Material feeding mechanism and sewing machine

By designing a material feeding mechanism with a sliding material frame and a liftable pallet, the problem of automatic feeders stopping due to empty hoppers was solved, achieving continuous and efficient material feeding and improving the production efficiency of baseball caps.

CN223951363UActive Publication Date: 2026-02-27SHENZHEN DEYE AUTOMATION TECH
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Patent Information

Application Number
CN202520451494.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-27
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

The existing automatic feeding cap brim machine needs to stop and wait for refills after the material in the hopper is used up, which leads to wasted equipment capacity and affects production efficiency.

Method used

Design a material feeding mechanism, including a frame, a material frame, a lifting component, and a gripping component. Through the sliding material frame and the lifting material tray, continuous feeding without stopping the machine can be achieved, and the gripping component can automatically grab and convey the material.

Benefits of technology

It improved the production efficiency of baseball cap brims, avoided situations where material feeding had to stop due to refilling, and ensured the continuous and efficient operation of the equipment.

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Abstract

The utility model discloses a material feeding mechanism and a sewing machine, the material feeding mechanism includes: frame, material frame, material lifting subassembly and material grabbing subassembly, the material frame is vertically arranged on the frame, a plurality of material frames are arranged on the frame at intervals, at least one material frame slides on the frame, the material lifting subassembly is provided with a plurality of material lifting subassembly, and the material grabbing subassembly is provided with a plurality of material grabbing subassembly. A stock bin is arranged in the material frame, and a liftable material supporting plate is arranged in the stock bin. The material lifting assembly comprises a material supporting plate and a first driving part, the material supporting plate is configured to be separably arranged at the output end of the first driving part, and the first driving part is configured to drive the material supporting plate to ascend and descend in the material frame; the grabbing assembly is used for grabbing materials in the material frame. According to the material feeding mechanism, through the slidable material frames, feeding can be continuously conducted in the other material frame under the condition that one material frame needs material supplementing, the situation that feeding is stopped due to material supplementing can be avoided, and therefore the production efficiency of the hat brims is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sewing equipment technical field, especially relates to material feeding mechanism and sewing machine. BACKGROUND

[0002] The front brim of the duckbill cap not only can play the role of shielding sunlight, can be taken off or put on the cap through holding the front brim part, very convenient. In order to improve the production efficiency of duckbill cap, the automatic feeding brim machine appears on the market, can automatically take out the brim from the stock bin and convey to the sewing machine, saves the time of worker fetching. However, this machine needs to stop and wait for replenishment after the stock bin brim is used up, causes the waste of equipment productivity. SUMMARY

[0003] The utility model discloses at least solve one of the technical problems in the prior art. To this end, the utility model provides a kind of material feeding mechanism, which can provide material for equipment continuously without stopping.

[0004] The utility model further provides a sewing machine with the above-mentioned material feeding mechanism.

[0005] According to the material feeding mechanism of the first aspect of the utility model embodiment, the material feeding mechanism comprises:

[0006] The rack has a first horizontal direction and a second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction.

[0007] The material frame is vertically arranged on the rack, and a plurality of material frames are arranged on the rack along the first horizontal direction.

[0008] The lifting assembly is arranged on the rack and located on one side of the material frame, and the lifting assembly comprises the material tray and a first driving member.

[0009] The material grabbing assembly is arranged on the rack and located above the material frame, and is used for grabbing the material in the material frame.

[0010] According to the material feeding mechanism, at least the following beneficial effects are achieved: the material feeding mechanism is provided with the slidable material frames, and in the case that one of the material frames needs to be replenished, the other material frame can continuously feed materials, so that the production efficiency of the brim is improved.

[0011] According to some embodiments of the present application, the bottom of the slidable material frame is provided with a sliding plate, the sliding plate is connected with the rack through a second driving member, the output end of the second driving member is connected with the sliding plate, and the second driving member is configured to drive the sliding plate to slide on the rack.

