Stirring machine for efficiently mixing fire-resistant and flame-retardant materials
The mixing mechanism and scraper assembly using planetary and stellar gears solve the problems of uneven mixing and difficult cleaning in traditional mixers, achieving efficient mixing and cleaning of fire-resistant and flame-retardant materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-03
AI Technical Summary
Traditional mixers use a unidirectional mixing mode, which results in uneven mixing of refractory and flame-retardant materials, and the materials tend to stick to the inner wall of the mixing drum, making cleaning difficult.
The stirring mechanism employs a planetary gear and a stellar gear meshing to achieve the revolution and rotation of the stirring blades. Combined with a scraper assembly to clean the inner wall, it ensures uniform stirring and removes adhering materials.
It achieves uniform mixing of refractory and flame-retardant materials, improves the mixing effect, and reduces material waste and cleaning difficulty.
Smart Images
Figure CN223959501U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refractory and flame-retardant material processing, and in particular to a mixer for efficiently mixing refractory and flame-retardant materials. Background Technology
[0002] With the development of industrialization and modernization, the application of fire-resistant and flame-retardant materials in various industries is becoming increasingly widespread. They are mainly used to improve the stability and safety of materials in high-temperature environments, and are widely used in construction, electronics, electrical engineering, aerospace, automotive, and chemical engineering. Fire-resistant and flame-retardant materials possess excellent high-temperature resistance, heat insulation, and flame-retardant properties, which are of great significance for protecting personnel safety, reducing fire accidents, and improving equipment durability. However, common mixers present some problems in practical use.
[0003] Traditional mixers mostly employ a unidirectional mixing mode. This unidirectional mixing method has significant limitations when mixing refractory and flame-retardant materials. Due to the singular mixing action and lack of multidirectional agitation, the flow path of the material within the mixing drum is relatively fixed, making thorough and uniform mixing impossible. This results in uneven distribution of different flame-retardant components, with potential localized aggregation or absence of components, severely impacting the mixing effect.
[0004] Meanwhile, fire-resistant and flame-retardant materials often have a certain degree of stickiness. During the mixing process, these materials tend to adhere to the inner wall of the mixing tank, making subsequent cleaning quite troublesome.
[0005] To address these issues, a high-efficiency mixer for mixing refractory and flame-retardant materials is proposed. Utility Model Content
[0006] To overcome the above shortcomings, this utility model provides a mixer for efficiently mixing refractory and flame-retardant materials, which aims to improve the problem of poor unidirectional mixing effect in the prior art.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency mixer for mixing refractory and flame-retardant materials, comprising a support frame, a mixing tank fixedly connected to the upper surface of the support frame, a collection tank fixedly connected to the upper surface of the support frame, a feed pipe penetrating and fixedly connected to the right surface of the mixing tank, a mixing mechanism being provided inside the mixing tank, the mixing mechanism comprising a drive assembly and a mixing assembly, a cleaning assembly being provided inside the mixing tank, the drive assembly comprising a motor, a rotating shaft fixedly connected to the output shaft of the motor, a rotating plate fixedly connected to the lower surface of the rotating shaft, a sun gear fixedly connected to the inner wall of the top of the mixing tank, and a planetary gear penetrating and rotatably connected to the upper surface of the rotating plate.
[0008] As a further description of the above technical solution:
[0009] The stirring assembly includes a connecting block, a stirring rod is fixedly connected to the lower surface of the connecting block, and a stirring blade is fixedly connected to the outer wall of the stirring rod.
[0010] As a further description of the above technical solution:
[0011] The cleaning assembly includes an extension block, and the inner wall of the stirring blade is elastically connected to a sealing gasket by a compression spring. A scraper is fixedly connected to the left surface of the extension block.
[0012] As a further description of the above technical solution:
[0013] The motor is mounted on the upper surface of the mixing tank, and the rotating shaft passes through and is rotatably connected to the upper surface of the mixing tank.
[0014] As a further description of the above technical solution:
[0015] The planetary gear and the stellar gear mesh, and the shaft passes through and is rotatably connected to the lower surface of the stellar gear.
[0016] As a further description of the above technical solution:
[0017] The upper surface of the connecting block is fixedly connected to the lower surface of the planetary gear, and multiple sets of stirring blades are provided, with the multiple sets of stirring blades evenly distributed on the outer wall of the stirring rod.
[0018] As a further description of the above technical solution:
[0019] The sealing gasket piston is connected to the inner wall of the stirring blade, one end of the compression spring is fixedly connected to the right surface of the sealing gasket, and the other end of the compression spring is fixedly connected to the inner wall on the right side of the stirring blade.
