connecting plate is fixedly installed at the bottom of the plurality of rotating seats, the pressure sensor is fixedly installed at the top of the connecting plate, and the pressure sensor is fixedly connected with the U-shaped plate.

[0009] Preferably, two rectangular holes are formed in the top inner wall of the fixed frame, a rectangular rod is slidably installed in the rectangular hole, and the same drive plate is fixedly installed at the bottom of the two rectangular rods, and the drive mechanism is arranged between the drive plate and the rotating shaft.

[0010] Preferably, the drive mechanism includes a rack seat and a rotating gear, the rack seat is fixedly installed on one side of the drive plate, and the top of the rack seat extends above the fixed frame, the rotating gear is fixedly installed on the rotating shaft, and the rack seat is engaged with the rotating gear.

[0011] Preferably, the push rod motor is fixedly installed at the top of the fixed frame, and the output shaft of the push rod motor is fixedly connected with the drive plate.

[0012] Preferably, a plurality of insertion grooves are formed in the top of the support plate, and the socket is fixedly installed at the bottom of the fixed plate, and the socket is matched with the corresponding insertion groove.

[0013] Preferably, a fixing groove is formed in one side of the socket, a bolt hole is formed in the inner wall of one side of the insertion groove, a fixing bolt is threadedly installed in the bolt hole, and the fixing bolt is matched with the corresponding fixing groove.

[0014] Preferably, the controller is fixedly installed at the top of the fixed frame, and the push rod motor and the pressure sensor are electrically connected with the controller.

[0015] The beneficial effects of the present application are as follows:

[0016] 1. By setting the guide wire mechanism, through the equal interval setting multiple guide rod can guide the yarn, through the tension roller can tension the yarn, finally through the winding mechanism can winding the yarn, can realize the purpose of cotton production yarn beaming;

[0017] 2. By pressure sensor can realize the pressure monitoring of tension roller, when the tension appears abnormal, through the cooperation of push rod motor, drive plate, rack seat, rotating gear and rotating shaft, rotating shaft through the rotating seat can take U-shaped plate and tension roller to rotate, through the rotation of the tension roller can adjust the wrap angle of the yarn and the tension roller, so as to realize the purpose of automatic adjustment of the tension of the yarn;

[0018] 3. By rotating the fixing bolt, so that the fixing bolt can be inserted or separated from the corresponding fixed slot, so as to realize the disassembly and assembly of the specified fixed plate, so as to realize the purpose of disassembly and replacement of the damaged guide rod. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 A three-dimensional structure schematic diagram of the beaming machine for cotton production is provided for the utility model;

[0020] Figure 2 A partial sectional three-dimensional structure schematic diagram of the beaming machine for cotton production is provided for the utility model;

[0021] Figure 3 A structure schematic diagram of A part of the beaming machine for cotton production is provided for the utility model;

[0022] Figure 4 A partial three-dimensional structure schematic diagram of the beaming machine for cotton production is provided for the utility model;

[0023] Figure 5 A Figure 4 schematic diagram of the bottom view three-dimensional structure is provided for the utility model;

[0024] Figure 6 A structure schematic diagram of B part of the beaming machine for cotton production is provided for the utility model.

[0025] In the drawing: 1, beaming machine body; 101, winding mechanism; 102, supporting plate; 2, guide wire mechanism; 201, fixed plate; 202, guide rod; 3, tensioning mechanism; 301, fixed frame; 302, rotating shaft; 303, rotating seat; 304, connecting plate; 305, pressure sensor; 306, U-shaped plate; 307, transmission shaft; 308, tension roller; 401, insertion slot; 402, socket; 501, fixed slot; 502, bolt hole; 503, fixing bolt; 601, rectangular hole; 602, rectangular rod; 603, drive plate; 604, rack seat; 605, rotating gear; 606, push rod motor; 7, controller. DETAILED DESCRIPTION

[0026] The following description will be made in conjunction with the accompanying drawings as Figures 1-6 The application is further described in detail.

[0027] The embodiment of the application discloses a warping machine for cotton cloth production.