[0012] According to some embodiments of the present application, the material frame is provided with an avoiding groove, the avoiding groove extends along the vertical direction, the output end of the first driving member is slidingly arranged in the avoiding groove, and the output end of the first driving member is located in the material bin and is detachably connected with the material supporting plate.

[0013] According to some embodiments of the present application, the lower end of the material supporting plate is provided with a supporting rod, the supporting rod extends along the vertical direction, one end of the supporting rod is connected with the material supporting plate, and the other end of the supporting rod abuts against the sliding plate, and the output end of the first driving member is detachably connected with the lower end of the material supporting plate.

[0014] According to some embodiments of the present application, the output end of the first driving member is connected with the material supporting plate through magnetic attraction.

[0015] According to some embodiments of the present application, the material grabbing assembly comprises:

[0016] a grabbing member configured to grab the material in the material frame; and

[0017] a third driving member arranged on the rack, an output end of the third driving member being connected with the grabbing member through a fourth driving member, the third driving member being configured to drive the fourth driving member to slide along the horizontal direction, and the fourth driving member being configured to drive the grabbing member to move along the vertical direction, so that the grabbing member grabs the material in the material bin.

[0018] According to some embodiments of the present application, the grabbing member is a suction cup.

[0019] According to some embodiments of the present application, the shape of the material supporting plate matches the shape of the cross section of the material bin.

[0020] According to some embodiments of the present invention, two material frames are provided, and the two material frames are arranged at intervals along the first horizontal direction, and one of the material frames can slide on the frame along the second horizontal direction.

[0021] According to a second aspect of the present invention, the sewing machine includes the material feeding mechanism described in any one of the embodiments of the first aspect.

[0022] The sewing machine according to the embodiments of the present invention has at least the following beneficial effects: the sewing machine of the second aspect of the present invention has all the beneficial effects brought about by the material feeding mechanism of the first aspect embodiment described above, which will not be repeated here.

[0023] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0025] Figure 1 This is a schematic diagram of the material feeding mechanism according to the first aspect of the present invention;

[0026] Figure 2 for Figure 1 A schematic diagram showing the material frame of the material feeding mechanism sliding out.

[0027] Figure 3 for Figure 2 The diagram shows the connection between the material lifting assembly and the material tray.

[0028] Figure 4 for Figure 3 The diagram shows the state where the material lifting component is separated from the material tray;

[0029] Figure 5 for Figure 2 The diagram shown is a bottom view of the material frame.

[0030] Icon labels:

[0031] Rack 10;

[0032] Material frame 20; hopper 21; slide plate 22; second drive unit 23; clearance groove 24;

[0033] Material lifting assembly 30; first driving component 31; material pallet 32; support rod 33;

[0034] Material gripping assembly 40; gripping component 41; third drive component 42; fourth drive component 43. Detailed Implementation

[0035] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] In the description of this utility model, the use of "first" and "second" is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features or the order of the technical features.

[0037] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0038] The frame 10 has a first horizontal direction (left-right direction as shown in the figure) and a second horizontal direction (front-back direction as shown in the figure), which are perpendicular to each other; a material frame 20 is vertically mounted on the frame 10, and multiple material frames 20 are provided, which are spaced apart along the first horizontal direction on the frame 10. At least one material frame 20 can slide along the second horizontal direction on the frame 10. The material frame 20 has a hopper 21 inside, and a liftable material tray 32 is provided in the hopper 21; a lifting assembly. The component 30 is mounted on the frame 10 and located on one side of the material frame 20. The lifting component 30 includes a material tray 32 and a first driving component 31. The first driving component 31 is mounted on one side of the material frame 20. The material tray 32 is configured to be detachably mounted on the output end of the first driving component 31. The first driving component 31 is configured to drive the material tray 32 to move up and down in the material frame 20. The gripping component 40 is mounted on the frame 10 and located above the material frame 20. The gripping component 40 is used to grip the material in the material frame 20.

