Recovery device for total moisture test

By combining the support frame, material level detection mechanism, and cleaning mechanism, the problems of splashing, mixing, and difficult cleaning of waste samples in the full moisture testing system are solved, achieving stable waste sample collection and efficient cleaning, and improving work efficiency.

CN223954972UActive Publication Date: 2026-02-27HUNAN SUNDY SCI & TECH DEV
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Patent Information

Application Number
CN202520679970.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-02-27
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

Existing total moisture testing systems suffer from problems such as sample splashing, sample trays and waste samples being mixed, a large amount of cleaning work, large errors in the volume of waste samples in the collection bucket, and low work efficiency during waste sample disposal.

Method used

The recycling device includes a support frame, a material level detection mechanism, a cleaning mechanism, a material drop pipe, and a collection box. The material level detection mechanism detects the material level in the collection box, and the combination of the drive component and the detection component enables automated control to prevent clogging and reduce cleaning frequency. The tilting component and the cleaning component ensure that the discarded samples are cleaned up completely.

Benefits of technology

This achieves stability and safety in the collection of discarded samples, reduces the frequency of cleaning the collection box, improves work efficiency, and ensures the device has a simple and reliable structure and effective cleaning.

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Abstract

The utility model discloses a recovery device for total moisture test, which comprises a support, a material level detection mechanism, a cleaning mechanism, a blanking pipe and a collecting box, the cleaning mechanism, the blanking pipe and the collecting box are arranged on the support, the top end of the blanking pipe is connected with the cleaning mechanism, the bottom end of the blanking pipe is detachably connected with the collecting box, and the material level detection mechanism is used for detecting the height of the material level in the collecting box. The recovery device for the total moisture test has the advantages of simple and reliable structure and high working efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to full moisture testing technical field, in particular to a kind of recycling device for full moisture testing. BACKGROUND

[0002] In the process of full moisture testing of coal and other solid samples, the sample is weighed and dried in a sample tray, and then weighed again after drying. The moisture content of the sample is calculated by the difference in weight between the two weighings. Finally, the sample tray containing the discarded sample is disposed of. Some existing full moisture testing systems directly throw the sample tray containing the sample into the garbage can when disposing of the discarded sample, which can cause the discarded sample to splash everywhere. Additionally, the sample tray and discarded sample are mixed together, and the sample tray contains a large amount of waste sample, which requires a large amount of cleaning work.

[0003] CN118583706 discloses an online full moisture sample detection system, which includes a splitting device, a sample front-end processor, a sample rear-end processor, a sample dryer, a waste material mechanism, a servo three-axis, and a controller. The rear-end processor is provided with a weighing part, a buffer part, a flattening part, and a pouring part. The bottom of the pouring part is connected to a pipeline, and the poured sample is transferred to the waste material mechanism, realizing the collection of waste materials. However, due to the large difference in moisture content of coal samples, the density of coal samples also differs greatly. By recording the number of discarded sample trays, the estimated volume of discarded samples in the collection barrel has a large error, which forces workers to increase the cleaning frequency of discarded samples in the collection barrel to ensure that the collection barrel is not full and to prevent pipeline blockage. However, increasing the cleaning frequency reduces work efficiency. SUMMARY

[0004] The utility model solves the technical problem of overcoming the shortcomings of the prior art and provides a recycling device for full moisture testing, which has a simple structure, is reliable, and has high work efficiency.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A recycling device for full moisture testing includes a support, a material level detection mechanism, a cleaning mechanism, a material falling pipe, and a collection box. The top end of the material falling pipe is connected to the cleaning mechanism, and the bottom end is detachably connected to the collection box. The material level detection mechanism is used to detect the material level in the collection box.

[0007] As a further improvement of the above technical solutions:

[0008] The material level detection mechanism includes a driving assembly and a material level gauge. A passage hole is provided on the collection box for the material level gauge to pass through. The driving assembly is used to drive the material level gauge to rise or fall to extend into or withdraw from the collection box.

