Front grouting pump supporting and lifting device and anchor rod trolley

By designing a front-mounted grouting pump support lifting device, the problem of inconvenient movement of grouting equipment was solved, achieving stable support and flexible relocation of the grouting pump, improving construction efficiency and reducing costs.

CN223952656UActive Publication Date: 2026-02-27CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202520771141.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-02-27
Estimated Expiration
2035-04-22

AI Technical Summary

Technical Problem

Existing grouting equipment is inconvenient to move and lacks flexibility, resulting in high labor and material costs for anchor bolt construction.

Method used

Design a front-mounted grouting pump support lifting device, including an intermediate support and a support platform. The lifting platform is driven to rise and fall by a linear drive mechanism to adapt to the uneven ground inside the tunnel, provide stable support, and move the lifting platform off the ground after the operation is completed, simplifying the relocation process.

Benefits of technology

It improved construction efficiency, reduced labor and material costs, enhanced the adaptability and stability of equipment, and simplified the transportation process of grouting pumps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a front grouting pump supporting and lifting device and an anchor rod trolley, which comprise a middle support used for being connected with a frame and a supporting platform arranged on the middle support and used for driving a grouting pump to ascend and descend. The supporting platform comprises a lifting base arranged on the middle support, a lifting table movably connected with the lifting base and a linear driving mechanism used for driving the lifting table to ascend and descend relative to the lifting base. The middle support comprises a first connecting plate used for being connected with the lifting base, a second connecting plate arranged on the first connecting plate and used for being connected with a frame and a third connecting plate arranged on the second connecting plate and used for being connected with the frame, and the first connecting plate, the second connecting plate and the third connecting plate are arranged perpendicular to one another. The lifting platform not only can ensure simple and convenient feeding operation, but also can ensure the trafficability of the whole vehicle, the practicability is high, the grouting pump is transferred and moved along with the anchor rod trolley, the time for independently transferring the grouting pump can be saved, the construction efficiency can be effectively improved, and the cost of manpower and material resources can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to special vehicle technical field, in particular, relate to a front -positioned grouting pump support lifting device. In addition, the utility model relates to an anchor rod trolley comprising the front -positioned grouting pump support lifting device. BACKGROUND

[0002] Anchor rod construction is the key link of tunnel construction. At present, the mechanical degree of anchor rod construction of underground engineering improves obviously, and the main equipment of mechanized construction is engineering chassis anchor rod trolley, and the function gradually tends to be complete, and the existing engineering chassis anchor rod trolley can realize drilling, anchor rod installation and grouting integrated construction, but engineering chassis anchor rod trolley has the disadvantages of high cost, inconvenient transfer, single process adaptation etc., and there is certain necessity to develop vehicle-mounted anchor rod trolley.

[0003] Due to space limitation, the grouting pump or mixer used for anchor rod grouting is generally loaded to the construction site by other mobile equipment alone and is supported by fixed steel foot supports. Since the grouting equipment itself is heavy, the equipment is inconvenient to move, and the flexibility is poor, and the ground in the tunnel is uneven, there is the risk of unstable grouting construction, which affects the construction efficiency, and leads to high cost of manpower and material resources for anchor rod construction. SUMMARY

[0004] The utility model provides a front -positioned grouting pump support lifting device and anchor rod trolley to solve the technical problem of inconvenient movement of the existing grouting equipment, poor flexibility, leading to high cost of manpower and material resources for anchor rod construction.

[0005] According to one aspect of the utility model, a front -positioned grouting pump support lifting device is provided, which comprises a middle support for connecting a vehicle frame and a support platform for driving grouting pump lifting arranged on the middle support, the support platform comprises a lifting seat arranged on the middle support, a lifting platform movably connected with the lifting seat and a linear drive mechanism for driving the lifting platform to lift relative to the lifting seat, the middle support comprises a first connecting plate for connecting the lifting seat, a second connecting plate arranged on the first connecting plate for connecting the vehicle frame and a third connecting plate arranged on the second connecting plate for connecting the vehicle frame, and the first connecting plate, the second connecting plate and the third connecting plate are arranged perpendicular to each other.

