Drug intermediate production waste gas treatment device
By designing a waste gas treatment device for pharmaceutical intermediate production that includes a filtration component and a water washing component, the problem of needing to shut down the machine to clean impurities after filtration in existing technologies has been solved, thus achieving continuous and efficient waste gas treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-03
AI Technical Summary
Existing waste gas treatment devices for pharmaceutical intermediate production require shutdown for cleaning impurities after filtration, which affects waste gas treatment efficiency.
A waste gas treatment device including a filtration component and a washing component was designed. Continuous waste gas treatment is achieved by switching through a three-way pipe. The filtration component includes an activated carbon adsorption plate and a filter screen. The washing component uses a spray device to clean the waste gas inside the tank again to ensure continuous production.
This technology enables the cleaning of impurities from the filter components without shutting down the system, ensuring the continuity and efficiency of waste gas treatment and improving the overall efficiency of waste gas treatment.
Smart Images

Figure CN223959429U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste gas treatment devices, and in particular to a waste gas treatment device for the production of pharmaceutical intermediates. Background Technology
[0002] The production of pharmaceutical intermediates involves chemical reactions, which generate a certain amount of waste gas. Therefore, a specialized waste gas treatment system is needed to treat and purify the waste gas before it can be released into the atmosphere. Waste gas purification mainly refers to the treatment of industrial waste gases generated in industrial sites, such as particulate matter, flue gas, odorous gases, and toxic and harmful gases.
[0003] In the prior art, patent document with publication number CN218687884U discloses a waste gas treatment device for pharmaceutical intermediates, including a base plate, a first filter box fixedly installed on one side of the top center position of the base plate, a mounting frame slidably connected between two sliding grooves, a number of fixing plates fixedly installed inside the mounting frame, and a channel can be formed between two fixing plates, and an air inlet pipe penetrating the first filter box and the mounting frame is provided below one side of the first filter box.
[0004] During use, it was found that the device needed to be shut down to clean the filtered impurities, which affected the efficiency of subsequent waste gas treatment. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a waste gas treatment device for pharmaceutical intermediate production.
[0006] This utility model discloses a waste gas treatment device for pharmaceutical intermediate production, comprising a base plate, a tank, a No. 1 three-way pipe, a No. 2 three-way pipe, and an exhaust pipe. The tank is mounted on the top of the base plate, and the outer wall of the base plate is connected to the output end of the No. 2 three-way pipe. An exhaust pipe is provided on the top of the tank. The device also includes a filter assembly and a water washing assembly. Two sets of filter assemblies are arranged between the No. 1 and No. 2 three-way pipes, and the water washing assembly is mounted on the base plate. In use, waste gas enters the first set of filter assemblies through the input end of the No. 1 three-way pipe for filtration, and then enters the tank through the No. 2 three-way pipe. The water washing assembly is activated to further clean the waste gas inside the tank. The treated waste gas is then discharged through the exhaust pipe. When it is necessary to clean impurities from the first set of filter assemblies, the two sets of filter assemblies are switched, thereby ensuring continuous waste gas treatment while simultaneously cleaning impurities from the first set of filter assemblies, improving waste gas treatment efficiency.
[0007] Preferably, the filtration assembly includes a gas supply pipe, a filter box, a filter screen, an activated carbon adsorption plate, a cover plate, and valves. The two output ends of the No. 1 three-way pipe are connected to the input ends of one set of gas supply pipes, and the two input ends of the No. 2 three-way pipe are connected to the output ends of one set of gas supply pipes. Each set of gas supply pipes is equipped with a filter box, and each filter box contains a filter screen and an activated carbon adsorption plate. Two sets of valves are installed on the gas supply pipes, with the filter box located between them. The top of the filter box is sealed by a cover plate. Exhaust gas enters the filter box through the No. 1 three-way pipe, where it is adsorbed and filtered by the activated carbon adsorption plate and filter screen, improving impurity treatment efficiency. When the filter screen and activated carbon adsorption plate need to be replaced or cleaned, the corresponding two sets of valves are closed and the corresponding cover plate is removed, improving convenience.
