Knitted fabric rapid carding device

Abstract

The utility model relates to the technical field of quick carding of knitted fabrics, in particular to a quick carding device for knitted fabrics, which comprises a carding frame, the inner wall of the carding frame is rotatably connected with a licker-in, and the surface of the carding frame is provided with a dust collection mechanism; the impurity removing mechanism comprises a plurality of fixing frames fixedly connected to the two ends of the licker-in, carding plates are slidably connected to the surfaces of the fixing frames, and the upper ends of the surfaces of the carding plates are triangular; according to the device, through the licker-in and the protruding blocks, the carding plate moves on the surface of the fixing frame, then the surfaces of the needle teeth on the licker-in are cleaned, and compared with an existing dust collection device which is difficult to adsorb cotton fibers and other impurities attached to a carding brush, the mode has the advantages that the impurities attached to the surface of the licker-in are pushed and cleaned; therefore, impurities such as cotton fibers on the licker-in can be conveniently and rapidly adsorbed by the dust collection mechanism, the cleanliness of the surface of the licker-in is guaranteed, and the carding effect of the licker-in on knitted fabric is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to knitting fabric quick carding technical field, especially a kind of knitting fabric quick carding device. BACKGROUND

[0002] Knitting fabric quick carding device is the key equipment in the knitting production process, its main role is to make the fiber in knitting fabric more straight, fluffy, remove impurities and defects, so as to improve the quality and performance of fabric.

[0003] Through the search, China patent "a kind of knitting fabric quick carding device" authorized announcement number "CN221026577U" is realized by carding brush, brush rotating core, brush motor and dust collection device, the carding looks like carding fabric is carded, at this time dust collection device is adsorbed to the lint and dust generated by carding, and then blocks the lint and dust from floating.

[0004] In the above application, because the adsorption port of dust collection device is aligned with carding fabric, the lint and other impurities attached to carding brush are difficult to be adsorbed, which affects the carding effect of carding brush on knitting fabric.

[0005] Therefore, a kind of knitting fabric quick carding device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide knitting fabric quick carding device to solve the above problems, and improve the problem that lint and other impurities attached to carding brush are difficult to be adsorbed.

[0007] The utility model realizes the above-mentioned purpose by the following technical scheme, a kind of knitting fabric quick carding device, including: carding frame, the inner wall of the carding frame is rotatably connected with taker-in, the surface of the carding frame is equipped with dust collection mechanism;Impurity removal mechanism, the impurity removal mechanism includes the fixed frame of being fixedly connected to the both ends of taker-in, the surface of the fixed frame is slidably connected with carding plate, the surface of the carding plate is the upper end of triangle, the front and rear ends of the carding frame are fixedly connected with lug, the surface of the fixed frame is fixedly connected with impact block. Through taker-in and lug, it is realized that carding plate moves on the surface of fixed frame, and then the surface of taker-in needle tooth is cleaned, so that dust collection mechanism quickly adsorbs lint and other impurities on taker-in, ensures the cleanness of taker-in surface, and then ensures the carding effect of taker-in on knitting fabric.

[0008] Preferably, the opposite end of the fixed frame and the carding plate is fixedly connected with first spring. Through first spring, one of the carding plates is away from lug, and then one of the carding plates is reset, so as to avoid the influence of carding plate on the carding operation of taker-in on knitting fabric.

[0009] Preferably, the inner wall of the carding frame is fixedly connected with a flattening plate, and the inner wall of the flattening plate is slidably connected with a resisting plate.

[0010] Preferably, the bottom of the resisting plate is fixedly connected with a second spring, and the bottom end of the second spring is fixedly connected to the inner wall of the flattening plate. By means of the flattening plate, the bottom of the knitted fabric is supported, and by means of the second spring and the resisting plate, the knitted fabric is pushed upward, so that the needle teeth on the taker-in can quickly card the knitted fabric.

[0011] Preferably, the surface of the carding frame is slidably connected with two sliding frames, and the inner wall of the sliding frame is rotatably connected with a compression roller.

[0012] Preferably, the top of the sliding frame is fixedly connected with a third spring, and the top end of the third spring is fixedly connected to the end of the carding frame. The sliding frame and the compression roller are pushed downward by the third spring, so that the compression roller is pressed on the knitted fabric, thereby limiting the knitted fabric and avoiding the deviation of the knitted fabric during carding.

[0013] Preferably, the dust collection mechanism comprises a dust collection cover fixedly connected to the top of the carding frame, a transparent dust collection box and a first motor fixedly connected to the surface of the carding frame, and the output shaft of the first motor is fixedly connected to one end of the taker-in. One end of the dust collection cover penetrates and extends into the interior of the transparent dust collection box, and the top of the transparent dust collection box is communicated with an air extractor.