[0009] A sealing element is provided in the passage hole to seal the material level gauge.

[0010] The support is further provided with a detection assembly for detecting the docking or separation of the collecting box and the blanking pipe, and the detection assembly is signal connected with the driving assembly.

[0011] The support is further provided with a connecting plate, the connecting plate is provided with an L-shaped guide slot, the collecting box is hingedly provided with a handle, the hinged position of the handle and the collecting box is provided with a fixing rod, the handle is provided with a movable rod which can rotate with the handle, and the fixing rod and the movable rod are clamped in the L-shaped guide slot; when the handle is pressed down, the fixing rod and the movable rod move to the vertical part of the L-shaped guide slot to drive the collecting box to move upwards and dock with the blanking pipe; when the handle is lifted up, the fixing rod and the movable rod move to the horizontal part of the L-shaped guide slot to drive the collecting box to fall downwards and separate from the blanking pipe.

[0012] The cleaning mechanism comprises a cleaning box, a dumping assembly and a cleaning assembly arranged in the cleaning box, the bottom of the cleaning box is provided with an opening which is communicated with the blanking pipe, the dumping assembly is used for dumping the abandoned sample in the sample disc towards the opening, and the cleaning assembly is used for cleaning the abandoned sample in the sample disc.

[0013] The dumping assembly comprises a dumping frame, a rotating driving element and a sample disc clamping element arranged on the dumping frame, the rotating driving element is arranged in the cleaning box, and the output end of the rotating driving element is connected with the dumping frame to drive the dumping frame to dump towards the opening.

[0014] The dumping frame is further provided with a counterweight, and the counterweight and the sample disc clamping element are respectively located on the two sides of the rotating driving element.

[0015] The cleaning assembly comprises a cleaning brush and a cleaning driving element, the cleaning brush is located above the opening, and the cleaning driving element is connected with the cleaning brush to drive the cleaning brush to rotate.

[0016] The cleaning box is further provided with a box door, and the box door is connected with an opening and closing driving element to open and close.

[0017] Compared with the prior art, the recycling device for full moisture test has the advantages that:

[0018] 1. The recycling device for full moisture test can detect the material level in the collecting box through the material level detection mechanism, so that the abandoned sample in the collecting box can be prevented from blocking the blanking pipe, and the cleaning frequency of the collecting box can be reduced, and the structure is simple, reliable and high in working efficiency.

[0019] 2. The recycling device for total moisture testing has the advantages that when the collecting box is connected with the blanking pipe for collecting the sample, the driving assembly drives the material level meter to descend through the passing hole and extend into the collecting box for detecting the material level; when the collecting box is separated from the blanking pipe, the driving assembly drives the material level meter to ascend and be lifted out of the collecting box, so that the material level meter and the collecting box are prevented from colliding when the collecting box is cleaned, and the safety is good.

[0020] 3. The recycling device for total moisture testing has the advantages that when the detecting assembly detects that the collecting box is connected with the blanking pipe, the detecting assembly sends a signal, and the driving assembly drives the material level meter to descend and extend into the collecting box; when the detecting assembly detects that the collecting box is separated from the blanking pipe, the detecting assembly sends a signal, and the driving assembly drives the material level meter to ascend and be lifted out of the collecting box, so that the material level meter and the collecting box are linked, and the degree of automation is high.

[0021] 4. The recycling device for total moisture testing has the advantages that when in use, the external transfer equipment transfers the sample disc provided with the sample to the dumping assembly, the dumping assembly first dumps the sample in the sample disc to the opening, and then the cleaning assembly cleans the residual sample on the sample disc, so that the sample disc is cleaned more cleanly, and the cleaning effect is better.

[0022] 5. The recycling device for total moisture testing has the advantages that the counterweight can balance the weight of the sample disc, eliminate the impact when the sample disc is turned over, the device is more stable, and the device life is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic view of the recycling device for total moisture testing.