[0039] The utility model discloses a material feeding mechanism, through setting up a plurality of material frame 20 along the first horizontal direction interval arrangement, and at least make one of material frame 20 can slip in the rack 10 along the second horizontal direction, realized the flexible adjustment and replacement of material frame 20, greatly improved the adaptability and flexibility of feeding mechanism. The material frame 20 inside the bunker 21 is provided with the material support plate 32 of liftable, cooperates the first drive 31 of material lifting assembly 30, can conveniently realize the lifting operation of material, and it is convenient to snatch material subassembly 40 snatch. This design not only improves the feeding efficiency, also reduced the production capacity waste of equipment because of waiting for the material, makes the material feeding mechanism can continuously, efficiently carry out material feeding operation, satisfies the large -scale, high -efficient production demand.

[0040] Specifically, the embodiment provides a material feeding mechanism, mainly used for the feeding operation of duck bill cap brim. The feeding mechanism includes rack 10, material frame 20, material lifting assembly 30 and snatch material subassembly 40. Rack 10 has first horizontal direction and second horizontal direction, and the two are perpendicular to each other. Material frame 20 is vertically arranged on rack 10, and a plurality of along the first horizontal direction interval arrangement is arranged. Among them, at least one material frame 20 is designed as can slip along the second horizontal direction on rack 10, to flexibly adjust or replace material frame 20 according to production demand. Each material frame 20 is internally provided with a bunker 21, and the bunker 21 is provided with liftable material support plate 32 for supporting and lifting material. Material lifting assembly 30 is arranged on one side of rack 10 and beside material frame 20. Material lifting assembly 30 includes material support plate 32 and first drive 31 (such as cylinder assembly, hydraulic cylinder assembly or screw assembly). The first drive 31 is fixedly arranged on one side of the material frame 20, and the output end is detachably connected with the material support plate 32. The first drive 31 can drive the material support plate 32 to lift in the material frame 20, so as to lift the material to the position suitable for snatch material subassembly 40 to snatch. Snatch material subassembly 40 is arranged above rack 10 and above material frame 20. Snatch material subassembly 40 is used for grabbing the material in material frame 20, such as duck bill cap brim, and conveying it to the next process for processing.

[0041] Therefore, it can be understood that, according to the material feeding mechanism of the utility model embodiment, at least has the following beneficial effects: the material feeding mechanism can continuously feed in another material frame 20 when one of the material frames 20 needs to be replenished, which can avoid the situation of stopping feeding due to the need for replenishment, thereby improving the production efficiency of the brim.

[0042] Reference Figure 2 And Figure 5In some embodiments of the utility model, the material frame 20 capable of sliding is provided with a sliding plate 22 at the bottom, the sliding plate 22 is connected with the rack 10 through a second driving element 23 (such as a cylinder assembly, a hydraulic cylinder assembly or a screw assembly), the output end of the second driving element 23 is connected with the sliding plate 22, and the second driving element 23 is configured to drive the sliding plate 22 to slide on the rack 10.In the material feeding mechanism of the utility model, the material frame 20 capable of sliding is provided with the sliding plate 22 at the bottom.The sliding plate 22 is connected with the rack 10 through the second driving element 23, and specifically, the output end of the second driving element 23 is tightly connected with the sliding plate 22.When it is necessary to adjust or replace the material frame 20, the second driving element 23 is activated to drive the sliding plate 22 to slide on the rack 10 along the set slide rail or slide channel.In this way, the material frame 20 connected with the sliding plate 22 also moves along the second horizontal direction on the rack 10, and the flexible adjustment and positioning of the material frame 20 are realized.At this time, the hopper 21 in the material frame 20 can be put into new materials to be processed, and the grabbing assembly 40 can be slid to other material frames 20 to grab materials.Through the accurate control of the second driving element 23, the stability and accuracy of the material frame 20 during the sliding process can be ensured, so that the reliability and use efficiency of the whole feeding mechanism are improved.