[0014] The utility model discloses the beneficial effect is:

[0015] 1. By taker-in and protruding block, realize the carding plate on the surface of fixed frame movement, and then the needle teeth surface on the taker-in is cleaned, compared with the dust collection device of prior art, the cotton wool and other impurities attached to the carding brush are difficult to be adsorbed, and the impurities attached to the surface of the taker-in are pushed and cleaned in this way, so that the dust collection mechanism can quickly adsorb the cotton wool and other impurities on the taker-in, the cleanliness of the surface of the taker-in is ensured, and the carding effect of the taker-in on the knitted fabric is ensured.

[0016] 2. By flattening plate, the bottom of the knitted fabric is supported, and by second spring and resisting plate, the knitted fabric is pushed upward, so that the needle teeth on the taker-in can quickly card the knitted fabric. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the utility model;

[0018] Figure 2 It is the carding frame, the flattening plate and the dust collection mechanism structure schematic diagram of the utility model;

[0019] Figure 3This is a schematic diagram of the impurity removal mechanism of this utility model;

[0020] Figure 4 for Figure 3 A magnified view of A in the middle.

[0021] In the diagram: 1. Combing frame; 2. Spike roller; 3. Dust collection mechanism; 31. First motor; 32. Dust collection hood; 33. Transparent dust collection box; 34. Exhaust fan; 4. Impurity removal mechanism; 41. Combing plate; 42. Fixing frame; 43. Protrusion; 44. First spring; 45. Impact block; 46. Support plate; 47. Second spring; 48. Flat plate; 49. Sliding frame; 410. Pressure roller; 411. Third spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In practical implementation: such as Figures 1-4 As shown, a rapid combing device for knitted fabrics includes: a combing frame 1, with a licker-in roller 2 rotatably connected to the inner wall of the combing frame 1, and a dust-collecting mechanism 3 provided on the surface of the combing frame 1; and a debris removal mechanism 4, which includes several fixed frames 42 fixedly connected to both ends of the licker-in roller 2, with a combing plate 41 slidably connected to the surface of the fixed frames 42. The upper end of the surface of the combing plate 41 is triangular, and protrusions 43 are fixedly connected to both the front and rear ends of the combing frame 1. Impact blocks 45 are fixedly connected to the surface of the fixed frames 42. There is a gap between the end of the protrusion 43 and the surface of the licker-in roller 2.

[0024] Both sides of the inner wall of the carding frame 1 are slidably connected to fixed blocks. An electric push rod is fixedly connected to the end of the carding frame 1. The telescopic end of the electric push rod is fixedly connected to the front end of the fixed block. The fixed block and the inner wall of the carding frame 1 are rotatably connected to limit rods. A second motor is fixedly connected to the front end of the fixed block. The output shaft of the second motor is fixedly connected to one end of one of the limit rods. An unwinding roller and a winding roller are snapped onto the surface of the limit rod.

[0025] When the knitted fabric needs to be quickly carded, the knitted fabric is pretreated before carding, such as using steam humidification, oiling and other methods to improve the softness and lubricity of the fibers on the unwinding roller, reduce the friction between the fibers, and make the carding process smoother. The unwinding roller and the winding roller are both installed on the limiting rod, one end of the knitted fabric wound on the unwinding roller is installed on the winding roller, the second motor is manually turned on, the output shaft of the second motor rotates to drive the unwinding roller and the winding roller to rotate, the unwinding roller rotates to relax the knitted fabric, and the knitted fabric walks on the carding frame 1. The drive taker 2 rotates, and the taker 2 in rotation cards the knitted fabric to remove impurities and fiber clusters on the knitted fabric, thereby making the fibers of the knitted fabric more straight and uniform, and winding the carded knitted fabric on the winding roller. After carding, the second motor is manually turned off.

[0026] As shown in Figure 4 The fixed frame 42 and the opposite end of the carding plate 41 are fixedly connected with the first spring 44. The impact block 45 is a rubber member, and the carding plate 41 is a stainless steel member.

[0027] The taker 2 rotates to drive a plurality of carding plates 41 to rotate, one of the carding plates 41 abuts against the protrusion 43 in rotation, the protrusion 43 pushes the carding plate 41 upward, one of the carding plates 41 pushes the lint and other impurities attached to the tines on the taker 2, one of the carding plates 41 abuts against the impact block 45, and the lint and other impurities attached to one of the carding plates 41 are shaken off. At this time, the dust collection mechanism 3 adsorbs the pushed lint and other impurities. When one of the carding plates 41 rotates away from the surface of the protrusion 43, the elastic force of the first spring 44 pulls one of the carding plates 41 to reset.

[0028] As shown in Figure 4 The inner wall of the carding frame 1 is fixedly connected with the flattening plate 48, the inner wall of the flattening plate 48 is slidably connected with the abutting plate 46, the bottom of the abutting plate 46 is fixedly connected with the second spring 47, the bottom end of the second spring 47 is fixedly connected to the inner wall of the flattening plate 48, the surface of the carding frame 1 is slidably connected with two sliding frames 49, the inner wall of the sliding frame 49 is rotatably connected with the pressure roller 410, the top of the sliding frame 49 is fixedly connected with the third spring 411, and the top end of the third spring 411 is fixedly connected to the end of the carding frame 1.