[0028] Referring to Figures 1-6 The warping machine for cotton cloth production comprises a warping machine body 1, a winding mechanism 101 is arranged on the warping machine body 1, a supporting plate 102 is fixedly installed on one side of the warping machine body 1, a yarn guide mechanism 2 is arranged on the supporting plate 102, a tensioning mechanism 3 is installed on the warping machine body 1, the tensioning mechanism 3 is located on one side of the winding mechanism 101, the yarn guide mechanism 2 comprises a fixed plate 201 and a guide rod 202, a plurality of fixed plates 201 are installed on the top of the supporting plate 102 through a detachable structure, a plurality of guide rods 202 are fixedly installed on the top of the fixed plate 201 at equal intervals, the tensioning mechanism 3 comprises a fixed frame 301, a U-shaped plate 306, a transmission shaft 307 and a tensioning roller 308, the fixed frame 301 is fixedly installed on the warping machine body 1, the U-shaped plate 306 is rotatably installed in the fixed frame 301 through a rotating mechanism, the same transmission shaft 307 is rotatably installed on the inner walls of the two sides of the U-shaped plate 306, and the tensioning roller 308 is fixedly installed on the transmission shaft 307.

[0029] In the embodiment, the rotating mechanism comprises a rotating shaft 302, a rotating seat 303, a connecting plate 304 and a pressure sensor 305, the same rotating shaft 302 is rotatably installed on the inner walls of the two sides of the fixed frame 301, a plurality of rotating seats 303 are fixedly installed on the rotating shaft 302, the same connecting plate 304 is fixedly arranged at the bottoms of the plurality of rotating seats 303, the pressure sensor 305 is fixedly installed on the top of the connecting plate 304, the pressure sensor 305 is fixedly connected with the U-shaped plate 306, the rotating shaft 302 is arranged, the tensioning roller 308 can rotate, the wrap angle between the tensioning roller 308 and the yarn can be adjusted, and the tension of the yarn can be adjusted.

[0030] In the embodiment, two rectangular holes 601 are formed in the inner wall of the top of the fixed frame 301, a rectangular rod 602 is slidingly installed in the rectangular hole 601, the bottom end of the two rectangular rods 602 is fixedly installed with the same driving plate 603, the driving plate 603 is provided with a driving mechanism between the rotating shaft 302, the driving mechanism includes a rack seat 604 and a rotating gear 605, the rack seat 604 is fixedly installed on one side of the driving plate 603, and the top of the rack seat 604 extends above the fixed frame 301, the rotating gear 605 is fixedly installed on the rotating shaft 302, and the rack seat 604 is engaged with the rotating gear 605, by providing the rack seat 604 and the rotating gear 605, the movement of the rack seat 604 can drive the rotating gear 605 to rotate, so as to realize the purpose of rotating the tensioning roller 308.

[0031] In the embodiment, the push rod motor 606 is fixedly installed on the top of the fixed frame 301, the output shaft of the push rod motor 606 is fixedly connected with the driving plate 603, by providing the push rod motor 606, the driving plate 603 can move in the vertical direction, the controller 7 is fixedly installed on the top of the fixed frame 301, and the push rod motor 606 and the pressure sensor 305 are electrically connected with the controller 7, by providing the controller 7, the push rod motor 606 can be controlled.

[0032] In the embodiment, a plurality of insertion slots 401 are formed in the top of the support plate 102, the bottom of the fixed plate 201 is fixedly installed with a socket 402, and the socket 402 is matched with the corresponding insertion slot 401, by providing the socket 402 and the insertion slot 401, the fixed plate 201 can be positioned, one side of the socket 402 is provided with a fixing groove 501, a bolt hole 502 is formed in the inner wall of one side of the insertion slot 401, a fixing bolt 503 is threadedly installed in the bolt hole 502, and the fixing bolt 503 is matched with the corresponding fixing groove 501, by providing the fixing bolt 503 and the fixing groove 501, the fixed plate 201 and the guide rod 202 can be disassembled.