[0008] Preferably, the washing assembly includes a delivery pump, a suction pipe, a return pipe, a return valve, a housing, and nozzles. The delivery pump is installed at the top of the base plate. A suction pipe is provided at the input end of the delivery pump, and the input end of the suction pipe is connected to the outer wall of the tank. A return pipe is provided at the output end of the delivery pump, and the output end of the return pipe extends to the top of the inside of the tank and is connected to the input end of the housing. Multiple sets of nozzles are provided at the bottom of the housing. A return valve is installed on the return pipe. The tank is filled with washing solution. When the delivery pump is started, the solution enters the housing through the suction pipe and the return pipe and is sprayed onto the inside of the tank through the multiple sets of nozzles, thereby washing the exhaust gas entering the tank and improving environmental protection.
[0009] Preferably, the device also includes a disc and permeable holes. The disc is installed inside the tank and has multiple sets of permeable holes. The sprayed liquid falls to the bottom of the tank through the multiple sets of permeable holes, while the exhaust gas rises to the top of the tank through the permeable holes and is discharged through the exhaust pipe. The permeable holes increase the contact time and contact area between the liquid and the exhaust gas, thereby improving the treatment efficiency.
[0010] Preferably, it also includes a drain pipe and a drain valve. The return pipe is equipped with a drain pipe and the drain pipe is installed with a drain valve. When it is necessary to drain the medicine, the drain valve is opened, so that the medicine can be drained through the drain pipe with the cooperation of the delivery pump, thereby improving convenience.
[0011] Preferably, the cover also includes a handle, with a handle installed at the top of the cover; workers can use the handle to pick up the cover, improving convenience.
[0012] Preferably, the filter screen is made of stainless steel.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the exhaust gas enters the first set of filter components through the input end of the No. 1 three-way pipe for filtration, and then enters the tank through the No. 2 three-way pipe. The water washing component is then activated, which cleans the exhaust gas inside the tank again. After that, the treated exhaust gas is discharged through the exhaust pipe. When it is necessary to clean the first set of filter components, the two sets of filter components are switched, thereby ensuring continuous exhaust gas treatment while cleaning the first set of filter components, thus improving the exhaust gas treatment efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;
[0015] Figure 2 This is a cross-sectional structural schematic diagram of the present invention;
[0016] Figure 3 It is an enlarged structural diagram of the casing and delivery pump, etc.
[0017] Figure 4 This is an enlarged structural diagram of the filter box and filter screen.
[0018] The following are labeled in the attached diagram: 1. Base plate; 2. Tank body; 3. No. 1 tee pipe; 4. No. 2 tee pipe; 5. Exhaust pipe; 6. Gas supply pipe; 7. Filter box; 8. Filter screen; 9. Activated carbon adsorption plate; 10. Cover plate; 11. Valve; 12. Transfer pump; 13. Liquid extraction pipe; 14. Liquid return pipe; 15. Liquid return valve; 16. Shell; 17. Nozzle; 18. Disc; 19. Water permeable hole; 20. Drain pipe; 21. Drain valve; 22. Handle. Detailed Implementation
[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0020] Example 1
[0021] like Figure 1 , Figure 2 and Figure 4 As shown, the present invention provides a waste gas treatment device for the production of pharmaceutical intermediates, comprising a base plate 1, a tank 2, a first three-way pipe 3, a second three-way pipe 4, and an exhaust pipe 5. The tank 2 is installed on the top of the base plate 1, and the outer wall of the base plate 1 is connected to the output end of the second three-way pipe 4. The exhaust pipe 5 is provided on the top of the tank 2. The device also includes a filter assembly and a water washing assembly. Two sets of filter assemblies are provided between the first three-way pipe 3 and the second three-way pipe 4. The bottom plate 1 is equipped with a water washing assembly.