[0006] Further, a plurality of through holes are formed on the first connecting plate, a waist-shaped hole is arranged on the second connecting plate and / or the third connecting plate, the length direction of the waist-shaped hole is perpendicular to the arrangement of the first connecting plate, and a fastener is arranged in the through hole and the waist-shaped hole.

[0007] Further, the lifting seat comprises a first column, a first cross beam and a guide rail, the first column and the first cross beam are connected to form a portal frame, the guide rail is arranged on the first column, the lifting platform comprises a second column, a second cross beam and a longitudinal beam arranged perpendicularly to each other, the second column, the second cross beam and the longitudinal beam are connected to form an L-shaped frame, a linear movement mechanism adapted to the guide rail is arranged on the second cross beam, one end of the linear movement mechanism is connected with the first cross beam, and the other end is connected with the second column or the second cross beam.

[0008] Further, the linear movement mechanism comprises a first mounting plate, a second mounting plate connected perpendicularly to the first mounting plate, a plurality of first rollers arranged on the first mounting plate and a plurality of second rollers arranged on the second mounting plate, the axes of the first rollers and the second rollers are arranged perpendicularly, a groove is formed in the guide rail, the first rollers are in rolling connection with the side surface of the guide rail, and the second rollers are in rolling embedding in the groove.

[0009] Further, a first safety lug is arranged on the first column or the first cross beam, a second safety lug is arranged on the second cross beam, and the first safety lug and the second safety lug are detachably connected through a safety pin.

[0010] Further, the lifting platform further comprises a third column and an inclined beam, the third column is arranged in parallel with the second column, the length of the third column is smaller than that of the second column, and the top end of the third column is connected with the second column through the inclined beam.

[0011] Further, the top end of the first column is provided with a limiting block for limiting the maximum lifting height of the lifting platform.

[0012] Further, the second cross beam and / or the longitudinal beam are provided with a grouting pump mounting seat.

[0013] Further, the second column or the third column is provided with a bent plate for mounting an electric control box.

[0014] According to another aspect of the utility model, a kind of anchor rod trolley is further provided, it includes above-mentioned front-mounted grouting pump support lifting device.

[0015] The utility model has the following beneficial effects:

[0016] The front-mounted grouting pump supporting and lifting device, the first connecting plate of the middle support is connected with the lifting seat, the second connecting plate and the third connecting plate can be connected with two different mounting surfaces of the vehicle frame, and the indirect firmness can be ensured; the grouting pump is arranged on the lifting platform, the lifting platform is driven to lift relative to the lifting seat through the linear driving mechanism, when loading or grouting operation is carried out, the linear driving mechanism drives the lifting platform to move downwards until the lifting platform contacts the ground, the grouting pump can be provided with stable support, the placing problem caused by uneven ground in the tunnel can be effectively avoided, and the adaptability is high; when the grouting operation is completed and the scene is changed or the lifting platform is moved, the linear driving mechanism drives the lifting platform to move upwards until the lifting platform reaches the specified ground clearance, at this time, the vehicle is started to change the scene or move; the lifting platform can ensure that the loading operation is simple and convenient, and the whole vehicle passability is ensured, and the practicality is high; the grouting pump changes the scene and moves with the anchor rod trolley, the time for separately transporting the grouting pump can be saved, and the construction efficiency can be effectively improved.

[0017] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings that form a part of this application are intended to provide further understanding of the present application, and the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitations on the present application. In the drawings:

[0019] Figure 1 is a structure schematic view of the front-mounted grouting pump supporting and lifting device of the preferred embodiment of the present application;

[0020] Figure 2 is a structure schematic view of the supporting platform of the preferred embodiment of the present application;

[0021] Figure 3 is a structure schematic view of the middle support of the preferred embodiment of the present application;

[0022] Figure 4 is a structure schematic view of the lifting platform of the preferred embodiment of the present application;

[0023] Figure 5 is a structure schematic view of the lifting seat of the preferred embodiment of the present application;

[0024] Figure 6 is a structure schematic view of the guide rail of the preferred embodiment of the present application;

[0025] Figure 7 is a structure schematic view of the linear moving mechanism of the preferred embodiment of the present application.