[0024] Figure 2 is a main sectional view of the recycling device for total moisture testing.

[0025] Figure 3 is a front view of the recycling device for total moisture testing when the collecting box is separated from the blanking pipe.

[0026] Figure 4 is Figure 3 is an enlarged view of A in FIG.

[0027] Figure 5 is a front view of the recycling device for total moisture testing when the collecting box is connected with the blanking pipe.

[0028] Figure 6 is Figure 5 is an enlarged view of B in FIG.

[0029] Figure 7 is a structural schematic view of the cleaning mechanism of the recycling device for total moisture testing.

[0030] Figure 8 is the front view of the pouring assembly and the cleaning assembly in the recycling device for full moisture test.

[0031] Figure 9 is the front view of the cleaning assembly when cleaning in the recycling device for full moisture test.

[0032] Figure 10 is the front view of the collecting box in the recycling device for full moisture test.

[0033] Figure 11 is the side view of the collecting box in the recycling device for full moisture test.

[0034] The numbers in the figure represent: 1, support; 2, cleaning mechanism; 21, cleaning box; 211, opening; 212, box door; 213, opening and closing driving piece; 22, pouring assembly; 221, pouring frame; 222, rotating driving piece; 223, counterweight; 224, sample disc clamping piece; 23, cleaning assembly; 231, cleaning brush; 232, cleaning driving piece; 3, blanking pipe; 4, collecting box; 41, through hole; 411, sealing piece; 42, fixed rod; 43, movable rod; 5, material level detection mechanism; 51, driving assembly; 52, material level gauge; 6, detection assembly; 7, connecting plate; 71, L-shaped guide groove; 8, handle; 9, sample disc. DETAILED DESCRIPTION

[0035] The utility model will be further explained in detail below combining with the drawings and specific embodiments of the specification.

[0036] In the description of the utility model, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.

[0037] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0038] In the utility model, unless another definite provision and limitation, the terms "assemble", "connect", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can pass through intermediate medium indirectly connect, can be two element internal communication or two element mutual action relation. For ordinary skilled person in the art, the above terms can be understood according to the specific meaning in the utility model.

[0039] As Figures 1 to 11 The utility model discloses a recovery device for total moisture test, including support 1, material level detection mechanism 5 and the cleaning mechanism 2 of being located on the support 1, blanking tube 3 and collection box 4, the top of blanking tube 3 is connected with the cleaning mechanism 2, and the bottom is detachably connected with collection box 4, and material level detection mechanism 5 is used for detecting the material level height in collection box 4.

[0040] The utility model discloses a recovery device for total moisture test, when using, the external transfer equipment transports the sample dish 9 of being equipped with the sample to the cleaning mechanism 2, and the cleaning mechanism 2 sweeps the sample dish 9, and the sample falls into the collection box 4 through blanking tube 3 and is collected, when material level detection mechanism 5 detects that the sample in collection box 4 rises to the set height, the staff removes collection box 4, and collection box 4 is cleaned, after cleaning is completed, collection box 4 is installed at the bottom of blanking tube 3, and recovery is continued. The utility model discloses a recovery device for total moisture test, detects the material level in collection box 4 through material level detection mechanism 5, can prevent the sample in collection box 4 from being too much and blocking blanking tube 3, can reduce the cleaning frequency of collection box 4, and the structure is simple, reliable and high in working efficiency.

[0041] Preferably, in the utility model, blanking tube 3 is equipped with vibrating element, can accelerate the sample in blanking tube 3 and drop, prevents blanking tube 3 from being blocked.

[0042] Further, as Figures 1 to 3 , Figure 5 The utility model discloses a recovery device for total moisture test, including support 1, material level detection mechanism 5 and the cleaning mechanism 2 of being located on the support 1, blanking tube 3 and collection box 4, the top of blanking tube 3 is connected with the cleaning mechanism 2, and the bottom is detachably connected with collection box 4, and material level detection mechanism 5 is used for detecting the material level height in collection box 4.

