Highly integrated controller structure

By using a layered housing design and a vertical integrated circuit board, the problems of numerous parts, large area, and low communication speed in existing automotive controllers are solved, achieving more efficient communication and stronger resistance to damage.

CN223957756UActive Publication Date: 2026-02-27SUZHOU COORDINATE SYST INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520291983.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-27
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing automotive controller structures have a large number of parts, occupy a large area, have low communication speed and reliability, and are not conducive to vehicle wiring harness layout.

Method used

The device employs a layered housing design, comprising an upper housing, a middle housing, and a lower housing, which serve as mounting cavities for the first and second layers of circuit boards, respectively. The circuit boards are vertically integrated, and internal communication is achieved through communication pins in the middle housing, reducing the number of connection pins. The device is also sealed with a sealing ring.

Benefits of technology

It reduces the number of parts and installation area, improves communication speed and reliability, enhances resistance to damage, and simplifies vehicle wiring harness layout.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223957756U_ABST
Patent Text Reader

Abstract

The utility model discloses a highly integrated controller structure, which belongs to the field of automobile controllers and comprises a shell, a circuit board and a middle shell communication pin, the shell is divided into an upper shell, a middle shell and a lower shell from top to bottom, a first layer of circuit board mounting cavity is arranged between the upper shell and the middle shell, and a second layer of circuit board mounting cavity is arranged between the middle shell and the lower shell. A second-layer circuit board mounting cavity is formed between the middle shell and the lower shell; the circuit board comprises a first circuit board, a second circuit board and a third circuit board, the first circuit board and the second circuit board are both arranged in the first layer circuit board mounting cavity, and the first layer circuit board mounting cavity is divided into two independent cavities used for separately mounting the first circuit board and the second circuit board; the third circuit board is arranged in the second-layer circuit board mounting cavity; and the middle shell communication pin is arranged below the middle shell and is connected with the first circuit board, the second circuit board and the third circuit board for communication. The installation area is reduced, the cost is reduced, the communication rate is improved, and vehicle wire harness arrangement is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automobile controller, specifically relates to a highly integrated controller structure. BACKGROUND

[0002] Three controllers are generally needed to be installed respectively, the number of parts is large, and communication is carried out through external wiring harness, or three controllers are integrated, but the internal circuit boards of the controller are arranged in horizontal direction, the area occupied by installation is large, the communication rate and reliability are low, and it is not conducive to vehicle wiring harness arrangement. INVENTION CONTENTS

[0003] The utility model aims at: provide a kind of highly integrated controller structure to solve the problem that vehicle side installation occupies large area, is not conducive to installation, connecting pin is more, communication rate and reliability are low, and it is not conducive to vehicle wiring harness arrangement.

[0004] Technical scheme: the utility model provides a kind of highly integrated controller structure, comprising: shell, circuit board, middle shell communication pin, the shell is divided into upper shell, middle shell, lower shell from top to bottom, it is first layer circuit board installation cavity between the upper shell, middle shell, it is second layer circuit board installation cavity between the middle shell, lower shell;The circuit board includes: first circuit board, second circuit board, third circuit board, the first circuit board, second circuit board are all arranged in first layer circuit board installation cavity, first layer circuit board installation cavity is divided into two independent cavities, for separating installation first circuit board, second circuit board, the third circuit board is arranged in second layer circuit board installation cavity;The middle shell communication pin is arranged below middle shell, and first circuit board, second circuit board and third circuit board are connected to communicate.

[0005] Further, the above-mentioned one kind of highly integrated controller structure, the upper shell, middle shell are sealed by being set first sealing ring in middle.

[0006] Further, the above-mentioned one kind of highly integrated controller structure, the middle shell, lower shell are sealed by being set second sealing ring in middle.

[0007] Further, the above-mentioned one kind of highly integrated controller structure, the middle shell, lower shell one side is provided with installation port.

[0008] Further, the above-mentioned one kind of highly integrated controller structure, the third circuit board one side is provided with connector, the connector connector is stretched out installation port, and the installation port shape is matched with connector.

[0009] Further, the above-mentioned one kind of highly integrated controller structure, first layer circuit board installation cavity, second layer circuit board installation cavity include but are not limited to setting a circuit board in each layer.

[0010] Further, the highly integrated controller structure is integrated with the first circuit board and the second circuit board through the communication pin under the upper shell.

[0011] The technical scheme can realize the following beneficial effects: the highly integrated controller structure integrates the controller in the vertical direction, the circuit board of each layer includes but is not limited to one circuit board, the number of parts is reduced, the cost of the controller is reduced, the installation area of the vehicle is reduced, the arrangement and installation on the vehicle are facilitated, the overall damage resistance of the product is improved, even if one of the controllers is damaged, the other two controllers can still work normally, the communication connection is realized through the internal pin, the number of connection pins is reduced, the communication speed and reliability are improved, and the arrangement of the vehicle wire harness is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a schematic view of the highly integrated controller structure of the utility model;

[0013] Fig. 2 It is an exploded view of the highly integrated controller structure of the utility model;

[0014] Fig. 3 It is a sectional view of the highly integrated controller structure of the utility model.