[0026] LEGEND KEY:

[0027] 1, support platform; 11, lifting platform; 111, second column; 112, second cross beam; 113, longitudinal beam; 114, second safety lug; 115, third column; 116, inclined beam; 117, grouting pump mounting seat; 118, bending plate; 119, structural reinforcement; 12, lifting seat; 121, first column; 122, first cross beam; 123, guide rail; 124, groove; 125, limiting block; 126, first safety lug; 127, connecting lug; 13, linear drive mechanism; 14, linear movement mechanism; 141, first mounting plate; 142, second mounting plate; 143, first roller; 144, second roller; 15, safety pin; 2, intermediate support; 21, first connecting plate; 22, second connecting plate; 23, third connecting plate; 24, through hole; 25, waist-shaped hole; 26, fastener; 3, vehicle frame. DETAILED DESCRIPTION

[0028] The embodiments of the present application will be described in detail below with reference to the accompanying drawings, but the present application can be implemented in various different ways as defined and covered below.

[0029] Please see Figures 1 to 7 The front-mounted grouting pump supporting and lifting device of the embodiment comprises an intermediate support 2 connected with a vehicle frame 3 and a support platform 1 arranged on the intermediate support 2 and used for driving the grouting pump to lift, the support platform 1 comprises a lifting seat 12 arranged on the intermediate support 2, a lifting platform 11 movably connected with the lifting seat 12, and a linear drive mechanism 13 used for driving the lifting platform 11 to lift relative to the lifting seat 12, the intermediate support 2 comprises a first connecting plate 21 used for connecting the lifting seat 12, a second connecting plate 22 arranged on the first connecting plate 21 and used for connecting the vehicle frame 3, and a third connecting plate 23 arranged on the second connecting plate 22 and used for connecting the vehicle frame 3, and the first connecting plate 21, the second connecting plate 22 and the third connecting plate 23 are arranged perpendicular to each other.

[0030] In this embodiment, the front-mounted grouting pump support lifting device has a first connecting plate 21 of the intermediate bracket 2 connected to the lifting seat 12, and a second connecting plate 22 and a third connecting plate 23 connecting two different mounting surfaces of the frame 3, ensuring indirect and secure connection. The grouting pump is mounted on the lifting platform 11, and the lifting platform 11 is driven to rise and fall relative to the lifting seat 12 by the linear drive mechanism 13. When loading or grouting, the linear drive mechanism 13 drives the lifting platform 11 downward until it contacts the ground, providing stable support for the grouting pump and effectively avoiding placement problems caused by uneven ground in the tunnel, thus exhibiting strong adaptability. When transferring or moving the grouting pump after completion, the linear drive mechanism 13 drives the lifting platform 11 upward until it reaches the specified ground clearance, at which point the vehicle is started for transfer or movement. The lifting platform 11 ensures both convenient loading and vehicle passability, making it highly practical. The grouting pump can be transferred and moved along with the anchor bolt trolley, saving the time of separate pump transport, effectively improving construction efficiency and reducing labor and material costs. Optionally, the linear drive mechanism 13 is a hydraulic cylinder, which is used for direct push, eliminating the wire rope structure, reducing the risk of wire rope breakage due to long-term use, lowering maintenance costs, ensuring safety and reliability, and making it more durable.

[0031] like Figure 2 and Figure 3 As shown, in this embodiment, the first connecting plate 21 has two through holes 24, the second connecting plate 22 has six oblong holes 25, and the third connecting plate 23 has two oblong holes 25. The length direction of the oblong holes 25 is perpendicular to the first connecting plate 21. Fasteners 26 are arranged in the through holes 24 and oblong holes 25. The fasteners 26 on the first connecting plate 21 pass through the through holes 24 and connect to the lifting seat 12. The fasteners 26 on the second connecting plate 22 and the third connecting plate 23 pass through the oblong holes 25 and connect to the frame 3. There is no need to change the size and structure of the intermediate bracket 2, nor is there any need to modify or cut the frame 3. Adjusting the position of the fasteners 26 in the oblong holes 25 can adapt to multiple car frames 3, which has strong versatility. It can be understood that the number of through holes 24 and oblong holes 25 can be increased or decreased according to the installation requirements, and the number of fasteners 26 can be adjusted accordingly. Optionally, the fasteners 26 are connecting pins, screws, bolts, or rivets. Optionally, the second connecting plate 22 is provided with a window, and the third connecting plate 23 is arranged inside the window. The window can effectively reduce the weight of the intermediate support 2, which is convenient for operators to move and can also reduce the load on the whole vehicle.

