Semi-automatic chip counting and labeling device

By designing a semi-automatic chip counting and labeling device, the problems of missed counting and labeling in traditional chip conveying lines and the inability to replenish counting and labeling after return chip repair are solved. This enables flexible production and efficient automated cap supply and capping assembly, improving production efficiency and assembly qualification rate.

CN223957937UActive Publication Date: 2026-02-27JIANGSU MINGYIXIN INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520449237.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-27
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Traditional chip conveyor lines suffer from problems such as missed counting and labeling, inability to replenish counting and labeling after repair of returned chips, and system code matching failures, making it difficult to count and label small batches.

Method used

Design a semi-automatic chip counting and labeling device, including an automated detection line, a label supply mechanism, a chip quantity and type detection mechanism, a cap supply mechanism, and an automated turnover mechanism, to realize offline supplementary counting and labeling and automated cap supply and capping assembly.

Benefits of technology

It enables flexible production coordination, improves production efficiency and assembly qualification rate, enhances operational safety, and meets the counting and labeling requirements of small batch chip trays.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a semi-automatic chip counting and labeling device which comprises an automatic detection line and a label supply mechanism in communication connection with the automatic detection line, the automatic detection line comprises a linear rail, a sliding seat which is arranged on the linear rail and has linear cyclic displacement, and a chip quantity detection mechanism and a chip type detection mechanism which are positioned at the top of an operation path of the sliding seat, one end of the linear rail is provided with a feeding and discharging station, and the sliding seat is provided with at least one carrier for carrying a chip tray; the label supply mechanism comprises a label supply end matched with the feeding and discharging station and used for providing labels. According to the utility model, the off-line complementary counting labeling requirement is met, and the flexible production matching requirement is met. And automatic supply of cover bodies and automatic labeling, cover pressing and assembling can be achieved, the functions of the device are enriched, and the production efficiency is improved. Through the design of secondary positioning and station accurate position degree monitoring, the assembling qualification rate is remarkably improved, and meanwhile operation safety is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of semi-automatic chip counting labeling device, belong to the technical field of chip counting labeling. BACKGROUND

[0002] Chip needs to be detected after forming, i.e. appearance detection, to check whether its surface has scratch, depression, pollution, oxidation and other problems. Generally, chip detection equipment is used for detection, and after chip detection is completed, closed packaging is needed, and the quantity, chip type and other information on the packaging need to be marked, so as to meet the delivery requirements.

[0003] In the prior art, chip is carried for appearance detection by using chip tray, and quantity detection, chip type identification and automatic labeling machine can be realized on the appearance automated detection conveying line, but the conventional conveying line often has information missing and other situations, resulting in missing counting and labeling of chip tray, in addition, there is also a demand for counting and labeling of reflow chip repaired and carried on the chip tray.

[0004] The conventional conveying line cannot realize the replenishment operation of single chip tray, and when replenishment is needed, appearance detection needs to be repeated before entering the counting and labeling station, in addition, each chip tray has online coding, and repeated entry into reflow production line will cause system coding mismatching failure and other situations, and additional coding screening and other programming are needed, which is very difficult and not conducive to small-batch counting and labeling. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the problem of missing counting and labeling of chip tray in chip production line, and proposes a kind of semi-automatic chip counting labeling device.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A kind of semi-automatic chip counting labeling device, comprising an automated detection line and a label supply mechanism in communication connection with the automated detection line;

[0008] The automated detection line includes a track, a slide seat with linear cyclic displacement arranged on the track, a chip quantity detection mechanism and a chip type detection mechanism located at the top of the slide seat running path, and the track has a loading and unloading station at one end, and the slide seat is provided with at least one carrier for carrying chip tray;

[0009] The label supply mechanism includes a label supply end for providing labels matched with the loading and unloading station.

[0010] Preferably, the chip quantity detecting mechanism is a low-magnification lens camera for detecting the quantity of chips on the chip tray.

[0011] Preferably, the chip type detecting mechanism comprises a high-magnification lens camera for detecting the chip type and a lifting adjusting part for driving the high-magnification lens camera to lift and displace.

[0012] Preferably, the lifting adjusting part comprises a plurality of position degree monitoring sensors for monitoring the position degree of the high-magnification lens camera.

