Positioning tool for mounting stator with winding and base

Abstract

The utility model relates to a positioning tool for mounting a stator with a winding and a base, which comprises a bottom plate, an outer cylinder and an inner cylinder which are coaxially arranged, the outer cylinder is fixed on the bottom plate, and the inner cylinder is mounted in the outer cylinder; a first positioning end and a second positioning end are respectively arranged at corresponding positions of the stator with the winding and the base; one end, far away from the bottom plate, of the outer cylinder is provided with a positioning groove matched with the first positioning end, and two sides of the positioning groove are symmetrically provided with wire leading-out grooves; a positioning notch matched with the second positioning end is formed in the side, close to the outer cylinder, of the bottom plate. Compared with the prior art, the positioning device has the advantages of convenience in positioning operation, high positioning accuracy, high positioning efficiency and the like.

Description

TECHNICAL FIELD

[0001] The utility model relates to motor assembly device field especially is involved in a kind of positioning tool of stator and base installation with winding. BACKGROUND

[0002] At present, the stator winding of high-power medium-speed permanent magnet synchronous wind generator is generally adopted copper bar lead-out line mode, when the generator stator is assembled into motor base, the relative matching accuracy of stator and base in circumferential direction is high, so that copper bar lead-out line and wiring reserved hole on base can be accurately assembled in place.

[0003] The utility model discloses a positioning tool for vertical shell assembly of stator and base, solves the problem of accurate alignment when stator enters base;It comprises base and stator, stator copper bar lead-out hole is arranged on the base, the base is placed on the assembly platform in vertical mode, the stator is also hung above the base in vertical mode, stator winding is arranged in the stator core, copper bar lead-out line of stator winding is arranged at the upper end of stator, positioning rod is arranged on the upper end face of stator core, positioning long strip plate is arranged on the upper top surface of base, positioning groove is arranged on the inner side end of positioning long strip plate, positioning rod is connected in positioning groove.

[0004] But the above-mentioned prior art needs to be adjusted according to the relative position of positioning long strip plate and positioning groove after stator is placed into base, needs to be fine-tuned, improves the positioning and installation difficulty of stator and base.And positioning long strip plate is installed on one side of stator, needs to be removed after positioning, which can avoid the influence on motor, and the positioning process is relatively complicated. UTILITY MODEL CONTENTS

[0005] The utility model discloses a positioning tool of stator and base installation with winding to overcome the defects that the prior art has big adjustment difficulty in stator positioning process, and the positioning process is relatively complicated.

[0006] The purpose of the utility model can be realized by the following technical scheme:

[0007] A kind of positioning tool of stator and base installation with winding, including coaxial bottom plate, outer tube and inner tube, the outer tube is fixed on bottom plate, the inner tube is installed in outer tube;The corresponding position of stator and base with winding is respectively equipped with first positioning end and second positioning end;The outer tube is equipped with the positioning groove matched with first positioning end at one end away from bottom plate, the two sides of the positioning groove are symmetrically equipped with wire lead-out groove;The side of bottom plate close to outer tube is equipped with the positioning slot matched with second positioning end.

[0008] Preferably, the inner cylinder matches the inner diameter of the stator with windings, the outer cylinder matches the outer diameter of the stator with windings, and the bottom plate matches the inner diameter of the base.

[0009] Preferably, the first and second buckles are installed on the bottom plate and are both in a fan-shaped structure, and the first and second buckles enclose a positioning notch.

[0010] Preferably, the first and second buckles are provided with a chamfer structure on the side close to the positioning notch and away from the bottom plate, and the bottom plate is provided with a bolt hole, and the first and second buckles are fixed on the bottom plate by bolts.

[0011] Preferably, the outer cylinder is a cylindrical shell structure with one end open, the outer cylinder is welded and fixed on the bottom plate, and the height of the outer cylinder is lower than that of the inner cylinder.

[0012] Preferably, the end of the inner cylinder away from the outer cylinder is provided with a protective pad, the protective pad is in an L-shaped structure and includes a fixed segment and a protective segment, the fixed segment is installed on the upper end of the inner cylinder, and the protective segment is in a circular arc structure and is a cylindrical side surface.

[0013] Preferably, the bending part of the side of the protective pad away from the inner cylinder is provided with a rounded corner structure.

[0014] Preferably, the number of protective pads is multiple, and each protective pad is uniformly distributed on the upper end of the inner cylinder.

