Guide rail for automobile side collision safety test

By designing an adjustable-angle guide rail system, the problem of existing guide rails being unable to freely adjust their angles was solved, achieving comprehensiveness and accuracy in automotive side impact testing, simulating various collision conditions in actual traffic accidents, and improving the authenticity and reliability of test data.

CN223955151UActive Publication Date: 2026-02-27SUZHOU XUANDU AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202520240099.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-16
Publication Date
2026-02-27
Estimated Expiration
2035-02-16

AI Technical Summary

Technical Problem

Existing side impact test rails for automobiles cannot freely adjust their travel angle, resulting in limited test scenarios and an inability to fully and accurately reflect the vehicle's real safety performance under different collision conditions.

Method used

Design a guide rail system including an embedded pad and an angle adjustment component. Utilize an electric telescopic rod, a linear motor, and a rack and pinion drive to achieve angle adjustment between the moving and stationary guide rails, simulating various combinations of collision angles and velocities.

Benefits of technology

This achieves stability and accuracy of the guide rail system, enabling it to comprehensively reflect the vehicle's safety performance under different collision conditions and improve the comprehensiveness and accuracy of test data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of guide rails, and particularly relates to a guide rail for an automobile side collision safety test, which comprises a pedestal and an angle adjusting assembly which are mounted on the ground in an embedded manner, a mounting cavity is formed in one side, close to the angle adjusting assembly, of the pedestal, a translation assembly is mounted in the pedestal, and two static guide rails are mounted at the top of the pedestal. Two movable guide rails are installed on the top of the movable end of the angle adjusting assembly. According to the guide rail for the automobile side collision safety test, the straight rack is driven by the linear motor to move transversely, the vertical shaft is driven to rotate clockwise or anticlockwise under the meshing transmission action of the straight rack and the circular rack, and then the angle of the movable guide rail is adjusted through the rotating disc; therefore, the collision trolley is guided to collide with the side face of the tested vehicle at different angles, various collision angle and speed combinations possibly encountered in actual traffic accidents are simulated as much as possible, the obtained data are comprehensive and changed, and the real safety performance of the vehicle under different collision conditions can be reflected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to guide rail technical field especially relates to a guide rail for car side collision safety test. BACKGROUND

[0002] In the modern automobile industry, it is crucial to ensure the safety of passengers in vehicles under various possible collision situations. To this end, automobile manufacturers and research institutions are constantly committed to developing and improving automobile collision test technology to simulate collision events in the real world, so as to evaluate and improve the structural safety of vehicles and the effectiveness of passive safety systems. As a common form of traffic accidents, the safety performance test of side collision is particularly critical.

[0003] When conducting automobile side collision tests, the guide rail system is usually designed as a fixed structure, that is, the layout and inclination angle of the guide rail cannot be adjusted after installation. Since the guide rail cannot freely adjust the angle of travel, the test vehicle can only contact the side of the test vehicle at a single preset angle during side collision testing. This limitation results in the limitation of the test scenario, which cannot comprehensively cover various collision angles and speed combinations that may be encountered in actual traffic accidents. The data obtained is relatively single, making it difficult to fully and accurately reflect the real safety performance of the vehicle under different collision conditions. SUMMARY

[0004] In order to overcome the defects of the prior art pointed out above, the present inventors have conducted in-depth research, and after a lot of creative labor, the present utility model has been completed.

[0005] Specifically, the technical problem to be solved by the present utility model is to provide a guide rail for automobile side collision safety test to solve the technical problem that the current guide rail cannot freely adjust the angle of travel, making it difficult to fully and accurately reflect the real safety performance of the vehicle under different collision conditions.

[0006] To solve the above technical problems, the present utility model provides the following technical solutions:

[0007] A guide rail for automobile side collision safety test, comprising an embedded ground pad and an angle adjustment assembly, the pad is provided with an installation cavity on the side close to the angle adjustment assembly, the inside of the pad is provided with a translation assembly, and the movable end of the translation assembly is connected to the side of the angle adjustment assembly close to the pad, the top of the pad is provided with two static guide rails, and the top of the movable end of the angle adjustment assembly is provided with two dynamic guide rails.

[0008] The angle adjusting assembly comprises a translation plate, a rotating disc is rotatably installed on the top of the translation plate and close to one side of the cushion base, an extension plate is welded to the side of the rotating disc away from the cushion base, and an angle adjusting body for driving the rotating disc to rotate is installed on the top of the translation plate.

