Anti-freezing solution electromagnetic valve mounting bracket structure

By designing an antifreeze solenoid valve mounting bracket that includes a base plate and a support structure, the problem of loosening and leakage of solenoid valve connections due to high-frequency vibration and low-temperature environment during heavy truck operation is solved, achieving stable installation of the solenoid valve and simplifying maintenance.

CN223952686UActive Publication Date: 2026-02-27C&C TRUCKS
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520792049.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-02-27
Estimated Expiration
2035-04-24

AI Technical Summary

Technical Problem

During operation, high-frequency vibrations in heavy trucks can cause the antifreeze solenoid valve connection to loosen, affecting its sealing performance. In low-temperature environments, the antifreeze pipeline and solenoid valve interface are prone to deformation and leakage, and existing brackets are not compatible with the installation requirements of different models of solenoid valves.

Method used

The antifreeze solenoid valve mounting bracket, which includes a base plate and a support structure, is designed as an integrated U-shaped structure. The support plate is bolted to the solenoid valve, and the wiring harness plug is connected to the urea tank body. This design facilitates disassembly and adaptation to different models of solenoid valves.

Benefits of technology

It effectively prevents solenoid valve connections from loosening, ensures sealing, prevents leakage in low-temperature environments, simplifies the disassembly and maintenance process of solenoid valves, reduces maintenance costs, and adapts to the installation requirements of different models of solenoid valves.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223952686U_ABST
    Figure CN223952686U_ABST
Patent Text Reader

Abstract

The utility model relates to an anti-freezing solution electromagnetic valve mounting bracket structure, which belongs to the field of vehicle tail gas treatment and comprises a bottom plate (5) and a support structure (2) connected with an electromagnetic valve (1). The supporting structure (2) comprises a first supporting plate (6) and a second supporting plate (7), the electromagnetic valves (1) comprise a first electromagnetic valve (3) and a second electromagnetic valve (4), the first supporting plate (6) and the second supporting plate (7) are arranged on the two sides of the bottom plate (5) respectively, the first supporting plate (6) is connected with the first electromagnetic valve (3), and the second supporting plate (7) is connected with the second electromagnetic valve (4). And the bottom plate (5) is connected with a urea pump bracket (11). The supporting plates on the two sides of the electromagnetic valve mounting support are in bolted connection with the electromagnetic valve, looseness of the joint of the electromagnetic valve caused by high-frequency vibration is prevented, the electromagnetic valve mounting support is in bolted connection with the urea pump support, the electromagnetic valve is conveniently and independently detached, and the maintenance difficulty is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to vehicle tail gas treatment field, concretely, the utility model relates to a kind of anti-freezing solution solenoid valve mounting bracket structure. BACKGROUND

[0002] Heavy truck is the key object of environmental regulation because of high load operation, and exhaust emission is significantly higher than passenger car. The existing technology decomposes urea solution into ammonia (NH3) by selective catalytic reduction system (SCR), and reacts with NOx in exhaust gas to generate nitrogen and water. However, high-frequency vibration during heavy truck driving easily causes the connection between bracket and solenoid valve to loosen, affecting the sealing of solenoid valve. Anti-freezing solution pipeline and solenoid valve interface are prone to leakage due to deformation in low temperature environment. The existing bracket lacks stable support for the interface. Solenoid valve maintenance requires disassembling the entire bracket, which is time-consuming and increases maintenance cost. It cannot be compatible with the installation requirements of different types of solenoid valves.

[0003] Chinese patent CN206874338U disclosed an integrated urea tank on January 12, 2018, which includes a urea tank body and a urea sensor. The urea sensor is located at the top of the urea tank body, and the urea sensor includes a urea outlet and an anti-freezing solution inlet. The integrated urea tank includes an anti-freezing solution solenoid valve and an anti-freezing solution filter. The anti-freezing solution solenoid valve is integrated at the top of the urea tank body to control the anti-freezing solution to thaw the ice of urea. The anti-freezing solution filter is arranged on the urea sensor and connected with the anti-freezing solution inlet to filter impurities in the anti-freezing solution. However, the mounting bracket of the anti-freezing solution solenoid valve cannot solve the problem that the connection between the bracket and the solenoid valve is prone to loosen during high-frequency vibration of heavy truck driving, affecting the sealing of the solenoid valve, and the anti-freezing solution pipeline and the solenoid valve interface are prone to leakage due to deformation in low temperature environment. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide a kind of anti-loosening, quick dismounting solenoid valve mounting bracket.