[0043] Referring to Figures 2 to 5 In some embodiments of the utility model, the material frame 20 is provided with an avoiding groove 24, the avoiding groove 24 extends along the vertical direction, the output end of the first driving element 31 is slidingly arranged in the avoiding groove 24, and the output end of the first driving element 31 is located in the hopper 21 and is detachably connected with the material supporting plate 32.In the material feeding mechanism of the utility model, the avoiding groove 24 is specially arranged on the material frame 20.The avoiding groove 24 extends along the vertical direction and provides a sliding space for the output end of the first driving element 31.The output end of the first driving element 31 is designed to be slidingly arranged in the avoiding groove 24, so that it can freely move in the vertical direction.When it is necessary to lift the material supporting plate 32, the output end of the first driving element 31 slides in the avoiding groove 24 and is detachably connected with the material supporting plate 32 located in the hopper 21.This design enables the first driving element 31 to accurately control the lifting of the material supporting plate 32, and also facilitates the installation and disassembly of the material supporting plate 32, improves the flexibility of the feeding mechanism and the convenience of maintenance.

[0044] According to some embodiments of the utility model, the lower end of the material supporting plate 32 is provided with a supporting rod 33, the supporting rod 33 extends along the vertical direction, one end of the supporting rod 33 is connected with the material supporting plate 32, and the other end of the supporting rod 33 abuts against the sliding plate 22. The output end of the first driving element 31 is detachably connected with the lower end of the material supporting plate 32. In the material feeding mechanism of the utility model, for the material frame 20 capable of sliding, the lower end of the material supporting plate 32 inside is provided with the supporting rod 33. The supporting rod 33 extends along the vertical direction, one end is firmly connected with the material supporting plate 32, and the other end abuts against the sliding plate 22. When the output end of the first driving element 31 needs to be connected with the material supporting plate 32 to drive the material supporting plate 32 to ascend and descend, it can be detachably connected with the lower end of the material supporting plate 32. This design not only ensures the stability of the material supporting plate 32 during the ascending and descending process, but also provides additional supporting force for the material supporting plate 32 through the abutting relationship between the supporting rod 33 and the sliding plate 22, thereby enhancing the structural strength and reliability of the whole feeding mechanism. Meanwhile, the detachable connection mode also makes the installation and dismounting of the material supporting plate 32 more convenient. Specifically, when the material frame 20 needs to add the material to be processed and needs to slide forward, the first driving element 31 can drive the material supporting plate 32 to slide to the bottom end of the material bin 21 until the lower end of the supporting rod 33 abuts against the sliding plate 22, then the first driving element 31 continues to drive the material supporting plate 32 to descend, and because the supporting rod 33 supports the material supporting plate 32, the output end of the first driving element 31 is separated from the material supporting plate 32, at this time, the second driving element 23 can be started to slide the material frame 20 out of the feeding position.

[0045] In some embodiments of the utility model, the output end of the first driving element 31 is connected with the material supporting plate 32 through magnetic attraction. Specifically, the output end of the first driving element 31 is provided with a magnet or a magnetic component, and the corresponding position of the material supporting plate 32 is provided with an iron or magnetic component that is attracted to the magnet or the magnetic component. When the material supporting plate 32 needs to be driven to ascend and descend, the output end of the first driving element 31 is tightly connected with the material supporting plate 32 through magnetic attraction, so that the material supporting plate 32 is stably driven, and when separation is needed, the output end of the first driving element 31 is driven to descend, so that the two are separated. In other embodiments, the output end of the first driving element 31 can be connected with the material supporting plate 32 through elastic buckling, which is not limited in the utility model.