[0043] Furthermore, in this embodiment, the passage hole 41 is provided with a sealing element 411 for sealing with the level gauge 52. The sealing element 411 can seal the level gauge 52 and the collection box 4 to prevent sample leakage.

[0044] Furthermore, in this embodiment, the support 1 is also equipped with a detection component 6 for detecting whether the collection box 4 is docked or separated from the discharge pipe 3. The detection component 6 is signal-connected to the drive component 51. When the detection component 6 (e.g., a photoelectric detection switch) detects that the collection box 4 is docked with the discharge pipe 3, the detection component 6 sends a signal, and the drive component 51 drives the level gauge 52 to descend and extend into the collection box 4; when the detection component 6 detects that the collection box 4 is separated from the discharge pipe 3, the detection component 6 sends a signal, and the drive component 51 drives the level gauge 52 to rise and lift out of the collection box 4, realizing the linkage between the lifting and lowering of the level gauge 52 and the collection box 4, with a high degree of automation.

[0045] Furthermore, such as Figures 3 to 6 As shown, in this embodiment, the bracket 1 is also provided with a connecting plate 7, and the connecting plate 7 has an L-shaped guide groove 71. A handle 8 is hinged to the collection box 4, and a fixed rod 42 is provided at the hinge point between the handle 8 and the collection box 4. A movable rod 43 that can rotate with the handle 8 is provided on the handle 8. The fixed rod 42 and the movable rod 43 are engaged in the L-shaped guide groove 71. When the handle 8 is pressed down, the fixed rod 42 and the movable rod move to the vertical part of the L-shaped guide groove 71 to drive the collection box 4 to move up and connect with the discharge pipe 3. When the handle 8 is lifted, the fixed rod 42 and the movable rod move to the horizontal part of the L-shaped guide groove 71 to drive the collection box 4 to fall and separate from the discharge pipe 3. When installing the collection box 4, the fixed rod 42 and the movable rod 43 are engaged in the horizontal part of the L-shaped guide groove 71 (e.g., Figure 4 As shown), when the handle 8 is pressed down, the movable rod 43 abuts against the lower side of the horizontal portion of the L-shaped guide groove 71. The fixed rod 42, using the movable rod 43 as a fulcrum, rotates upward under the lever principle. Continuing to press down, the fixed rod 42 abuts against the right side of the vertical portion of the L-shaped guide groove 71. The movable rod 43, using the fixed rod 42 as a fulcrum, rotates to the left. Under the combined action of both, the fixed rod 42 and the movable rod 43 move into the vertical portion of the L-shaped guide groove 71 (as shown). Figure 6 As shown), this allows the collection box 4 to move upwards and connect with the discharge pipe 3; when disassembling the collection box 4, the fixed rod 42 and the movable rod 43 are engaged in the vertical part of the L-shaped guide groove 71 (as shown). Figure 6 As shown), when the handle 8 is lifted, the fixed rod 42 contacts the left side of the vertical portion of the L-shaped guide groove 71. The movable rod 43 rotates to the right and continues to press down. The movable rod 43 contacts the upper side of the horizontal portion of the L-shaped guide groove 71. The fixed rod 42 rotates downward with the movable rod 43 as the fulcrum. Under the combined action of the two, the fixed rod 42 and the movable rod 43 move into the horizontal portion of the L-shaped guide groove 71 (as shown). Figure 4As shown in the figure, this allows the collection box 4 to move down and separate from the discharge pipe 3.

[0046] Preferably, in this embodiment, the lateral portion of the L-shaped guide groove 71 is connected to the outside, so that the fixed rod 42 and the movable rod 43 can be removed from the L-shaped guide groove 71, which facilitates the cleaning of the collection box 4.

[0047] Preferably, such as Figure 10 As shown, in this embodiment, both sides of the fixed rod 42 and the movable rod 43 are provided with limiting plates to prevent the fixed rod 42 and the movable rod 43 from coming out of the L-shaped guide groove 71 from the axial direction of the rod, making the structure more stable.