[0013] Preferably, a cap supplying mechanism for supplying caps is further arranged between the loading and unloading station and the label supplying mechanism.

[0014] The cap supplying mechanism comprises a stacking cabin and a lifting part arranged at the bottom of the stacking cabin for lifting the caps.

[0015] Preferably, an automated turnover mechanism is further arranged.

[0016] An end of the sliding base away from the loading and unloading station is provided with a cap assembling station.

[0017] The automated turnover mechanism comprises a negative pressure pickup end for turnover between the label supplying end and the cap supplying mechanism, between the cap supplying mechanism and the cap assembling station.

[0018] Preferably, a cap transfer positioning mechanism is further arranged, which comprises a positioning platform and a telescopic positioning part arranged on the positioning platform for positioning the chip tray.

[0019] The negative pressure pickup end has a turnover displacement between the cap supplying mechanism and the positioning platform, between the positioning platform and the label supplying end, and between the positioning platform and the cap assembling station.

[0020] Preferably, a position sensing end is arranged on the side wall of the sliding base, and the loading and unloading station and the cap assembling station are respectively provided with photoelectric sensors for cooperating with the position sensing end.

[0021] Preferably, a first carrier and a second carrier are arranged adjacent to each other along the linear rail direction on the sliding base, the first carrier is provided with a tray storage groove for carrying the chip tray, and the second carrier is provided with two parallel and spaced track grooves.

[0022] The beneficial effects of the utility model mainly include:

[0023] 1. Offline type count supplementing and labeling requirements are provided, and flexible production cooperation requirements are met.

[0024] 2. The device can realize automatic supply of the cover and automatic labeling and capping assembly, so that the device function is enriched and the production efficiency is improved.

[0025] 3. Through secondary positioning and accurate position monitoring design of the station, the assembly qualified rate is significantly improved, and the operation safety is improved. BRIEF DESCRIPTION OF DRAWINGS

[0026] Other characteristics, objects and advantages of the present application will become more apparent from the following detailed description of non-restrictive embodiments, made with reference to the attached drawings:

[0027] Figure 1 is a structural schematic view of a semi-automatic chip counting and labeling device.

[0028] Figure 2 is another perspective structural schematic view of a semi-automatic chip counting and labeling device.

[0029] Figure 3 is a structural schematic view of an automatic detection line in a semi-automatic chip counting and labeling device.

[0030] Figure 4 is another perspective structural schematic view of an automatic detection line in a semi-automatic chip counting and labeling device.

[0031] Figure 5 is a structural schematic view of a preferred embodiment of a semi-automatic chip counting and labeling device.

[0032] Figure 6 is another perspective structural schematic view of a preferred embodiment of a semi-automatic chip counting and labeling device.

[0033] Figure 7 is a partial default structural schematic view of a preferred embodiment of a semi-automatic chip counting and labeling device.

[0034] Figure 8 is a structural schematic view of a cover transfer positioning mechanism in a semi-automatic chip counting and labeling device. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0036] The application will be described in further detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model, and not to limit the utility model. In addition, it should be noted that only parts related to the utility model are shown in the drawings for ease of description. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0037] The utility model provides a kind of semi-automatic chip counting labeling device, Figures 1 to 8 As shown, including automatic detection line 1 and the label supply mechanism 2 being communicated connection with automatic detection line 1.

[0038] Automatic detection line 1 includes line rail 11, the slide 3 with linear cyclic displacement being arranged on line rail 11, the chip quantity detection mechanism 12 and chip type detection mechanism 13 located at the top of slide running path, one end of line rail 11 is provided with loading and unloading station 14, and the carrier 30 for carrying chip tray 100 is arranged on slide 3.

[0039] Label supply mechanism 2 includes label supply end 20 for providing label matched with loading and unloading station 14.

[0040] Specific implementation process and principle explanation:

[0041] When semi-automatic chip tray detection is carried out, operator loads at loading and unloading station 14, and chip tray is carried on the carrier 30 of slide 3, and slide 3 linearly displaces through chip quantity detection mechanism 12 and chip type detection mechanism 13 and then returns to loading and unloading station 14.