[0005] To achieve the above purpose, the utility model adopts the technical scheme as follows:

[0006] An anti-freezing solution solenoid valve mounting bracket structure includes a bottom plate and a support structure arranged on the bottom plate. The solenoid valve is connected with the support structure.

[0007] The support structure includes a first support plate and a second support plate. The solenoid valve includes a first solenoid valve and a second solenoid valve. The first support plate and the second support plate are arranged on both sides of the bottom plate respectively. The first support plate is connected with the first solenoid valve, and the second support plate is connected with the second solenoid valve.

[0008] The first support plate and the first solenoid valve are connected by bolts, and the second support plate and the second solenoid valve are connected by bolts.

[0009] An electromagnetic sensor is arranged between the first electromagnetic valve and the second electromagnetic valve, a wire harness plug is connected to the electromagnetic sensor, and the wire harness plug is connected to the urea tank box.

[0010] The bottom plate is connected to a urea pump support, and the urea pump support and the bottom plate are connected by bolts.

[0011] The urea pump support comprises a fixed plate, a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate are arranged on both sides of the fixed plate respectively, the end of the fixed plate is connected to the bottom plate by bolts, a urea pump is arranged on the fixed plate, and the first connecting plate and the second connecting plate are connected to the urea tank box respectively.

[0012] An oil-water separator is arranged at the bottom of the urea pump, and a box cover is arranged at the top of the urea tank box.

[0013] The first electromagnetic valve and the second electromagnetic valve are respectively connected to pipelines.

[0014] The bottom plate is provided with a plurality of through holes, and the two sides of the bottom plate are provided with chamfers.

[0015] The bottom plate, the first support plate and the second support plate are of an integrated U-shaped structure, and the fixed plate is U-shaped.

[0016] The technical effect of the utility model is:

[0017] The support plates on both sides of the electromagnetic valve mounting support and the electromagnetic valve are connected by bolts, so that the loosening of the electromagnetic valve connection caused by high-frequency vibration is prevented, the sealing property of the electromagnetic valve is affected, the wire harness plug and the urea tank box are connected, the interface of the electromagnetic valve is stably supported by the support, leakage caused by deformation of the antifreeze liquid pipeline and the electromagnetic valve interface in a low-temperature environment is prevented, the electromagnetic valve and the electromagnetic valve mounting support are connected by bolts, the electromagnetic valve mounting support and the urea pump support are connected by bolts, the electromagnetic valve can be conveniently disassembled alone and the maintenance difficulty is reduced, the support structure is simple and convenient to assemble, the service life of the electromagnetic valve is prolonged, and the electromagnetic valve mounting requirements of different models can be adapted by adjusting the size of the electromagnetic valve mounting support. BRIEF DESCRIPTION OF DRAWINGS

[0018] The present specification includes the following drawings, and the shown contents are as follows:

[0019] Figure 1 It is an installation support structure diagram of an antifreeze electromagnetic valve.

[0020] Figure 2 It is Figure 1 and the assembly diagram of the urea tank box.

[0021] As shown in the figure: 1, electromagnetic valve; 2, support mechanism; 3, the first electromagnetic valve; 4, the second electromagnetic valve; 5, the bottom plate; 6, the first support plate; 7, the second support plate; 8, electromagnetic sensor; 9, wire harness plug-in; 10, urea tank box; 11, urea pump support; 12, fixed plate; 13, the first connecting plate; 14, the second connecting plate; 15, urea pump; 16, oil-water separator; 17, tank cover; 18, through hole. DETAILED DESCRIPTION

[0022] The specific embodiments of the present application are further described below with reference to the accompanying drawings, and the purpose is to help the technical personnel in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical scheme of the present application, and to help them to implement.

[0023] As Figure 1 shown, an anti-freezing fluid electromagnetic valve mounting bracket structure, comprising a bottom plate 5 and a support structure 2 provided on the bottom plate 5, the electromagnetic valve 1 and the support structure 2 are connected. The support structure 2 plays a supporting role for the electromagnetic valve 1, preventing the loosening of the electromagnetic valve connection caused by high-frequency vibration.

[0024] The support structure 2 includes a first support plate 6 and a second support plate 7, the electromagnetic valve 1 includes a first electromagnetic valve 3 and a second electromagnetic valve 4, the first support plate 6 and the second support plate 7 are respectively arranged on both sides of the bottom plate 5, the first support plate 6 is connected with the first electromagnetic valve 3, and the second support plate 7 is connected with the second electromagnetic valve 4. The first electromagnetic valve 3 and the second electromagnetic valve 4 are symmetrically distributed and connected at both ends of the bottom plate 5.