[0046] Referring to Figures 1 to 2In some embodiments of the utility model, grab component 40 includes: grab piece 41 and third driving part 42, grab piece 41 is configured to grab the material in material frame 20;Third driving part 42 is set up on rack 10, and the output end of third driving part 42 is connected grab piece 41 through fourth driving part 43, and third driving part 42 is configured to drive fourth driving part 43 to slip along the horizontal direction, and fourth driving part 43 is configured to drive grab piece 41 to move along the vertical direction, so that grab piece 41 grabs the material in hopper 21.

[0047] In the material feeding mechanism of the utility model, grab component 40 mainly includes grab piece 41 and third driving part 42 (such as cylinder assembly, hydraulic cylinder assembly or screw assembly, etc.). Grab piece 41 is specially configured to firmly grab the material, such as duck bill brim, to ensure that the material does not fall or damage during conveying. Third driving part 42 is firmly set on rack 10, and its output end is connected with grab piece 41 through fourth driving part 43 (such as cylinder assembly, hydraulic cylinder assembly or screw assembly, etc.). The main function of third driving part 42 is to drive fourth driving part 43 to slip along the horizontal direction. In this way, grab piece 41 can move horizontally to the upper side of material frame 20 under the driving of third driving part 42, and align with the material to be grabbed. Fourth driving part 43 is responsible for driving grab piece 41 to move along the vertical direction. When grab piece 41 moves horizontally to the appropriate position, fourth driving part 43 drives grab piece 41 to move downward into hopper 21 and firmly grab the material. After completing the grabbing, fourth driving part 43 drives grab piece 41 to move upward to take the material out of hopper 21. Through the cooperation of third driving part 42 and fourth driving part 43, grab piece 41 can move flexibly in the horizontal direction and the vertical direction to realize accurate grabbing and conveying of the material. This design not only improves the automation degree of the feeding mechanism, but also ensures accurate grabbing and efficient conveying of the material.

[0048] Referring to Figures 1 to 2 In some embodiments of the utility model, grab piece 41 is a suction cup. When third driving part 42 and fourth driving part 43 cooperate to move the suction cup above the material and align, the suction cup will descend and contact the surface of the material. Then, through the corresponding negative pressure generating device (such as a vacuum pump, etc.), negative pressure is generated in the suction cup, so that the suction cup tightly adsorbs the material. Next, fourth driving part 43 drives the suction cup to move upward, takes the material out of hopper 21, and conveys it to the next process for processing.

[0049] Referring to Figures 1 to 4In some embodiments of the present utility model, the shape of the material supporting plate 32 matches the shape of the cross section of the material bin 21. In the material feeding mechanism of the present utility model, the shape of the material supporting plate 32 is designed to match the shape of the cross section of the material bin 21. The material bin 21 is a space for storing materials, and the shape of its cross section may vary depending on the type of material, which can be rectangular, circular or other shapes. In order to ensure that the material supporting plate 32 can closely fit the bottom of the material bin 21 and effectively support and lift the material, the shape of the material supporting plate 32 is designed to match the cross section of the material bin 21. For example, if the cross section of the material bin 21 is rectangular, the material supporting plate 32 will also be designed to be rectangular, and its size will be adapted to the size of the bottom of the material bin 21 to ensure that the material supporting plate 32 can completely cover the bottom of the material bin 21 and provide stable support. This matching design not only improves the fit between the material supporting plate 32 and the material bin 21, but also ensures the stability and accuracy of the material during lifting, avoiding the tilting or falling of the material due to the mismatch of the supporting plate shape.

[0050] Referring to Figures 1 to 2 In some embodiments of the present utility model, two material frames 20 are provided, and the two material frames 20 are arranged in a spaced manner along the first horizontal direction, and one of the material frames 20 can slide on the rack 10 along the second horizontal direction.