[0009] As an improved technical solution, the translation assembly comprises an electric telescopic rod installed inside the installation cavity, the movable end of the electric telescopic rod is fixedly connected with a connecting column, and the end of the connecting column away from the electric telescopic rod is fixed to one side of the translation plate close to the cushion base.

[0010] As an improved technical solution, the bottom of the translation plate is installed with a plurality of universal ball bearings II, and the bottom of the extension plate away from the rotating disc is installed with two universal ball bearings I.

[0011] As an improved technical solution, the bottom of the rotating disc is fixed with a vertical shaft coaxial with the rotating disc, and the bottom end of the vertical shaft is fixed to the top end of the translation plate, a circular rack is sleeved on the vertical shaft, the angle adjusting body comprises a linear motor fixed on the translation plate, and the movable end of the linear motor is installed with a straight rack engaged with the circular rack.

[0012] As an improved technical solution, the movable end of the linear motor is fixedly connected with a mounting seat, and the mounting seat slides on the top of the translation plate, and the side of the mounting seat close to the vertical shaft is provided with a rack cavity for fixing the straight rack.

[0013] As an improved technical solution, the angle adjusting body further comprises a sliding rail fixed on the translation plate, and the bottom of the mounting seat is fixed with a sliding block sliding on the sliding rail.

[0014] As an improved technical solution, the side of the rotating disc close to the cushion base is provided with a plane end, and the plane end is in the same vertical plane with the end face of the movable guide rail close to the static guide rail.

[0015] After the above technical scheme is adopted, the beneficial effects of the utility model are as follows:

[0016] 1. In the utility model, the electric telescopic rod is shortened to pull the translation plate to one side of the cushion base through the connecting column, so that the plane end on the rotating disc is in contact with the cushion base, and the opposite ends of the static guide rail and the movable guide rail are in contact, so that a guide rail line without a gap is formed between them, thereby ensuring that the impact trolley smoothly transitions from the static guide rail to the movable guide rail, and the electric telescopic rod is elongated to separate the movable guide rail and the static guide rail with a gap, thereby preventing the static guide rail and the movable guide rail from touching together when the rotating disc rotates, affecting the smooth rotation of the rotating disc, ensuring the stability of the angle adjusting assembly in operation, ensuring the accuracy of the impact trolley in adjusting the impact angle of the test vehicle, and improving the service life.

[0017] 2. The utility model discloses a straight line motor drives straight rack to move horizontally, under the meshing transmission effect of straight rack and circular rack, drive vertical shaft to rotate clockwise or counterclockwise, and then adjust the angle of moving guide rail through rotating disc, and then guide the trolley to impact the side of test vehicle at different angles, simulate the various collision angles and speed combinations that can be encountered in actual traffic accident as far as possible, and the obtained data are comprehensive and meet the set, and the real safety performance of vehicle under different collision conditions is benefited from reflecting. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will be briefly introduced to the drawing needed to be used in the embodiment description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can be obtained according to these drawings without the creative labor, and wherein:

[0019] Figure 1 It is the overall structure schematic diagram of the utility model automobile side collision safety test guide rail.

[0020] Figure 2 It is the structure schematic diagram of the angle adjusting assembly of the utility model automobile side collision safety test guide rail.

[0021] Figure 3 It is the explosion structure schematic diagram of the angle adjusting assembly of the utility model automobile side collision safety test guide rail.

[0022] Figure 4 It is the structure schematic diagram of the angle adjusting main body of the utility model automobile side collision safety test guide rail.

[0023] BRIEF DESCRIPTION OF DRAWINGS

[0024] 1, pad seat, 11, installation cavity, 2, angle adjusting assembly, 21, translation plate, 22, universal ball one, 23, rotating disc, 24, extension plate, 25, universal ball two, 26, plane end, 27, vertical shaft, 28, circular rack, 29, angle adjusting main body, 291, linear motor, 292, straight rack, 293, rack cavity, 294, mounting seat, 295, sliding block, 296, sliding rail, 3, static guide rail, 4, moving guide rail, 5, translation assembly, 51, electric telescopic rod, 52, connecting column. DETAILED DESCRIPTION

[0025] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of protection of the utility model.

[0026] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.

[0027] Meanwhile, "and / or" or "and / or" appearing throughout the text means that it includes three schemes, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B scheme.

[0028] In addition, the description of "first", "second" and the like in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one feature. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skill in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the scope of protection required by the utility model.