[0048] Preferably, such as Figure 6 As shown, in this embodiment, the diameters of both the fixed rod 42 and the movable rod 43 are smaller than the width of the L-shaped guide groove 71. When the collection box 4 is connected to the discharge pipe 3, the fixed rod 42 of the handle 8 is pressed down and abuts against the right side of the vertical part of the L-shaped guide groove 71. The movable rod 43 moves to the left with the fixed rod 42 as the fulcrum, so that the movable rod 43 is located to the left of the fixed rod 42. That is, under the action of gravity, the movable rod 43 always abuts against the right angle of the L-shaped guide groove 71, thereby achieving self-locking and preventing the collection box 4 from falling. The structure is reliable and reasonable.

[0049] Furthermore, such as Figures 7 to 9 As shown, in this embodiment, the cleaning mechanism 2 includes a cleaning box 21, a tilting component 22, and a cleaning component 23 disposed within the cleaning box 21. The bottom of the cleaning box 21 has an opening 211 that communicates with the discharge pipe 3. The tilting component 22 is used to tilt the waste sample in the sample tray 9 toward the opening 211, and the cleaning component 23 is used to clean the waste sample in the sample tray 9. In use, an external transfer device transfers the sample tray 9 containing the waste sample to the tilting component 22. The tilting component 22 first tilts the waste sample in the sample tray 9 toward the opening 211, and then the cleaning component 23 cleans the remaining waste sample on the sample tray 9, making the sample tray 9 cleaner and achieving a better cleaning effect.

[0050] Furthermore, in this embodiment, the tilting assembly 22 includes a tilting frame 221, a rotation drive 222, and a sample tray clamping member 224 disposed on the tilting frame 221. The rotation drive 222 is disposed inside the cleaning box 21, and its output end is connected to the tilting frame 221 to drive the tilting frame 221 to tilt towards the opening 211. The rotation drive 222 (e.g., a motor) drives the tilting frame 221 to rotate at a certain angle, thereby tilting the discarded sample in the sample tray 9 towards the opening 211. The structure is simple and reliable.

[0051] Preferably, in this embodiment, multiple sample tray clamping members 224 are provided, and the multiple sample tray clamping members 224 are arranged along the circumference of the sample tray 9 to clamp the sample tray 9, making the clamping more stable.

[0052] Further, in the embodiment, the pouring frame 221 is further provided with a counterweight 223, and the counterweight 223 and the sample disc holder 224 are respectively located on two sides of the rotating driving member 222. The counterweight 223 can balance the weight of the sample disc 9, eliminate the impact when the sample disc 9 is overturned, and the device is more stable, which is beneficial to prolong the service life of the device.

[0053] Further, in the embodiment, the cleaning assembly 23 comprises a cleaning brush 231 and a cleaning driving member 232. The cleaning brush 231 is located above the opening 211, and the cleaning driving member 232 is connected with the cleaning brush 231 to drive the cleaning brush 231 to rotate. The cleaning driving member 232 (such as a motor) drives the cleaning brush 231 to rotate to clean the sample disc 9. The discarded sample after cleaning falls to the opening 211, and the structure is simple and the layout is reasonable.

[0054] Preferably, in the embodiment, the rotating driving member 222 and the cleaning driving member 232 are fixed in the cleaning box 21 through a support, and the structure is simple.

[0055] Further, in the embodiment, the cleaning box 21 is further provided with a box door 212, and the box door 212 is connected with an opening and closing driving member 213 to open and close. When the external transfer equipment transfers the sample disc 9 provided with the discarded sample to the cleaning mechanism 2 for cleaning, the opening and closing driving member 213 (such as a pneumatic cylinder, an oil cylinder or an electric push rod) drives the box door 212 to close, so as to prevent the discarded sample from overflowing.