[0015] Preferably, the protective pad is a nylon pad or a rubber pad.

[0016] Preferably, the inner cylinder is a hollow shell structure and is provided with through holes at both ends, the inner cylinder is bolted in the outer cylinder, the upper end of the inner cylinder is provided with a threaded hole, and the protective pad is bolted on the inner cylinder.

[0017] Compared with the prior art, the utility model has the following advantages:

[0018] (1) The one end of the stator with windings with the first positioning end is downwardly sleeved on the inner cylinder, the first positioning end is matched with the positioning groove, the windings are led out through the guide lead-out grooves on both sides, and the stator with windings is supported based on the upper end of the outer cylinder.

[0019] The positioning installation of the stator and the base can be completed by positioning and installing the band-winding stator to the outer cylinder and positioning and installing the base on the bottom plate through setting two positioning end heads at corresponding positions of the band-winding stator and the base respectively, and setting positioning grooves corresponding to the two positioning end heads on the bottom plate and the outer cylinder.

[0020] (2) The first buckle and the second buckle are installed on the bottom plate, the fan-shaped structures of the first buckle and the second buckle are coaxially arranged with the bottom plate, and the positioning slot is obtained by surrounding the first buckle and the second buckle, so that the bottom plate is avoided from being processed with the positioning slot, the thickness of the bottom plate is reduced, the buckle structure is simple, and the installation is convenient.

[0021] (3) The plurality of protective pads are arranged at the upper end of the inner cylinder, the protective segments in the arc-shaped structures of the protective pads are located at the side cylindrical surface of the inner cylinder, the inner stator can be avoided from colliding with the inner cylinder directly when the band-winding stator is sleeved, and the stator and the inner cylinder are protected. The outer side bending parts of the protective segments are provided with the round corner structures, the positioning efficiency of the stator can be improved when the stator is sleeved, the plurality of protective pads are symmetrically distributed, the coaxiality of the stator and the inner cylinder is effectively improved, and the positioning precision is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 A structure schematic view of the positioning tool is provided for the utility model;

[0023] Figure 2 A structure schematic view of the buckle is provided for the utility model;

[0024] Figure 3 A structure schematic view of the outer cylinder is provided for the utility model;

[0025] Figure 4 A structure schematic view of the inner cylinder is provided for the utility model;

[0026] Figure 5 A structure schematic view of the band-winding stator and the positioning tool is provided for the utility model;

[0027] Figure 6 A structure schematic view of the band-winding stator and the base positioning is provided for the utility model;

[0028] In the figure, 1, base plate, 2, outer cylinder, 3, inner cylinder, 4, with winding stator, 5, base; 11, positioning notch, 12, first buckle, 13, second buckle; 21, positioning groove, 22, wire lead-out slot, 31, protective pad, 311, fixed segment, 312, protective segment, 41, first positioning end, 51, second positioning end. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.

[0031] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0032] In the description of the utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is used, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0033] It should be noted that the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0034] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.

[0035] Example 1

[0036] like Figure 1 As shown, this embodiment provides a positioning fixture with mounting, including a base plate 1, an outer cylinder 2, and an inner cylinder 3 arranged coaxially. The outer cylinder 2 is fixed on the base plate 1, and the inner cylinder 3 is installed inside the outer cylinder 2. The winding stator 4 and the machine base 5 are respectively provided with a first positioning end 41 and a second positioning end 51 at corresponding positions. The outer cylinder 2 is provided with a positioning groove 21 that cooperates with the first positioning end 41 at one end away from the base plate 1. The two sides of the positioning groove 21 are symmetrically provided with wire lead-out grooves 22. The base plate 1 is provided with a positioning slot 11 that cooperates with the second positioning end 51 on one side near the outer cylinder 2.

[0037] Working principle: The end of the winding stator 4 with the first positioning end 41 is placed downwards on the inner cylinder 3, so that the first positioning end 41 mates with the positioning groove 21. The winding is led out through the guide slots 22 on both sides, and the upper end of the outer cylinder 2 supports the winding stator 4. Then, the end of the machine base 5 with the second positioning end 51 is placed downwards on the outside of the winding stator 4, so that the second positioning end 51 mates with the positioning slot 11 on the base plate 1, completing the positioning of the winding stator 4 and the machine base 5, and proceeding with subsequent installation.