[0042] At this time, label supply mechanism 2 generates corresponding label through the collection information of chip quantity detection mechanism 12 and chip type detection mechanism 13, and supplies to label supply end 20, and the label is manually picked up and attached to chip tray, so that semi-automatic counting and labeling requirements are met.

[0043] Chip quantity detection mechanism 12 and chip type detection mechanism 13 are described, and quantity detection and chip type identification belong to prior art, and only the mechanism for counting and type identification is within the protection scope of the case.

[0044] In one specific embodiment, chip quantity detection mechanism 12 is a low-power lens camera for detecting the number of chips on chip tray. Chip type detection mechanism 13 includes a high-power lens camera for detecting chip type and a lifting adjustment part 131 for driving high-power lens camera to lift and displace.

[0045] Specifically, the general quantity detection adopts a low-magnification camera, which meets the large-format image acquisition and recognition requirements, while the chip type adopts a high-magnification lens, which can perform micro-distance chip image acquisition to realize chip type judgment.

[0046] In actual application, through the lifting displacement adjustment, the online adjustment requirements of different formats of chips can be met, thereby improving the recognition compatibility of various chips.

[0047] In one specific embodiment, the lifting adjustment part 131 includes a plurality of position degree monitoring sensors 132 for monitoring the position degree of the high-magnification lens camera.

[0048] Specifically, the general chip type specification is more, and the position degree monitoring sensor 132 can realize point adjustment, meeting the rapid adjustment requirements of various chip type specifications.

[0049] In one specific embodiment, the cap supply mechanism 4 for providing the cap 200 is further included between the feeding and discharging stations and the label supply mechanism; the cap supply mechanism 4 includes a stacking cabin 41 and a lifting part 42 at the bottom of the stacking cabin for lifting the cap.

[0050] Specifically, in the embodiment, the chip tray 100 needs to be assembled with the cap 200, and the cap supply mechanism 4 is designed to realize manual online pressing operation. That is, after detection, it is reset to the feeding and discharging station, at which time the cap 200 on the cap supply mechanism 4 is manually picked up and pressed on the chip tray 100, and the label is picked up and attached to the cap.

[0051] In one preferred embodiment, as shown in Figure 5 and Figure 6 The automatic turnover mechanism 5 is further included; the end of the sliding seat 3 away from the feeding and discharging station is provided with a cap pressing assembly station 15. The automatic turnover mechanism 5 includes a negative pressure pickup end 50 for turnover between the label supply end and the cap supply mechanism, and between the cap supply mechanism and the cap pressing assembly station.

[0052] Specifically, the automatic turnover mechanism 5 can realize automatic labeling and cap pressing operation. Specifically, the automatic turnover mechanism 5 picks up the label through the negative pressure pickup end 50, attaches it to the cap 200 of the cap supply mechanism, picks up the cap 200 with the label attached, and transfers it to the cap pressing assembly station for automatic cap pressing operation, which is efficient.

[0053] In one specific embodiment, the cap transfer positioning mechanism 6 is further included, which includes a positioning table 61 and a telescopic positioning part 62 arranged on the positioning table for positioning the chip tray.

[0054] The negative pressure picking end is provided with a transfer displacement between the cap supply mechanism and the positioning table, between the positioning table and the label supply end, and between the positioning table and the capping assembly station.

[0055] Specifically, the process is implemented, the negative pressure picking end picks the cap on the cap supply mechanism and transfers to the positioning table, the cap on the positioning table is accurately positioned through the telescopic positioning part 62, then the negative pressure picking end transfers to pick the label and paste on the cap 200 on the positioning table, and finally the cap with the label is picked and attached to the capping assembly station for automatic capping operation.

[0056] In this way, the cap is accurately positioned twice, and the capping operation assembly is reliable and stable.

[0057] In one embodiment, the side wall of the sliding seat 3 is provided with a position sensing end 31, and the feeding and discharging station and the capping assembly station are respectively provided with a photoelectric sensor 32 for cooperating with the position sensing end.

[0058] In this way, the high-precision positioning requirement of the feeding and discharging station and the capping assembly station is met.