[0056] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with a preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make many possible changes and modifications to the technical scheme of the present application, or modify it into equivalent embodiments with equivalent changes, without departing from the spirit and technical scheme of the present application. Therefore, any simple modification, equivalent replacement, equivalent change and modification of the above embodiment according to the technical essence of the present application, all still belong to the protection scope of the technical scheme of the present application.

Claims

1. A recovery device for total moisture testing, characterized by: The utility model relates to a kind of material level detection mechanism and cleaning mechanism for sample disc, including support (1), material level detection mechanism (5), and be located on the cleaning mechanism (2) of support (1), blanking tube (3) and collection box (4) on support (1), the top of blanking tube (3) is connected with cleaning mechanism (2), bottom is detachably connected with collection box (4), material level detection mechanism (5) is used to detect the material level height in collection box (4).

2. The recovery device for total moisture testing of claim 1, wherein: The material level detection mechanism (5) includes a drive assembly (51) and a level gauge (52), and a passing hole (41) is formed in the collection box (4) for the level gauge (52) to pass through. The drive assembly (51) is used to drive the level gauge (52) to rise and fall to extend into or withdraw from the collection box (4).

3. The recovery device for total moisture testing of claim 2, wherein: The passing hole (41) is provided with a sealing member (411) for sealing with the level gauge (52).

4. The recovery device for total moisture testing of claim 2, wherein: The support (1) is further provided with a detection assembly (6) for detecting whether the collection box (4) is connected or separated from the blanking tube (3), and the detection assembly (6) is signal-connected with the drive assembly (51).

5. The recycling device for total moisture testing according to claim 1, characterized in that: The support (1) is further provided with a connecting plate (7), and an L-shaped guide slot (71) is formed in the connecting plate (7). A handle (8) is hingedly arranged on the collection box (4), and a fixed rod (42) is arranged at the hinge of the handle (8) and the collection box (4). An movable rod (43) is arranged on the handle (8) and can rotate with the handle (8). The fixed rod (42) and the movable rod (43) are clamped in the L-shaped guide slot (71). When the handle (8) is pressed down, the fixed rod (42) and the movable rod (43) move to the vertical part of the L-shaped guide slot (71) to drive the collection box (4) to move upward and connect with the blanking tube (3). When the handle (8) is lifted up, the fixed rod (42) and the movable rod (43) move to the horizontal part of the L-shaped guide slot (71) to drive the collection box (4) to fall downward and separate from the blanking tube (3).

6. The recycling device for total moisture testing according to any one of claims 1 to 5, characterized in that: The cleaning mechanism (2) includes a cleaning box (21), and a dumping assembly (22) and a cleaning assembly (23) arranged in the cleaning box (21). An opening (211) is formed in the bottom of the cleaning box (21) and is connected with the blanking tube (3). The dumping assembly (22) is used to dump the discarded sample in the sample disc (9) toward the opening (211). The cleaning assembly (23) is used to clean the discarded sample in the sample disc (9).

7. The recovery device for total moisture testing of claim 6, wherein: The dumping assembly (22) includes a dumping frame (221), a rotating drive (222), and a sample disc clamping member (224) arranged on the dumping frame (221). The rotating drive (222) is arranged in the cleaning box (21), and the output end of the rotating drive (222) is connected with the dumping frame (221) to drive the dumping frame (221) to dump toward the opening (211).

8. The recovery device for total moisture testing of claim 7, wherein: The dumping frame (221) is further provided with a counterweight (223), and the counterweight (223) and the sample disc clamping member (224) are respectively arranged on the two sides of the rotating drive (222).

9. The recycling device for total moisture testing according to claim 6, characterized in that: The cleaning assembly (23) comprises a cleaning brush (231) located above the opening (211) and a cleaning driving member (232) connected with the cleaning brush (231) to drive the cleaning brush (231) to rotate.

10. The recycling device for total moisture testing according to claim 6, characterized in that: A box door (212) is further arranged on the cleaning box (21) and connected with an opening and closing driving member (213) to open and close.