[0029] As Figures 1 to 4 The embodiment provides a guide rail for automobile side collision safety test, the guide rail for automobile side collision safety test, including the base 1 embeddedly installed on the ground and the angle adjusting assembly 2, the installation cavity 11 is set up on the side of the base 1 close to the angle adjusting assembly 2, the translation assembly 5 is installed in the base 1, and the movable end of the translation assembly 5 is connected with the side of the angle adjusting assembly 2 close to the base 1, two static guide rails 3 are installed on the top of the base 1, two dynamic guide rails 4 are installed on the top of the movable end of the angle adjusting assembly 2, and the opposite static guide rail 3 and dynamic guide rail 4 are in a straight line.

[0030] The angle adjusting assembly 2 includes the translation plate 21, the rotary disc 23 is rotatably installed on the top of the translation plate 21 and close to the side of the base 1, the extension plate 24 is welded on the side of the rotary disc 23 away from the base 1, and the dynamic guide rail 4 is fixed in the middle of the top of the rotary disc 23 and the extension plate 24, the angle adjusting main body 29 for driving the rotary disc 23 to rotate is installed on the top of the translation plate 21.

[0031] The linear motor 291 drives the straight rack 292 to move laterally, and drives the vertical shaft 27 to rotate clockwise or counterclockwise under the meshing transmission action of the straight rack 292 and the circular rack 28, and then adjusts the angle of the movable guide rail 4 through the rotating disc 23, and then guides the impact trolley to impact the side of the test vehicle at different angles, so as to simulate various collision angles and speed combinations that may be encountered in actual traffic accidents as much as possible, so that the obtained data is comprehensive and complete, and the real safety performance of the vehicle under different collision conditions can be reflected.

[0032] As Figures 1 to 2 As shown in the drawings, in the embodiment, the translation assembly 5 includes an electric telescopic rod 51 installed inside the installation cavity 11, the movable end of the electric telescopic rod 51 is fixedly connected with a connecting column 52, and the end of the connecting column 52 away from the electric telescopic rod 51 is fixed to one side of the translation plate 21 close to the base 1. The electric telescopic rod 51 is shortened to pull the translation plate 21 to one side of the base 1 through the connecting column 52, so that the flat end 26 on the rotating disc 23 is in contact with the base 1, and the opposite ends of the movable guide rail 4 and the static guide rail 3 are in contact, so that a continuous guide rail line is formed therebetween, thereby ensuring that the impact trolley smoothly transitions from the static guide rail 3 to the movable guide rail 4. After the impact trolley transitions from the static guide rail 3 to the movable guide rail 4, the electric telescopic rod 51 is elongated to separate the movable guide rail 4 from the static guide rail 3, and there is a gap between them, thereby preventing the static guide rail 3 and the movable guide rail 4 from touching each other when the rotating disc 23 rotates, affecting the smooth rotation of the rotating disc 23, ensuring the stability of the angle adjustment assembly 2, and ensuring the accuracy of the impact angle adjustment of the impact trolley on the test vehicle, and improving the service life.

[0033] As Figures 1 to 3 As shown in the drawings, in the embodiment, the bottom of the translation plate 21 is provided with a plurality of groups of universal ball bearings 25, and the bottom of the extension plate 24 away from the rotating disc 23 is provided with two groups of universal ball bearings 22, and the rolling ends of the universal ball bearings 22 roll on the upper surface of the translation plate 21. When rotating and moving, the rolling of the universal ball bearings 22 and the universal ball bearings 25 respectively supports the translation plate 21 and the extension plate 24, so that the stability during movement is improved, and bending and breaking due to uneven stress is avoided, and the stability is better.

[0034] As Figures 2 to 4 As shown in the drawings, in the embodiment, the bottom of the rotating disc 23 is fixed with a vertical shaft 27 coaxial with the rotating disc 23, and the bottom end of the vertical shaft 27 is fixed to the top end of the translation plate 21. A circular rack 28 is sleeved on the vertical shaft 27. The angle adjustment body 29 includes a linear motor 291 fixed on the translation plate 21, and the movable end of the linear motor 291 is provided with a straight rack 292 engaged with the circular rack 28.

[0035] As Figures 3 to 4As shown in the figure, in this embodiment, the movable end of the linear motor 291 is fixedly connected to the mounting base 294, and the mounting base 294 slides on the top of the translation plate 21. The mounting base 294 has a rack cavity 293 for fixing the rack 292 on the side near the vertical axis 27.

[0036] like Figures 2 to 4 As shown in the figure, in this embodiment, the angle adjustment body 29 also includes a slide rail 296 fixed on the translation plate 21, and a slider 295 that slides on the slide rail 296 is fixed at the bottom of the mounting base 294. The rack 292 is mounted on the mounting base 294, and the mounting base 294 supports the mounting base 294 through the sliding of the slider 295 and the slide rail 296, that is, it supports the rack 292, so that the force on the rack 292 is evenly distributed on the translation plate 21, ensuring the accuracy and stability of the meshing between the rack 292 and the circular rack 28.