[0020] As a further description of the above technical solution:
[0021] The extension block extends through and is slidably connected to the left surface of the stirring blade.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, with the cooperation of the stirring mechanism, the starting motor can drive the rotating shaft and rotating plate to rotate, thereby causing the planetary gear and stirring blade to revolve around the sun gear. Since the planetary gear and the sun gear mesh, the stirring blade will also rotate on its own axis, so as to achieve uniform stirring of refractory and flame-retardant materials, ensure stirring effect, and improve processing quality.
[0024] 2. In this utility model, through the cooperation of the stirring mechanism and the cleaning component, the starting motor can also drive the scraper to intermittently scrape the inner wall of the stirring tank, scraping off the adhering fire-resistant and flame-retardant material, avoiding residue, reducing waste, and reducing the trouble of subsequent cleaning. Attached Figure Description
[0025] Figure 1 This is a front view of the three-dimensional structure of the overall device in this utility model;
[0026] Figure 2 This is a three-dimensional cross-sectional view of the mixing tank in this utility model;
[0027] Figure 3 This is a three-dimensional structural breakdown diagram of the driving component and the stirring component in this utility model;
[0028] Figure 4 This is a three-dimensional cross-sectional view of the stirring blade in this utility model.
[0029] Legend:
[0030] 1. Support frame; 2. Mixing tank; 3. Collection tank; 4. Feed pipe; 51. Motor; 52. Rotating shaft; 53. Rotating plate; 54. Solar gear; 55. Planetary gear; 61. Connecting block; 62. Mixing rod; 63. Mixing blade; 71. Compression spring; 72. Sealing gasket; 73. Extension block; 74. Scraper. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 - Figure 2 This utility model provides an embodiment of a high-efficiency mixer for mixing refractory and flame-retardant materials, including a support 1 for supporting the overall device. A mixing tank 2 is fixedly connected to the upper surface of the support 1. The refractory and flame-retardant materials can be added to the mixing tank 2 for mixing. A collection tank 3 is fixedly connected to the upper surface of the support 1. The mixed refractory and flame-retardant materials will fall into the collection tank 3 for convenient subsequent use. A feed pipe 4 for feeding the refractory and flame-retardant material raw materials into the mixing tank 2 is fixedly connected through the right surface of the mixing tank 2. A mixing mechanism is provided inside the mixing tank 2. The mixing mechanism can uniformly mix the refractory and flame-retardant materials. The mixing mechanism includes a drive component and a mixing component. A cleaning component is provided inside the mixing tank 2. The cleaning component can prevent the refractory and flame-retardant materials from adhering to the inner wall of the mixing tank 2.
[0033] Reference Figure 1 - Figure 3The drive assembly includes a motor 51, which is existing technology and can be implemented by those skilled in the art. As it is existing technology, it will not be described in detail in this case. The output shaft of the motor 51 is fixedly connected to a rotating shaft 52, and a rotating plate 53 is fixedly connected to the lower surface of the rotating shaft 52. The rotating shaft 52 and the rotating plate 53 will rotate synchronously. A sun gear 54 is fixedly connected to the inner wall of the top of the mixing tank 2. The sun gear 54, the mixing tank 2, the rotating shaft 52 and the rotating plate 53 are concentric. A planetary gear 55 is rotatably connected through the upper surface of the rotating plate 53. The stirring assembly includes a connecting block 61. One end of the upper surface of the connecting block 61 is connected to the planetary gear 55. A stirring rod 62 is fixedly connected to the lower surface of the connecting block 61. The end of the lower surface of the connecting block 61 away from the planetary gear 55 is connected to the stirring rod 62. A stirring blade 63 is fixedly connected to the outer wall of the stirring rod 62.
[0034] Reference Figure 1 , Figure 2 , Figure 4 The cleaning component includes an extension block 73, and a sealing gasket 72 is elastically connected to the inner wall of the stirring blade 63 via a compression spring 71. A scraper 74 is fixedly connected to the left surface of the extension block 73. The left end of the scraper 74 is arc-shaped, which can clean the fire-resistant and flame-retardant material adhering to the inner wall of the mixing tank 2.
[0035] Reference Figure 1 - Figure 3 The motor 51 is installed on the upper surface of the mixing tank 2. A valve is installed below the mixing tank 2 to control the opening and closing of the mixing tank 2. The rotating shaft 52 passes through and is rotatably connected to the upper surface of the mixing tank 2. The planetary gear 55 and the sun gear 54 mesh. When the planetary gear 55 revolves, it will also rotate on its own axis under the influence of the sun gear 54. The rotating shaft 52 passes through and is rotatably connected to the lower surface of the sun gear 54. The upper surface of the connecting block 61 is fixedly connected to the lower surface of the planetary gear 55. The planetary gear 55 can drive the connecting block 61 to perform circular motion. Multiple sets of stirring blades 63 are provided. The multiple sets of stirring blades 63 are evenly distributed on the outer wall of the stirring rod 62, which can stir the refractory and flame-retardant materials in the mixing tank 2.