[0015] In the figure: shell 1, circuit board 2, middle shell communication pin 3, upper shell 11, middle shell 12, lower shell 13, first circuit board 21, second circuit board 22, third circuit board 23, first sealing ring 4, second sealing ring 5, connector 6, mounting port 121. DETAILED DESCRIPTION

[0016] Embodiment 1

[0017] As Figs. 1-3The diagram illustrates a highly integrated controller structure, comprising: a housing 1, a circuit board 2, and a middle housing communication pin 3. The housing 1 is divided from top to bottom into an upper housing 11, a middle housing 12, and a lower housing 13. The upper housing 11 and the middle housing 12 form a first-layer circuit board mounting cavity, and the middle housing 12 and the lower housing 13 form a second-layer circuit board mounting cavity. The circuit board 2 includes: a first circuit board 21, a second circuit board 22, and a third circuit board 23. The first circuit board 21 and the second circuit board 22 are both disposed in the first-layer circuit board mounting cavity, which is divided into two independent cavities for separately mounting the first circuit board 21 and the second circuit board 22. The third circuit board 23 is disposed in the second-layer circuit board mounting cavity. The middle housing communication pin 3 is located below the middle housing 12 and connects the first circuit board 21, the second circuit board 22, and the third circuit board 23 for communication. By integrating the three controllers and communicating through internal pins, the number of connection pins is reduced while improving communication speed and reliability. It also facilitates the arrangement of vehicle wiring harnesses, improves the overall strength of the product against damage, and ensures that even if one controller fails, the other two controllers can still work normally.

[0018] like Fig. 2 The diagram shows a highly integrated controller structure in which the upper housing 11 and the middle housing 12 are sealed by a first sealing ring 4, and the middle housing 12 and the lower housing 13 are sealed by a second sealing ring 5.

[0019] Example 2

[0020] Based on Example 1, in this example, as... Fig. 2 The diagram shows a highly integrated controller structure, in which a mounting port 121 is provided on one side of the middle housing 12 and the lower housing 13, and a connector 6 is mounted on one side of the third circuit board 23. The connector 6 protrudes from the mounting port 121, and the shape of the mounting port 121 matches that of the connector 6.

[0021] In this embodiment, each of the first and second circuit board mounting cavities includes, but is not limited to, one circuit board 2. This reduces the number of components, thereby reducing controller costs and decreasing the vehicle-side mounting area, while also facilitating vehicle-mounted layout and installation.

[0022] In this embodiment, the first circuit board 21 and the second circuit board 22 are integrated and connected by communication pins on the lower part of the upper housing 11.

[0023] It should be noted that the above only describes the technical solutions of the utility model and is not limited. Although the utility model is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the utility model technical solutions can be modified or replaced equivalently without departing from the scope of the utility model technical solutions, and all should be covered in the scope of the claims of the utility model.

Claims

1. A highly integrated controller architecture, characterized by: The utility model relates to a double-layer circuit board installation cavity communication needle foot integrated connector, which comprises the following parts: A shell (1) is divided into an upper shell (11), a middle shell (12) and a lower shell (13) from top to bottom, a first layer circuit board installation cavity is arranged between the upper shell (11) and the middle shell (12), and a second layer circuit board installation cavity is arranged between the middle shell (12) and the lower shell (13); A circuit board (2) comprises a first circuit board (21), a second circuit board (22) and a third circuit board (23), the first circuit board (21) and the second circuit board (22) are arranged in the first layer circuit board installation cavity, the first layer circuit board installation cavity is divided into two independent cavities, and the first circuit board (21) and the second circuit board (22) are arranged separately; the third circuit board (23) is arranged in the second layer circuit board installation cavity; A middle shell communication needle foot (3) is arranged below the middle shell (12) and is connected with the first circuit board (21), the second circuit board (22) and the third circuit board (23) for communication.

2. A highly integrated controller structure according to claim 1, characterized in that: The first sealing ring (4) is arranged between the upper shell (11) and the middle shell (12) for sealing.

3. The highly integrated controller architecture of claim 1, wherein: The second sealing ring (5) is arranged between the middle shell (12) and the lower shell (13) for sealing.

4. The highly integrated controller architecture of claim 1, wherein: An installation opening (121) is arranged on one side of the middle shell (12) and the lower shell (13).

5. The highly integrated controller architecture of claim 1, wherein: A connector (6) is arranged on one side of the third circuit board (23), the connector (6) is connected with the installation opening (121), and the installation opening (121) is matched with the connector (6).

6. The highly integrated controller architecture of claim 1, wherein: Each layer of the first layer circuit board installation cavity and the second layer circuit board installation cavity comprises one circuit board (2) but is not limited to this.

7. The highly integrated controller architecture of claim 1, wherein: The communication needle foot integrated connector is arranged below the upper shell (11) and is connected with the first circuit board (21) and the second circuit board (22).