[0032] like Figure 1 , Figure 4 and Figure 5As shown, in the embodiment, the lifting base 12 comprises two first columns 121, two first beams 122 and two guide rails 123, the two first columns 121 and the two first beams 122 are connected to form a portal frame, and the two guide rails 123 are respectively arranged on the corresponding first columns 121. The lifting platform 11 comprises second columns 111, second beams 112 and longitudinal beams 113 which are arranged perpendicular to each other, the three second columns 111, the second beams 112 and the three longitudinal beams 113 are connected to form an L-shaped frame, the second beams 112 are arranged with linear movement mechanisms 14 which are adapted to the guide rails 123, one end of the linear driving mechanism 13 is connected with the first beam 122, and the other end is connected with the middle second column 111. The lifting platform 11 and the lifting base 12 both adopt a frame structure, which is simple in structure and large in rigidity, and can reduce its own weight compared with using a whole plate, which is convenient to process and can reduce the load of the whole vehicle. It can be understood that the number of the first columns 121, the first beams 122, the second columns 111, the second beams 112 and the three longitudinal beams 113 can be increased or decreased according to the use requirements. Optionally, two connecting lugs 127 corresponding to the through hole 24 are arranged on each first column 121, and the fastener 26 is connected through the connecting lugs 127 and the through hole 24. Optionally, structural reinforcing members 119 are arranged between the first column 121 and the first beam 122, between the second beam 112 and the longitudinal beam 113, between the longitudinal beam 113 and the second column 111, and between the second column 111 and the second beam 112, so as to strengthen the rigidity of the lifting platform 11 and the lifting base 12. The structural reinforcing member 119 is a reinforcing rib, an angle iron or a triangular connecting plate.

[0033] As Figure 6 and Figure 7As shown, in this embodiment, the linear movement mechanism 14 comprises a first mounting plate 141 arranged on the second cross beam 112, a second mounting plate 142 connected perpendicularly with the first mounting plate 141, two first rollers 143 arranged on the first mounting plate 141, and two second rollers 144 arranged on the second mounting plate 142. The axes of the first rollers 143 and the second rollers 144 are arranged perpendicularly. The guide rail 123 is provided with a groove 124, the first rollers 143 are in rolling connection with the side surface of the guide rail 123, and the second rollers 144 are rollingly embedded in the groove 124. The two first rollers 143 are installed side by side on the first mounting plate 141, the two second rollers 144 are installed side by side on the second mounting plate 142, the first mounting plate 141 is connected perpendicularly with the second mounting plate 142, and the second rollers 144 can roll in the groove 124 under the pushing action of the linear driving mechanism 13. The first rollers 143 are in rolling contact with the outside of the guide rail 123, thereby driving the lifting platform 11 to move up and down. The axes of the first rollers 143 and the second rollers 144 are arranged perpendicularly, which can not only reduce the lifting resistance, but also ensure the stability of lifting and prevent the lifting platform 11 from shaking left and right. It can be understood that the number of the first rollers 143 and the second rollers 144 can be increased according to the use requirements. Optionally, the side of the second mounting plate 142 away from the groove 124 is connected with the first mounting plate 141 through a reinforcing rib, so as to improve the connection strength, avoid the side overturning of the second mounting plate 142 to cause a gap between the first rollers 143 and the outside wall of the guide rail 123, thereby ensuring the stability of lifting and preventing the lifting platform 11 from shaking left and right.