[0025] The first support plate 6 and the first electromagnetic valve 3 are connected by bolts, and the second support plate 7 and the second electromagnetic valve 4 are connected by bolts. The support structure 2 plays a role in fixing the electromagnetic valve 1, the first support plate 6 is connected with the end of the first electromagnetic valve 3 by bolts, and the second support plate 7 is connected with the end of the second electromagnetic valve 4 by bolts.

[0026] An electromagnetic sensor 8 is arranged between the first electromagnetic valve 3 and the second electromagnetic valve 4, the electromagnetic sensor 8 is connected with a wire harness plug-in 9, and the wire harness plug-in 9 is connected with a urea tank box 10. The electromagnetic sensor 8 can be used for temperature detection and feedback, and the anti-freezing fluid is adjusted in flow through the cooperation of the electromagnetic valve 1, the wire harness plug-in 9 includes a wire harness and a plug, and the wire harness plug-in 9 ensures stable signal transmission and improves the reliability of the connection.

[0027] The bottom plate 5 is connected with a urea pump support 11, and the urea pump support 11 and the bottom plate 5 are connected by bolts. The urea pump support 11 and the bottom plate 5 are connected by bolts, and the disassembly only needs to disassemble the bottom plate 5, and the electromagnetic valve mounting bracket is completed.

[0028] The urea pump support 11 comprises a fixed plate 12, a first connecting plate 13 and a second connecting plate 14, the first connecting plate 13 and the second connecting plate 14 are respectively arranged on both sides of the fixed plate 12, the end of the fixed plate 12 is connected with the bottom plate 5 through bolts, the urea pump 15 is arranged on the fixed plate 12, and the first connecting plate 13 and the second connecting plate 14 are respectively connected with the urea tank box body 10. The fixed plate 12 is connected with the bottom plate 5 through bolts at one end, the first connecting plate 13 and the second connecting plate 14 are respectively connected at both ends of the fixed plate 12, and an integral structure or welding is adopted, the fixed plate 12 is also in a U shape, the first connecting plate 13 and the second connecting plate 14 are respectively connected with the urea tank box body 10, and more firm connection with the urea tank box body 10 is realized.

[0029] The urea pump 15 is provided with an oil-water separator 16 at the bottom, and the urea tank box body 10 is provided with a box cover 17 at the top. The oil-water separator 16 plays a role in filtering impurities and water, prevents emulsion travel, can avoid blockage of key components, is installed at the bottom of the urea pump 15, and layout optimization can solve problems such as liquid supply stability and maintenance convenience.

[0030] The first electromagnetic valve 3 and the second electromagnetic valve 4 are respectively connected with pipelines. The first electromagnetic valve 3 and the second electromagnetic valve 4 are respectively connected with pipelines, the pipelines are used for connecting the urea tank box body 10 and the urea pump 15, are responsible for conveying urea solution to the SCR system for atomization injection, and the other pipeline is used for balancing pipeline pressure or recycling unused urea solution, so as to prevent abnormal injection or crystallization blockage caused by excessively high pressure.

[0031] The bottom plate 5 is provided with a plurality of through holes 18, and both sides of the bottom plate 5 are provided with chamfers. The through holes 18 can be used for bolt installation, can also be used for adding pressure test joints or temporarily fixing maintenance tools, the chamfers can reduce stress concentration and deformation, reduce the sharpness of the edges, and facilitate assembly.

[0032] The bottom plate 5, the first support plate 6 and the second support plate 7 are in an integral U-shaped structure, and the fixed plate 12 is in a U shape. The bottom plate 5, the first support plate 6 and the second support plate 7 are in an integral U-shaped structure, and play a role in stable support, and the fixed plate 12 is in a U shape, so that the fixed plate 12 is convenient for installing the urea pump 15.