[0036] Reference Figure 1 , Figure 2 , Figure 4 The sealing gasket 72 is piston-connected to the inner wall of the stirring blade 63. One end of the compression spring 71 is fixedly connected to the right surface of the sealing gasket 72, and the other end of the compression spring 71 is fixedly connected to the inner wall of the right side of the stirring blade 63. When the sealing gasket 72 moves to the right, it will squeeze the compression spring 71 to generate a reaction force. The sealing gasket 72, the extension block 73 and the scraper 74 can all retract to avoid excessive scraping force on the inner wall of the mixing tank 2 and to prevent damage to the inner wall of the mixing tank 2. The extension block 73 is slidably connected to the left surface of the stirring blade 63.
[0037] Working principle: When using this device, first start the motor 51 and add the refractory and flame-retardant material raw material into the mixing tank 2 through the feed pipe 4. When the motor 51 starts, it will drive the rotating shaft 52 and the rotating plate 53 to rotate. The rotating plate 53 will drive the planetary gear 55 to revolve around the rotating plate 53. The revolving planetary gear 55 will drive the connecting block 61, the stirring rod 62 and the stirring blade 63 to rotate synchronously, stirring the refractory and flame-retardant material raw material inside the mixing tank 2. Since the planetary gear 55 meshes with the star gear 54, it will also rotate on its own axis when it revolves, which will drive the connecting block 61, the stirring rod 62 and the stirring blade 63 to rotate around the planetary gear 55, thereby improving the stirring effect and ensuring the uniformity of the stirring.
[0038] When the stirring blade 63 rotates, it drives the compression spring 71, sealing gasket 72, extension block 73 and scraper 74 to rotate synchronously. The rotating scraper 74 will intermittently contact the inner wall of the mixing tank 2, thereby scraping off the fire-resistant and flame-retardant material adhering to the inner wall of the mixing tank 2, avoiding waste and reducing the difficulty of subsequent cleaning. After the mixing is completed, the motor 51 is turned off and the valve installed at the bottom of the mixing tank 2 is opened, and the fire-resistant and flame-retardant material will fall into the collection tank 3 and be collected for subsequent use.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A mixer for efficiently mixing refractory and flame-retardant materials, comprising a support frame (1), characterized in that: A mixing tank (2) is fixedly connected to the upper surface of the support (1), a collection tank (3) is fixedly connected to the upper surface of the support (1), a feed pipe (4) is fixedly connected through the right surface of the mixing tank (2), a mixing mechanism is provided inside the mixing tank (2), the mixing mechanism includes a drive component and a mixing component, a cleaning component is provided inside the mixing tank (2), the drive component includes a motor (51), a rotating shaft (52) is fixedly connected to the output shaft of the motor (51), a rotating plate (53) is fixedly connected to the lower surface of the rotating shaft (52), a star gear (54) is fixedly connected to the inner wall of the top of the mixing tank (2), and a planetary gear (55) is rotatably connected through the upper surface of the rotating plate (53). The stirring assembly includes a connecting block (61), a stirring rod (62) is fixedly connected to the lower surface of the connecting block (61), and a stirring blade (63) is fixedly connected to the outer wall of the stirring rod (62). The planetary gear (55) and the sun gear (54) mesh, and the shaft (52) passes through and is rotatably connected to the lower surface of the sun gear (54); The upper surface of the connecting block (61) is fixedly connected to the lower surface of the planetary gear (55), and multiple sets of stirring blades (63) are provided, with multiple sets of stirring blades (63) evenly distributed on the outer wall of the stirring rod (62).
2. The mixer for efficiently mixing refractory and flame-retardant materials according to claim 1, characterized in that: The cleaning assembly includes an extension block (73), the inner wall of the stirring blade (63) is elastically connected to a sealing gasket (72) by a compression spring (71), and a scraper (74) is fixedly connected to the left surface of the extension block (73).
3. The mixer for efficiently mixing refractory and flame-retardant materials according to claim 1, characterized in that: The motor (51) is located on the upper surface of the mixing tank (2), and the rotating shaft (52) passes through and is rotatably connected to the upper surface of the mixing tank (2).
4. The mixer for efficiently mixing refractory and flame-retardant materials according to claim 2, characterized in that: The sealing gasket (72) is piston-connected to the inner wall of the stirring blade (63), one end of the compression spring (71) is fixedly connected to the right surface of the sealing gasket (72), and the other end of the compression spring (71) is fixedly connected to the inner wall on the right side of the stirring blade (63).
5. The mixer for efficiently mixing refractory and flame-retardant materials according to claim 2, characterized in that: The extension block (73) extends through and is slidably connected to the left surface of the stirring blade (63).