[0034] As shown in Figure 4 and Figure 5 As shown, in this embodiment, the first upright column 121 or the first cross beam 122 is arranged with a first safety lug 126, and the second cross beam 112 is arranged with a second safety lug 114. The first safety lug 126 and the second safety lug 114 are detachably connected through a safety pin 15. When the linear driving mechanism 13 drives the lifting platform 11 to rise to the highest point, the safety pin 15 is inserted, and then the vehicle is started to move or transfer, which can avoid the falling of the lifting platform 11 caused by the failure of the linear driving mechanism 13 during the movement or transfer of the vehicle, thereby ensuring the safety of the equipment and personnel. When the vehicle reaches the designated position, the safety pin 15 is removed, and the lifting platform 11 can be driven to descend through the linear driving mechanism 13. The structure is simple, and the operation is convenient.

[0035] As shown in Figure 4As shown in the drawings, in the embodiment, the lifting platform 11 further comprises a third column 115 and a diagonal beam 116, the third column 115 is arranged in parallel with the second column 111, the length of the third column 115 is less than the length of the second column 111, and the top end of the third column 115 is connected with the second column 111 through the diagonal beam 116; the distal end of the second column 111 is connected with the longitudinal beam 113 through the third column 115 and the diagonal beam 116, which can reserve enough space while enhancing the rigidity of the L-shaped frame, thereby avoiding interference with the inlet pipe of the grouting pump.

[0036] As shown in the drawings, Figure 4 In the embodiment, the top end of the first column 121 is provided with a limiting block 125 for limiting the maximum lifting height of the lifting platform 11, when the linear driving mechanism 13 drives the lifting platform 11 to rise to the highest point, the limiting block 125 can abut against the second cross beam 112 at the top end of the lifting platform 11, thereby preventing the linear moving mechanism 14 from slipping off the guide rail 123.

[0037] As shown in the drawings, Figure 4 In the embodiment, the second cross beam 112 is provided with a grouting pump mounting seat 117, the grouting pump is fixedly installed on the lifting platform 11 through the grouting pump mounting seat 117, which can ensure the stability of the grouting pump during work and prevent the grouting pump from shaking left and right; it can be understood that the grouting pump mounting seat 117 can also be arranged on the longitudinal beam 113, according to the size and appearance requirements of the grouting pump, the grouting pump mounting seat 117 is arranged on the second cross beam 112 and / or the longitudinal beam 113, which can meet the assembly of grouting pumps of different models.

[0038] As shown in the drawings, Figure 4 In the embodiment, the second column 111 or the third column 115 is provided with a bent plate 118 for installing an electric control box, on the one hand, the vertical plate on one side of the bent plate 118 can provide an installation fulcrum for the electric control box, and on the other hand, the top horizontal plate can play a protective role for the electric control box, thereby avoiding direct impact of external force on the electric control box and ensuring smooth work of the electric control box.

[0039] The anchor rod trolley comprises the front-mounted grouting pump supporting and lifting device; when loading or grouting is performed, the safety pin 15 is removed, the linear driving mechanism 13 drives the lifting platform 11 to move downwards until the lifting platform 11 is in contact with the ground, the grouting pump can be stably supported, the placing problem caused by the uneven ground in the tunnel can be effectively avoided, and the adaptability is high; when the scene is changed or the anchor rod trolley is moved after the grouting operation is completed, the linear driving mechanism 13 drives the lifting platform 11 to move upwards until the lifting platform 11 reaches the highest point, at this time, the safety pin 15 is inserted, the vehicle is started to change the scene or move, the structure is simple, the operation is convenient, the lifting platform 11 can be prevented from falling due to the failure of the linear driving mechanism 13 in the process of changing the scene or moving the vehicle, and the safety of the equipment and the personnel is ensured; the lifting platform 11 can ensure that the loading operation is simple and convenient and the whole vehicle passability, and the practicality is high; the axes of the first roller 143 and the second roller 144 are vertically arranged, the structure of the guide rail 123 is matched, the lifting resistance can be reduced, the stability of lifting can be ensured, and the lifting frame is prevented from shaking left and right; the grouting pump is changed with the anchor rod trolley, the time for separately transporting the grouting pump can be saved, the construction efficiency can be effectively improved, and the cost of manpower and material resources is reduced.