[0033] The utility model discloses a working principle: a kind of antifreeze electromagnetic valve mounting bracket structure, including bottom plate 5 and support structure 2, electromagnetic valve 1 includes first electromagnetic valve 3 and second electromagnetic valve 4, support structure 2 includes first support plate 6 and second support plate 7, first support plate 6 and first electromagnetic valve 3 are connected by bolt, second support plate 7 and second electromagnetic valve 4 are connected by bolt, and the bolt connection of the support plate and electromagnetic valve 1 on the both sides of electromagnetic valve mounting bracket is prevented by electromagnetic valve, prevent high-frequency vibration and cause electromagnetic valve 1 connecting place loose, influence electromagnetic valve 1 tightness, electromagnetic sensor 8 is equipped between first electromagnetic valve 3 and second electromagnetic valve 4, and electromagnetic sensor 8 is connected with wire harness plug-in 9, and electromagnetic sensor 8 can be used for temperature detection and feedback, and by electromagnetic valve 1 synergism, the flow of antifreeze is regulated, and wire harness plug-in 9 ensures signal stable transmission, and improves the reliability of connection. Wire harness plug-in 9 is connected with urea tank box 10. Bottom plate 5 is connected with urea pump support 11, and urea pump support 11 and bottom plate 5 are connected by bolt. Urea pump support 11 and electromagnetic valve mounting bracket are connected by bolt, and only bottom plate 5 needs to be disassembled, without integral disassembly. Urea pump support 11 includes fixed plate 12, first connecting plate 13 and second connecting plate 14, and the end of fixed plate 12 and bottom plate 5 are connected by bolt, and urea pump 15 is equipped on fixed plate 12, and first connecting plate 13 and second connecting plate 14 are connected with urea tank box 10 respectively. Urea pump 15 bottom is equipped with oil-water separator 16, and urea tank box 10 top is equipped with tank cover 17. First electromagnetic valve 3 and second electromagnetic valve 4 are connected with pipeline respectively, for input and output urea solution.

[0034] The utility model is described exemplarily above in connection with the drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned mode. As long as various non-essential improvements are carried out using the method concept and technical scheme of the utility model, or the above-mentioned concept and technical scheme of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A mounting bracket structure for an antifreeze solenoid valve, characterized in that: The electromagnetic valve (1) and the support structure (2) are connected, the support structure (2) comprises a first support plate (6) and a second support plate (7), the electromagnetic valve (1) comprises a first electromagnetic valve (3) and a second electromagnetic valve (4), the first support plate (6) and the second support plate (7) are respectively arranged on both sides of the bottom plate (5), the first support plate (6) and the first electromagnetic valve (3) are connected, and the second support plate (7) and the second electromagnetic valve (4) are connected.

2. The freeze-preventing fluid solenoid valve mounting bracket structure according to claim 1, characterized by: The first support plate (6) and the first electromagnetic valve (3) are connected by bolts, and the second support plate (7) and the second electromagnetic valve (4) are connected by bolts.

3. The mounting bracket structure for an anti-freezing fluid electromagnetic valve according to claim 2, characterized in that: The first electromagnetic valve (3) and the second electromagnetic valve (4) are provided with an electromagnetic sensor (8), the electromagnetic sensor (8) is connected with a wire harness plug-in (9), and the wire harness plug-in (9) is connected with a urea tank box body (10).

4. The freeze-preventing fluid solenoid valve mounting bracket structure according to claim 3, characterized by: The bottom plate (5) is connected with a urea pump support (11), and the urea pump support (11) and the bottom plate (5) are connected by bolts.

5. The freeze-preventing fluid solenoid valve mounting bracket structure according to claim 4, characterized by: The urea pump support (11) comprises a fixed plate (12), a first connecting plate (13) and a second connecting plate (14), the first connecting plate (13) and the second connecting plate (14) are respectively arranged on both sides of the fixed plate (12), the end of the fixed plate (12) and the bottom plate (5) are connected by bolts, the fixed plate (12) is provided with a urea pump, and the first connecting plate (13) and the second connecting plate (14) are respectively connected with the urea tank box body (10).

6. The freeze-preventing fluid solenoid valve mounting bracket structure according to claim 5, characterized by: The bottom of the urea pump (15) is provided with an oil-water separator (16), and the top of the urea tank box body (10) is provided with a box cover (17).

7. The freeze-preventing fluid solenoid valve mounting bracket structure according to claim 6, characterized by: The first electromagnetic valve (3) and the second electromagnetic valve (4) are respectively connected with pipelines.

8. The mounting bracket structure for an anti-freezing fluid electromagnetic valve according to any one of claims 1 to 7, characterized in that: The bottom plate (5) is provided with a plurality of through holes (18), and both sides of the bottom plate (5) are provided with chamfers.

9. The mounting bracket structure for an anti-freezing fluid electromagnetic valve according to any one of claims 5 to 7, characterized in that: The bottom plate (5), the first support plate (6) and the second support plate (7) are of an integrated U-shaped structure, and the fixed plate (12) is U-shaped.

Citation Information

Patent Citations

  • Integrated form urea tank

    CN206874338U