[0037] like Figures 2 to 3 As shown in the figure, in this embodiment, the rotating disk 23 has a flat end 26 on the side near the pad 1, and the flat end 26 and the end face of the moving guide rail 4 near the stationary guide rail 3 are on the same vertical plane.

[0038] When in use, place the vehicle to be tested on the side of the angle adjustment component 2 away from the pad 1, and make the side of the test vehicle face the angle adjustment component 2. The electric telescopic rod 51 shortens and pulls the translation plate 21 to one side of the pad 1 through the connecting column 52, so that the flat end 26 on the rotating disk 23 abuts against the pad 1.

[0039] The impact trolley moves on two stationary guide rails 3. The two stationary guide rails 3 limit the travel path of the impact trolley, so that the impact trolley can only move at high speed in a straight line. When the impact trolley transitions from the stationary guide rail 3 to the moving guide rail 4, the electric telescopic rod 51 extends to separate the moving guide rail 4 from the stationary guide rail 3, and there is a gap between them, so as to prevent the stationary guide rail 3 and the moving guide rail 4 from touching each other when the rotating disk 23 is rotating.

[0040] The linear motor 291 drives the rack 292 to move laterally. Under the meshing transmission of the rack 292 and the circular rack 28, the vertical shaft 27 is driven to rotate clockwise or counterclockwise. The angle of the moving guide rail 4 is adjusted by the rotating disk 23, thereby guiding the impact trolley to impact the side of the test vehicle at different angles.

[0041] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical description of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.

Claims

1. A guide rail for a side impact crash safety test of a vehicle, characterized in that: The utility model provides a kind of angle-adjusting device, including embedded installation ground pad (1) and angle-adjusting component (2), the pad (1) is equipped with installation cavity (11) in the side close to angle-adjusting component (2), the inside of pad (1) is equipped with translation component (5), and the movable end of translation component (5) is connected with the side of angle-adjusting component (2) close to pad (1), the top of pad (1) is equipped with two static guide rails (3), the top of movable end of angle-adjusting component (2) is equipped with two dynamic guide rails (4). The angle-adjusting component (2) includes a translation plate (21), a rotating disc (23) is rotatably installed on the top of the translation plate (21) and close to one side of the pad (1), an extension plate (24) is welded to the side of the rotating disc (23) away from the pad (1), and an angle-adjusting body (29) is installed on the top of the translation plate (21) to drive the rotating disc (23) to rotate.

2. The guide rail for a side impact safety test of an automobile according to claim 1, characterized by: The translation component (5) includes an electric telescopic rod (51) installed in the installation cavity (11), and a connecting column (52) is fixedly connected to the movable end of the electric telescopic rod (51) and fixed to the side of the translation plate (21) close to the pad (1).

3. The rail for side impact crash safety testing of an automobile as defined in claim 2, wherein: A plurality of universal ball bearings two (25) are installed on the bottom of the translation plate (21), and two groups of universal ball bearings one (22) are installed on the bottom of the extension plate (24) away from the rotating disc (23).

4. The guide rail for a side impact crash test of an automobile according to claim 3, characterized in that: A vertical shaft (27) coaxial with the rotating disc (23) is fixed at the center of the bottom of the rotating disc (23), and the bottom end of the vertical shaft (27) is fixed to the top end of the translation plate (21), a circular rack (28) is sleeved on the vertical shaft (27), the angle-adjusting body (29) includes a linear motor (291) fixed to the translation plate (21), and a straight rack (292) engaged with the circular rack (28) is installed on the movable end of the linear motor (291).

5. The rail for side impact crash safety testing of an automobile as defined in claim 4, wherein: The movable end of the linear motor (291) is fixedly connected to a mounting seat (294), and the mounting seat (294) slides on the top of the translation plate (21), and a rack cavity (293) for fixing the straight rack (292) is formed in the side of the mounting seat (294) close to the vertical shaft (27).

6. The rail for side impact crash safety testing of an automobile as defined in claim 5, wherein: The angle-adjusting body (29) further includes a slide rail (296) fixed to the translation plate (21), and a sliding block (295) sliding on the slide rail (296) is fixed to the bottom of the mounting seat (294).

7. The rail for side impact crash safety testing of an automobile as defined in claim 6, wherein: A planar end (26) is formed in the side of the rotating disc (23) close to the pad (1), and the planar end (26) is in the same vertical plane with the end face of the dynamic guide rail (4) close to the static guide rail (3).