[0059] In one embodiment, the sliding seat 3 is provided with a first carrier 301 and a second carrier 302 arranged adjacent to each other along the line rail direction, the first carrier is provided with a tray storage groove for carrying a chip tray, and the second carrier is provided with two parallel and spaced track grooves.

[0060] That is, through the differential design of the first carrier 301 and the second carrier 302, the carrying requirement of chip trays of different specifications can be met, and the compatibility of the device is higher.

[0061] As can be seen from the above description, the off-line type count supplementing and labeling requirement is met, the flexible production cooperation requirement is met, the cap automatic supply and automatic labeling and capping assembly can be realized, the function of the device is enriched, and the production efficiency is improved. Through the secondary positioning and accurate position monitoring design of the station, the assembly qualified rate is significantly improved, and the operation safety is increased.

[0062] The term "comprising" or any other similar word is intended to encompass non-exclusive inclusion, so that a process, method, article or equipment / device including a series of elements includes not only those elements, but also other elements not explicitly listed, or inherent elements of the process, method, article or equipment / device.

[0063] The technical scheme of the utility model has been described in combination with the preferred embodiments shown in the drawings, but the person skilled in the art can easily understand that the protection scope of the utility model is obviously not limited to these specific embodiments. The person skilled in the art can make equivalent changes or replacements to the related technical features without deviating from the principles of the utility model, and the technical schemes after the changes or replacements will all fall within the protection scope of the utility model.

Claims

1.A semi-automatic chip counting and labeling device, characterized in that: it comprises an automatic detection line and a label supply mechanism connected in communication with the automatic detection line; the automatic detection line comprises a track, a slide seat with linear cyclic displacement arranged on the track, a chip quantity detection mechanism and a chip type detection mechanism located at the top of the running path of the slide seat, one end of the track is provided with a loading and unloading station, and the slide seat is provided with at least one carrier for carrying a chip tray; the label supply mechanism comprises a label supply end for providing labels matched with the loading and unloading station. 2.The semi-automatic chip counting and labeling device according to claim 1, characterized in that: the chip quantity detection mechanism is a low-power lens camera for detecting the number of chips on the chip tray. 3.The semi-automatic chip counting and labeling device according to claim 1, characterized in that: the chip type detection mechanism comprises a high-power lens camera for detecting the type of chip and a lifting adjusting part for driving the high-power lens camera to lift and displace. 4.The semi-automatic chip counting and labeling device according to claim 3, characterized in that: the lifting adjusting part comprises a plurality of position degree monitoring sensors for monitoring the position degree of the high-power lens camera. 5.The semi-automatic chip counting and labeling device according to claim 1, characterized in that: it further comprises a cap supply mechanism for providing caps between the loading and unloading station and the label supply mechanism; the cap supply mechanism comprises a stacking cabin and a lifting part at the bottom of the stacking cabin for lifting the caps. 6.The semi-automatic chip counting and labeling device according to claim 5, characterized in that: it further comprises an automatic turnover mechanism; one end of the slide seat away from the loading and unloading station is provided with a cap pressing assembly station; the automatic turnover mechanism comprises a negative pressure pickup end for turnover between the label supply end and the cap supply mechanism, between the cap supply mechanism and the cap pressing assembly station. 7.The semi-automatic chip counting and labeling device according to claim 6, characterized in that: it further comprises a cap transfer positioning mechanism, the cap transfer positioning mechanism comprises a positioning platform and a telescopic positioning part arranged on the positioning platform for positioning the chip tray; the negative pressure pickup end has a turnover displacement between the cap supply mechanism and the positioning platform, between the positioning platform and the label supply end, and between the positioning platform and the cap pressing assembly station. 8.The semi-automatic chip counting and labeling device according to claim 6, characterized in that: a position sensing end is arranged on the side wall of the slide seat, and the loading and unloading station and the cap pressing assembly station are respectively provided with a photoelectric sensor matched with the position sensing end. 9.The semi-automatic chip counting and labeling device according to any one of claims 1-8, characterized in that: the slide seat is provided with a first carrier and a second carrier arranged adjacent to each other along the track direction, the first carrier is provided with a tray storage groove for carrying the chip tray, and the second carrier is provided with two parallel and spaced track grooves. ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​