[0029] The elastic force of the third spring 411 pushes the sliding frame 49 downward, the pressure roller 410 presses the knitted fabric, and the knitted fabric walks on the top of the flattening plate 48, the elastic force of the second spring 47 pushes the abutting plate 46 upward, the tines on the taker 2 can always contact the knitted fabric, and the knitted fabric is quickly carded.

[0030] As shown in Figure 2As shown, the dust collection mechanism 3 includes a dust cover 32 fixedly connected to the top of the carding frame 1, a transparent dust collection box 33 and a first motor 31 fixedly connected to one end of the licker-in 2 are fixedly connected to the surface of the carding frame 1, one end of the dust cover 32 penetrates and extends to the inside of the transparent dust collection box 33, and the top of the transparent dust collection box 33 is communicated with an air extractor 34. The inside of the transparent dust collection box 33 is filled with a liquid such as water.

[0031] In use, the first motor 31 and the air extractor 34 are manually started, the air extractor 34 extracts the air inside the transparent dust collection box 33, a negative pressure is formed in the transparent dust collection box 33 to generate suction, the output shaft of the first motor 31 rotates to drive the licker-in 2 to rotate, the licker-in 2 rotates to drive the plurality of carding plates 41 to rotate, one of the carding plates 41 abuts against the protrusion 43 in rotation, the protrusion 43 pushes the carding plate 41 upward at the protruding position, one of the carding plates 41 is pushed upward to push the lint and other impurities attached to the needle teeth of the licker-in 2, one of the carding plates 41 is impacted on the impact block 45, and the lint and other impurities attached to one of the carding plates 41 are shaken off, at this time, the dust cover 32 adsorbs and transports the pushed lint and other impurities into the water in the transparent dust collection box 33, and the elastic force of the first spring 44 resets one of the carding plates 41 after rotating away from the surface of the protrusion 43. After carding, the first motor 31 and the air extractor 34 are manually turned off.

[0032] It should be noted that the carding frame 1, the licker-in 2, the first motor 31, the dust cover 32, the transparent dust collection box 33, the air extractor 34 and the second motor in the above description are all relatively mature devices in the prior art, and the specific model can be selected according to actual needs, and the first motor 31, the air extractor 34 and the second motor can be powered by an internal power supply or a mains power supply, and the specific power supply mode is selected as needed, which will not be described here.

[0033] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A rapid knitting fabric carding device, characterized in that, Include: The combing frame (1), the inner wall of the combing frame (1) is rotatably connected with the licker-in (2), and the surface of the combing frame (1) is provided with a dust collection mechanism (3); The impurity removal mechanism (4) comprises a plurality of fixed frames (42) fixedly connected to both ends of the licker-in (2), the surface of the fixed frame (42) is slidably connected with a combing plate (41), the upper end of the surface of the combing plate (41) is triangular, the front and rear ends of the combing frame (1) are fixedly connected with protrusions (43), and the surface of the fixed frame (42) is fixedly connected with an impact block (45).

2. A device for rapid carding of knitted fabric according to claim 1, characterized in that: The opposite ends of the fixed frame (42) and the combing plate (41) are fixedly connected with first springs (44).

3. A device for rapid carding of knitted fabric according to claim 1, characterized in that: The inner wall of the combing frame (1) is fixedly connected with a leveling plate (48), and the inner wall of the leveling plate (48) is slidably connected with a resisting plate (46).

4. A device for rapid carding of knitted fabric according to claim 3, characterized in that: The bottom of the resisting plate (46) is fixedly connected with a second spring (47), and the bottom end of the second spring (47) is fixedly connected to the inner wall of the leveling plate (48).

5. A device for rapid carding of knitted fabric according to claim 1, characterized in that: The surface of the combing frame (1) is slidably connected with two slide frames (49), and the inner wall of the slide frame (49) is rotatably connected with a compression roller (410).

6. A device for rapid carding of knitted fabric according to claim 5, characterized in that: The top of the slide frame (49) is fixedly connected with a third spring (411), and the top end of the third spring (411) is fixedly connected to the end of the combing frame (1).

7. A device for rapid carding of knitted fabric according to claim 1, characterized in that: The dust collection mechanism (3) comprises a dust collection cover (32) fixedly connected to the top of the combing frame (1), a transparent dust collection box (33) and a first motor (31) fixedly connected to the surface of the combing frame (1), the output shaft of the first motor (31) is fixedly connected to one end of the licker-in (2), one end of the dust collection cover (32) penetrates and extends into the inside of the transparent dust collection box (33), and the top of the transparent dust collection box (33) is communicated with an air suction fan (34).

Images