[0022] like Figure 2 and Figure 4 As shown, the filtration assembly includes an air supply pipe 6, a filter box 7, a filter screen 8, an activated carbon adsorption plate 9, a cover plate 10, and valves 11. The two output ends of the first three-way pipe 3 are respectively connected to the input ends of one set of air supply pipes 6, and the two input ends of the second three-way pipe 4 are respectively connected to the output ends of one set of air supply pipes 6. Each set of air supply pipes 6 is equipped with a set of filter boxes 7. Each set of filter boxes 7 is equipped with a set of filter screens 8 and a set of activated carbon adsorption plates 9. Two sets of valves 11 are installed on the air supply pipes 6, and the filter box 7 is located between the two sets of valves 11. The top of the filter box 7 is sealed by the cover plate 10.
[0023] In this embodiment, during use, the exhaust gas enters the interior of a set of filter boxes 7 through the No. 1 three-way pipe 3, and is adsorbed and filtered by the activated carbon adsorption plate 9 and the filter screen 8 to improve the impurity treatment efficiency. When it is necessary to replace or clean the filter screen 8 and the activated carbon adsorption plate 9, the corresponding two sets of valves 11 are closed and the corresponding cover plates 10 are removed. Then, it enters the interior of the tank 2 through the No. 2 three-way pipe 4, and the water washing component is started, so that the water washing component can clean the exhaust gas inside the tank 2 again. After that, the treated exhaust gas is discharged through the exhaust pipe 5. When it is necessary to clean the first set of filter components, the two sets of filter components are switched to ensure continuous exhaust gas treatment while cleaning the first set of filter components.
[0024] Example 2
[0025] like Figure 1 , Figure 2 and Figure 4 As shown, the present invention provides a waste gas treatment device for the production of pharmaceutical intermediates, comprising a base plate 1, a tank 2, a first three-way pipe 3, a second three-way pipe 4, and an exhaust pipe 5. The tank 2 is installed on the top of the base plate 1, and the outer wall of the base plate 1 is connected to the output end of the second three-way pipe 4. The exhaust pipe 5 is provided on the top of the tank 2. The device also includes a filter assembly and a water washing assembly. Two sets of filter assemblies are provided between the first three-way pipe 3 and the second three-way pipe 4. The bottom plate 1 is equipped with a water washing assembly.
[0026] like Figure 2 and Figure 4As shown, the filtration assembly includes an air supply pipe 6, a filter box 7, a filter screen 8, an activated carbon adsorption plate 9, a cover plate 10, and valves 11. The two output ends of the first three-way pipe 3 are respectively connected to the input ends of the first air supply pipe 6, and the two input ends of the second three-way pipe 4 are respectively connected to the output ends of the first air supply pipe 6. Each air supply pipe 6 is equipped with a filter box 7, and each filter box 7 is equipped with a filter screen 8 and an activated carbon adsorption plate 9. Two valves 11 are installed on the air supply pipe 6, and the filter box 7 is located between the two valves 11. The top of the filter box 7 is sealed by the cover plate 10.
[0027] like Figure 1 , Figure 2 and Figure 3 As shown, the water washing assembly includes a delivery pump 12, a suction pipe 13, a return pipe 14, a return valve 15, a housing 16, and nozzles 17. The delivery pump 12 is installed at the top of the base plate 1. The input end of the delivery pump 12 is provided with a suction pipe 13, which is connected to the outer wall of the tank 2. The output end of the delivery pump 12 is provided with a return pipe 14, which extends to the top of the inside of the tank 2 and is connected to the input end of the housing 16. Multiple nozzles 17 are provided at the bottom of the housing 16. The return valve 15 is installed on the return pipe 14.
[0028] It also includes a disc 18 and water permeable holes 19. The disc 18 is installed inside the tank body 2, and multiple sets of water permeable holes 19 are provided on the disc 18.
[0029] It also includes a drain pipe 20 and a drain valve 21. The drain pipe 20 is provided on the return pipe 14, and the drain valve 21 is installed on the drain pipe 20.
[0030] It also includes a handle 22, which is installed at the top of the cover plate 10.