[0051] In the material feeding mechanism of the present utility model, two material frames 20 are provided, and the two material frames 20 are arranged in a spaced manner along the first horizontal direction on the rack 10. This design allows the mechanism to contain two groups of materials at the same time, improving the feeding efficiency and processing capacity of the material. Among them, one material frame 20 is specially designed to slide on the rack 10 along the second horizontal direction. The other material frame 20 can be fixed on the rack 10. For example, during production, when a group of materials is consumed or needs to be replaced, the material frame 20 can be slid to leave the feeding position, and then another prepared material frame 20 is slid to the feeding position to continue the feeding operation. This design not only improves the flexibility of the feeding mechanism, but also facilitates the replacement and replenishment of materials, meeting the needs of continuous and efficient production.

[0052] Of course, it should be noted that in some embodiments, three material frames 20 can also be provided, and the material frames 20 on both sides can be movably arranged on the rack 10. During production, when the outer material is consumed or needs to be replaced, the material frame 20 can be slid to leave the feeding position, and then the middle prepared material frame 20 is slid to the feeding position to continue the feeding operation. Of course, more can also be provided, which is not specifically limited in the present utility model.

[0053] According to the sewing machine (not shown in the figure) of the second aspect of the utility model, the sewing machine comprises the material feeding mechanism of any one of the first aspect of the utility model.

[0054] The technical features of the above-mentioned embodiments can be combined arbitrarily, and in order to make the description simple, all possible combinations of the technical features in the above-mentioned embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, it should be considered that it is within the scope of the present application.

[0055] Of course, the utility model is not limited to the above-mentioned implementation, and the skilled person in the art can also make equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the present application.

Claims

1. A material feeding mechanism, characterized by, include: A frame having a first horizontal direction and a second horizontal direction, wherein the second horizontal direction is perpendicular to the first horizontal direction. A material frame is vertically mounted on the frame. Multiple material frames are arranged at intervals along a first horizontal direction on the frame. At least one material frame can slide along a second horizontal direction on the frame. The material frame has a hopper inside, and the hopper is equipped with a liftable material tray. A material lifting assembly, disposed on the frame and located on one side of the material frame, includes a material tray and a first driving member. The first driving member is disposed on one side of the material frame, and the material tray is detachably disposed on the output end of the first driving member. The first driving member is configured to drive the material tray to move up and down within the material frame. A material gripping assembly is disposed on the frame and located above the material frame, and is used to grip the material in the material frame.

2. The material loading mechanism according to claim 1, characterized in that, The bottom of the material frame, which is capable of sliding, is provided with a sliding plate. The sliding plate is connected to the frame via a second drive unit. The output end of the second drive unit is connected to the sliding plate. The second drive unit is configured to drive the sliding plate to slide on the frame.

3. The material loading mechanism of claim 1, wherein, The material frame is provided with a clearance groove that extends vertically. The output end of the first drive member is slidably disposed in the clearance groove. The output end of the first drive member is located in the hopper and is detachably connected to the material pallet.

4. The material loading mechanism according to claim 2, wherein, A support rod is provided at the lower end of the material pallet. The support rod extends vertically, with one end connected to the material pallet and the other end abutting against the sliding plate. The output end of the first drive component is detachably connected to the lower end of the material pallet.

5. The material loading mechanism of claim 1, wherein, The output end of the first driving component is magnetically connected to the material tray.

6. The material loading mechanism of claim 1, wherein, The material handling assembly includes: A gripper, configured to grip the material in the material frame; and A third driving component is disposed on the frame. The output end of the third driving component is connected to the gripper via a fourth driving component. The third driving component is configured to drive the fourth driving component to slide horizontally, and the fourth driving component is configured to drive the gripper to move vertically, so that the gripper grips the material in the hopper.

7. The material loading mechanism of claim 6, wherein, The gripping component is a suction cup.

8. The material loading mechanism of claim 1, wherein, The shape of the material pallet matches the shape of the cross-section of the silo.

9. The material loading mechanism of claim 1, wherein, Two material frames are provided, and the two material frames are arranged at intervals along the first horizontal direction. One of the material frames can slide on the frame along the second horizontal direction.

10. A sewing machine characterized by comprising: Includes the material feeding mechanism as described in any one of claims 1 to 9.