[0033] In this invention, a yarn guiding mechanism 2 is provided, and multiple guide rods 202 arranged at equal intervals guide the yarn. A tension roller 308 tensions the yarn, and a winding mechanism 101 winds it up, achieving the purpose of warping the yarn in cotton fabric production. During yarn winding, a pressure sensor 305 monitors the pressure on the tension roller 308, thus detecting the yarn tension. When the tension is abnormal, the controller 7 activates the push rod motor 606, which drives the drive plate 603 and the rack seat 604. The rack seat 604 rotates, which drives the rotating gear 605 and the rotating shaft 302 to rotate. The rotating shaft 302, through the rotating seat 303, drives the U-shaped plate 306 and the tension roller 308 to rotate. The rotation of the tension roller 308 can adjust the wrap angle between the yarn and the tension roller 308, thereby achieving the purpose of automatically adjusting the tension of the yarn. By rotating the fixing bolt 503, the fixing bolt 503 can be inserted into or disengaged from the corresponding fixing groove 501, thereby enabling the disassembly and assembly of the designated fixing plate 201, and thus enabling the disassembly, assembly, and replacement of the damaged guide rod 202.

[0034] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A beaming machine for cotton cloth production, characterized in that, Including the whole body of the warper (1), the winding mechanism (101) is arranged on the whole body of the warper (1), one side of the whole body of the warper (1) is fixedly installed with the supporting plate (102), the supporting plate (102) is provided with the yarn guide mechanism (2), the tensioning mechanism (3) is installed on the whole body of the warper (1), and the tensioning mechanism (3) is located on one side of the winding mechanism (101); The yarn guide mechanism (2) includes a fixed plate (201) and a guide rod (202), a plurality of fixed plates (201) are detachably arranged on the top of the supporting plate (102), and a plurality of guide rods (202) are fixedly and equidistantly arranged on the top of the fixed plate (201); The tensioning mechanism (3) includes a fixed frame (301), a U-shaped plate (306), a transmission shaft (307) and a tensioning roller (308), the fixed frame (301) is fixedly installed on the whole body of the warper (1), the U-shaped plate (306) is rotatably installed in the fixed frame (301) through a rotating mechanism, the same transmission shaft (307) is rotatably installed on the inner walls of the two sides of the U-shaped plate (306), and the tensioning roller (308) is fixedly installed on the transmission shaft (307).

2. The beaming machine for cotton production according to claim 1, characterized in that, The rotating mechanism includes a rotating shaft (302), a rotating seat (303), a connecting plate (304) and a pressure sensor (305), the same rotating shaft (302) is rotatably installed on the inner walls of the two sides of the fixed frame (301), a plurality of rotating seats (303) are fixedly installed on the rotating shaft (302), the same connecting plate (304) is fixedly arranged at the bottom of the plurality of rotating seats (303), the pressure sensor (305) is fixedly installed on the top of the connecting plate (304), and the pressure sensor (305) is fixedly connected with the U-shaped plate (306).

3. The beaming machine for cotton production according to claim 1, characterized in that, Two rectangular holes (601) are formed in the top inner wall of the fixed frame (301), a rectangular rod (602) is slidably installed in the rectangular hole (601), and the same driving plate (603) is fixedly installed at the bottom of the two rectangular rods (602).

4. The beaming machine for cotton production according to claim 3, characterized in that, The driving mechanism includes a rack seat (604) and a rotating gear (605), the rack seat (604) is fixedly installed on one side of the driving plate (603), the top of the rack seat (604) extends above the fixed frame (301), the rotating gear (605) is fixedly installed on the rotating shaft (302), and the rack seat (604) is engaged with the rotating gear (605).

5. The beaming machine for cotton cloth production according to claim 3, characterized in that, The fixed frame (301) is fixedly installed with a push rod motor (606) on the top, and the output shaft of the push rod motor (606) is fixedly connected with the driving plate (603).

6. The beaming machine for cotton cloth production according to claim 1, characterized in that, A plurality of insertion grooves (401) are formed in the top of the supporting plate (102), and the socket (402) is fixedly installed at the bottom of the fixed plate (201) and matched with the corresponding insertion groove (401).

7. The beaming machine for cotton production according to claim 6, characterized in that, One side of the socket (402) is provided with a fixed slot (501), and a bolt hole (502) is formed in the inner wall of one side of the insertion slot (401), a fixing bolt (503) is threadedly installed in the bolt hole (502), and the fixing bolt (503) is matched with the corresponding fixed slot (501).

8. The beaming machine for cotton cloth production according to claim 5, characterized in that, A controller (7) is fixedly installed at the top of the fixed frame (301), and the push rod motor (606) and the pressure sensor (305) are electrically connected with the controller (7).

Citation Information

Patent Citations

  • Warping machine

    CN206359700U