[0038] By setting two positioning ends at corresponding positions on the winding stator 4 and the machine base 5, and providing positioning grooves corresponding to the two positioning ends on the base plate 1 and outer cylinder 2 of the positioning fixture, the winding stator 4 is positioned and installed on the outer cylinder 2, and the machine base 5 is positioned and installed on the base plate 1, thus completing the positioning and installation of the stator and the machine base. The positioning fixture has a simple structure, is easy to process and assemble, and the stator and machine base can be easily installed onto the fixture. The operation is simple and quick, and it can accurately position and reliably support the stator and machine base, improving the assembly accuracy and efficiency of the winding stator and machine base.

[0039] Specifically, the inner cylinder 3 matches the inner diameter of the winding stator 4, the outer cylinder 2 matches the outer diameter of the winding stator 4, and the base plate 1 matches the inner diameter of the machine base 5. The aperture between the inner cylinder 3 and the outer cylinder 2 allows the inner cylinder 3 to pass through the stator's inner hole for auxiliary positioning. The outer cylinder 2, while positioning the stator, also provides reliable support due to its thickness. The base plate 1 provides positioning support for the machine base 5, enabling the positioning fixture to position and support both the stator and the machine base, facilitating subsequent installation work, simplifying the positioning and installation device, and improving overall installation efficiency.

[0040] The preferred embodiment is as shown in Figure 1 And Figure 2 The first buckle 12 and the second buckle 13 are installed on the bottom plate 1, both of which are fan-shaped structures, and the first buckle 12 and the second buckle 13 form the positioning notch 11.

[0041] The first buckle 12 and the second buckle 13 are provided with chamfer structures on the side close to the positioning notch 11 and away from the bottom plate 1; the bottom plate 1 is provided with bolt holes, and the first buckle 12 and the second buckle 13 are fixed on the bottom plate 1 by bolts.

[0042] The first buckle and the second buckle are installed on the bottom plate, and the fan-shaped structures of the first buckle and the second buckle are coaxially arranged with the bottom plate, and the positioning notch is obtained by surrounding the first buckle and the second buckle, which avoids machining the positioning notch on the bottom plate, reduces the thickness of the bottom plate, and the buckle structure is simple and convenient to install.

[0043] Specifically, as shown in Figure 3 The outer cylinder 2 is a columnar shell structure with one end open, and the outer cylinder 2 is welded and fixed on the bottom plate 1, and the height of the outer cylinder 2 is lower than that of the inner cylinder 3.

[0044] The preferred embodiment is as shown in the inner cylinder 3 is provided with a protective pad 31 away from the outer cylinder 2, the protective pad 31 is an L-shaped structure, including a fixed segment 311 and a protective segment 312, the fixed segment 311 is installed on the upper end of the inner cylinder 3, the protective segment 312 is a circular arc structure, and the inner cylinder 3 is a side column surface.

[0045] The bending part of the protective pad 31 away from the inner cylinder 3 is provided with a rounded corner structure.

[0046] Further, the number of protective pads 31 is multiple, and each protective pad 31 is uniformly distributed on the upper end of the inner cylinder 3. In this embodiment, four protective pads 31 are provided and symmetrically distributed on the upper end of the inner cylinder, which can effectively protect the stator inner hole.

[0047] Further, the protective pad 31 is a nylon pad or a rubber pad.

[0048] Specifically, the inner cylinder 3 is a hollow shell structure, and both ends are provided with through holes; the inner cylinder 3 is bolted in the outer cylinder 2, the upper end of the inner cylinder 3 is provided with a threaded hole, and the protective pad 31 is bolted on the inner cylinder 3.

[0049] A plurality of protective pads are arranged at the upper end of the inner cylinder, and the protective segments of the arc-shaped structure of the protective pads are located at the side column surface of the inner cylinder, which can avoid the collision between the inside of the stator and the inner cylinder when the stator is sleeved, and protect the stator and the inner cylinder. The outer side bending part of the protective segment is provided with a round corner structure, which can play a certain guiding role when the stator is sleeved, improve the positioning efficiency of the stator, and the plurality of protective pads are symmetrically distributed, effectively improve the coaxiality of the stator and the inner cylinder installation, and further improve the positioning accuracy.