[0040] The above only describes preferred embodiments of the utility model and is not used to limit the utility model. For those skilled in the art, the utility model can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A front-mounted slip casting pump supporting and lifting device, characterized in that it comprises a middle support (2) for connecting a vehicle frame (3) and a supporting platform (1) for driving a slip casting pump to lift, which is arranged on the middle support (2), the supporting platform (1) comprising a lifting seat (12) arranged on the middle support (2), a lifting table (11) movably connected with the lifting seat (12), and a linear driving mechanism (13) for driving the lifting table (11) to lift relative to the lifting seat (12), the middle support (2) comprising a first connecting plate (21) for connecting the lifting seat (12), a second connecting plate (22) arranged on the first connecting plate (21) for connecting the vehicle frame (3), and a third connecting plate (23) arranged on the second connecting plate (22) for connecting the vehicle frame (3), the first connecting plate (21), the second connecting plate (22) and the third connecting plate (23) being arranged perpendicular to each other.

2. The front-mounted slip casting pump supporting and lifting device according to claim 1, characterized in that a plurality of through holes (24) are formed on the first connecting plate (21), a waist-shaped hole (25) is arranged on the second connecting plate (22) and / or the third connecting plate (23), the length direction of the waist-shaped hole (25) is perpendicular to the first connecting plate (21), and a fastener (26) is arranged in the through hole (24) and the waist-shaped hole (25).

3. The front-mounted slip casting pump supporting and lifting device according to claim 1 or 2, characterized in that the lifting seat (12) comprises a first vertical column (121), a first cross beam (122) and a guide rail (123), the first vertical column (121) and the first cross beam (122) are connected to form a portal frame, and the guide rail (123) is arranged on the first vertical column (121), the lifting table (11) comprises a second vertical column (111), a second cross beam (112) and a longitudinal beam (113) arranged perpendicular to each other, the second vertical column (111), the second cross beam (112) and the longitudinal beam (113) are connected to form an L-shaped frame, a linear movement mechanism (14) adapted to the guide rail (123) is arranged on the second cross beam (112), one end of the linear driving mechanism (13) is connected with the first cross beam (122), and the other end is connected with the second vertical column (111) or the second cross beam (112).

4. The front-mounted slip casting pump supporting and lifting device according to claim 3, characterized in that ​ ​ ​ The straight line moving mechanism (14) comprises a first mounting plate (141), a second mounting plate (142) connected perpendicularly to the first mounting plate (141), a plurality of first rollers (143) arranged on the first mounting plate (141), and a plurality of second rollers (144) arranged on the second mounting plate (142), the axes of the first rollers (143) and the second rollers (144) are arranged perpendicularly, the guide rail (123) is provided with a groove (124), the first rollers (143) are in rolling connection with the side surface of the guide rail (123), and the second rollers (144) are in rolling embedding in the groove (124).

5. The front-mounted grouting pump supporting and lifting device according to claim 3, characterized in that, the first upright column (121) or the first cross beam (122) is provided with a first safety lug (126), the second cross beam (112) is provided with a second safety lug (114), and the first safety lug (126) and the second safety lug (114) are detachably connected through a safety pin (15).

6. The front-mounted grouting pump supporting and lifting device according to claim 3, characterized in that, the lifting platform (11) further comprises a third upright column (115) and an inclined beam (116), the third upright column (115) is arranged in parallel with the second upright column (111), the length of the third upright column (115) is less than the length of the second upright column (111), and the top end of the third upright column (115) is connected with the second upright column (111) through the inclined beam (116).

7. The front-mounted grouting pump supporting and lifting device according to claim 3, characterized in that, the top end of the first upright column (121) is provided with a limiting block (125) for limiting the maximum lifting height of the lifting platform (11).

8. The front-mounted grouting pump supporting and lifting device according to claim 3, characterized in that, the second cross beam (112) and / or the longitudinal beam (113) is provided with a grouting pump mounting seat (117).

9. The front-mounted grouting pump supporting and lifting device according to claim 3, characterized in that, the second upright column (111) or the third upright column (115) is provided with a bent plate (118) for mounting an electric control box.

10. A jumbo, characterized in that The front-mounted grouting pump supporting and lifting device according to any one of claims 1 to 9.