[0031] In this embodiment, during use, the exhaust gas enters the interior of a set of filter boxes 7 through the No. 1 three-way pipe 3, and undergoes impurity adsorption and filtration through the activated carbon adsorption plate 9 and filter screen 8, improving the impurity treatment efficiency. When it is necessary to replace or clean the filter screen 8 and activated carbon adsorption plate 9, simply close the corresponding two sets of valves 11 and remove the corresponding cover plate 10. Then, it enters the interior of the tank 2 through the No. 2 three-way pipe 4. The tank 2 is equipped with washing solution. The delivery pump 12 is started, so that the solution enters the interior of the shell 16 through the suction pipe 13 and the return pipe 14. Furthermore, multiple sets of nozzles 17 spray the inside of the tank 2, thereby washing the waste gas entering the tank 2 with the liquid. The sprayed liquid falls to the bottom of the tank 2 through multiple sets of water-permeable holes 19. At the same time, the waste gas rises to the top of the tank 2 through the water-permeable holes 19 and is discharged through the exhaust pipe 5. The water-permeable holes 19 increase the contact time and contact area between the liquid and the waste gas. After treatment, the waste gas is discharged through the exhaust pipe 5. When the liquid needs to be discharged, the drain valve 21 is opened, so that the liquid is discharged through the drain pipe 20 with the cooperation of the delivery pump 12.
[0032] The activated carbon adsorption plate 9 and the conveying pump 12 of the waste gas treatment device for pharmaceutical intermediate production of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A pharmaceutical intermediate production waste gas treatment device, comprising a base plate (1), a tank body (2), a No. 1 three-way pipe (3), a No. 2 three-way pipe (4) and an exhaust pipe (5), the tank body (2) is installed at the top end of the base plate (1), the outer side wall of the base plate (1) is communicated with the output end of the No. 2 three-way pipe (4), and the tank body (2) is provided with the exhaust pipe (5) at the top end, characterized in that, It also includes filter assemblies and water washing assemblies, two filter assemblies are arranged between the first three-way pipe (3) and the second three-way pipe (4), and the water washing assemblies are installed on the bottom plate (1).
2. The apparatus according to claim 1, wherein The filter assembly includes a gas conveying pipe (6), a filter box (7), a filter screen (8), an activated carbon adsorption plate (9), a cover plate (10) and a valve (11), the two output ends of the first three-way pipe (3) are respectively communicated with the input ends of a group of gas conveying pipes (6), the two input ends of the second three-way pipe (4) are respectively communicated with the output ends of a group of gas conveying pipes (6), a group of filter boxes (7) are arranged on each gas conveying pipe (6), a group of filter screens (8) and a group of activated carbon adsorption plates (9) are arranged in each filter box (7), two groups of valves (11) are arranged on the gas conveying pipe (6), the filter box (7) is between the two groups of valves (11), and the top end of the filter box (7) is sealed by the cover plate (10).
3. The apparatus according to claim 2, wherein The water washing assembly includes a conveying pump (12), a liquid suction pipe (13), a liquid return pipe (14), a liquid return valve (15), a shell (16) and a spray head (17), the top end of the bottom plate (1) is provided with the conveying pump (12), the input end of the conveying pump (12) is provided with the liquid suction pipe (13), the input end of the liquid suction pipe (13) is communicated with the outer side wall of the tank body (2), the output end of the conveying pump (12) is provided with the liquid return pipe (14), the output end of the liquid return pipe (14) extends to the top end inside the tank body (2) and is communicated with the input end of the shell (16), a plurality of spray heads (17) are arranged at the bottom end of the shell (16), and the liquid return valve (15) is arranged on the liquid return pipe (14).
4. The apparatus according to claim 3, wherein It also includes a disc (18) and a water permeable hole (19), the disc (18) is arranged inside the tank body (2), and a plurality of water permeable holes (19) are arranged on the disc (18).
5. The apparatus according to claim 3, wherein It also includes a liquid discharge pipe (20) and a liquid discharge valve (21), the liquid discharge pipe (20) is arranged on the liquid return pipe (14), and the liquid discharge valve (21) is arranged on the liquid discharge pipe (20).
6. The apparatus according to claim 2, wherein It also includes a handle (22), and the top end of the cover plate (10) is provided with the handle (22).
7. The apparatus according to claim 2, wherein The filter screen (8) is made of stainless steel.
Citation Information
Patent Citations
Waste gas treatment device for medical intermediates
CN218687884U