[0050] In combination with the above preferred embodiment, as shown in the figure, the embodiment provides a specific process for positioning and installing the stator with windings and the base on the basis of the positioning tool: Figures 1 to 6

[0051] After the positioning tool is assembled, the bottom plate 1 is placed on the ground;

[0052] After the stator with windings 4 is lifted and transferred above the positioning tool, one end of the first positioning end head 41 is downward, the inner hole of the stator is matched with the upper end of the inner cylinder, and the stator is sleeved on the inner cylinder through the guiding action of the chamfer of the protective pad 31; the first positioning end head 41 at the lower end of the stator with windings 4 is matched with the positioning groove 21, the positioning of the stator with windings 4 on the positioning tool is completed, and the windings on the stator with windings 4 are led out through the wire leading-out groove on the outer cylinder 2, and the stator with windings 4 is supported based on the upper end of the outer cylinder 2;

[0053] The base 5 is provided with the second positioning end head 51, one end of which is downward, and is sleeved on the outer side of the stator with windings 4, so that the second positioning end head 51 is located in the positioning notch 11 between the first buckle 12 and the second buckle 13, and the positioning of the base 5 on the positioning tool is completed. That is, the relative position of the stator with windings and the base is positioned, and subsequent installation operation can be performed.

[0054] The above describes the preferred embodiment of the utility model in detail. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the utility model without creative labor. Therefore, any technical solution obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the concept of the utility model shall be within the protection scope determined by the claims.​

Claims

1. A positioning tool for stator winding with stator frame installation, characterized in that, It includes coaxial bottom plate (1), outer cylinder (2) and inner cylinder (3), the outer cylinder (2) is fixed on the bottom plate (1), the inner cylinder (3) is installed in the outer cylinder (2), the stator (4) with winding is provided with first positioning end (41) and second positioning end (51) respectively in the corresponding position of the base (5), the outer cylinder (2) is provided with positioning groove (21) matched with the first positioning end (41) at the end away from the bottom plate (1), the positioning groove (21) is symmetrically provided with wire lead-out groove (22) on both sides, the bottom plate (1) is provided with positioning notch (11) matched with the second positioning end (51) on the side close to the outer cylinder (2).

2. The stator with winding and the stator frame mounting positioning tool according to claim 1, characterized in that, The inner cylinder (3) is matched with the inner diameter of the stator (4) with winding, the outer cylinder (2) is matched with the outer diameter of the stator (4) with winding, and the bottom plate (1) is matched with the inner diameter of the base (5).

3. The stator and frame mounting positioning fixture with a winding according to claim 1, characterized in that, The first buckle (12) and the second buckle (13) are installed on the bottom plate (1), the first buckle (12) and the second buckle (13) are both fan-shaped structures, and the first buckle (12) and the second buckle (13) enclose to form the positioning notch (11).

4. The stator with winding and the stator frame mounting positioning tool according to claim 3, characterized in that, The first buckle (12) and the second buckle (13) are both provided with chamfer structure on the side close to the positioning notch (11) and away from the bottom plate (1), the bottom plate (1) is provided with bolt hole, and the first buckle (12) and the second buckle (13) are fixed on the bottom plate (1) by bolts respectively.

5. The stator and frame mounting positioning fixture with a banding winding according to claim 1, characterized in that, The outer cylinder (2) is a cylindrical shell structure with one end opening, the outer cylinder (2) is welded and fixed on the bottom plate (1), and the height of the outer cylinder (2) is lower than that of the inner cylinder (3).

6. The stator and frame mounting positioning fixture with a coil winding according to claim 1, characterized in that, The inner cylinder (3) is provided with protective pad (31) at the end away from the outer cylinder (2), the protective pad (31) is L-shaped structure, including fixed segment (311) and protective segment (312), the fixed segment (311) is installed on the upper end of the inner cylinder (3), the protective segment (312) is circular arc structure, and the inner cylinder (3) side column surface.

7. The stator and frame mounting positioning fixture of claim 6 wherein, The bending part of the protective pad (31) away from the inner cylinder (3) is provided with round corner structure.

8. The stator with winding and the stator mounting positioning tooling of claim 7, wherein, The number of protective pads (31) is multiple, and each protective pad (31) is uniformly distributed on the upper end of the inner cylinder (3).

9. The stator and frame mounting positioning fixture of claim 6 wherein, The protective pad (31) is nylon pad or rubber pad.

10. The stator with winding and the stator mounting positioning tool of claim 6, wherein, The inner cylinder (3) is a hollow shell structure, and both ends are respectively provided with through hole, the inner cylinder (3) is bolted in the outer cylinder (2), the upper end of the inner cylinder (3) is provided with threaded hole, and the protective pad (31) is bolted on the inner cylinder (3).

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