Emulsion explosive filling and shaking device

Abstract

The utility model relates to the field of explosive filling devices, in particular to an emulsion explosive filling and shaking-up device which comprises a base, a storage box and a shaking-up supporting column. The top end of the base is provided with the storage box used for storing emulsion explosive raw materials, the base is internally provided with the two sets of shaking-up supporting columns used for shaking up emulsion explosives, the two sets of shaking-up supporting columns are oppositely arranged, the centers of the shaking-up supporting columns are each provided with a rotating shaft in a penetrating mode, and one end of each rotating shaft is provided with a shaking-up block; the multi-dimensional motion design of the device enables emulsion explosives to roll and collide in all directions in a three-dimensional space, the air cylinder drives the sliding block to move, the shaking blocks are matched with the circular motion of the shaking blocks, the shaking blocks are driven by the air cylinder to move, the shaking blocks are driven by the air cylinder to move, and the shaking blocks are driven by the air cylinder to move, so that the emulsion explosives are uniformly shaken, and the shaking effect of the emulsion explosives is improved. And the uniform shaking tube is used for disturbance.

Description

Technical Field

[0001] This utility model relates to the field of explosive loading devices, and more particularly to a device for loading and mixing emulsion explosives. Background Technology

[0002] The emulsion explosive filling and shaking device is a special equipment used in the production process of emulsion explosives. Its main function is to fill the emulsion explosive raw materials into a specific container and shake them thoroughly through a series of mechanical movements to ensure that the components of the emulsion explosive are evenly mixed, thereby ensuring the consistency and stability of the explosive performance.

[0003] Most existing emulsion explosive loading devices only have a loading function, relying on manual shaking and operation. While this method can achieve a mixing effect to some extent, it inevitably introduces many unstable factors. For example, different operators have significant differences in the force, frequency, and duration of shaking, which may lead to inconsistent quality of the final emulsion explosive. At the same time, manual operation is relatively inefficient and cannot meet the requirements of high efficiency and stable output for large-scale industrial production. Moreover, considering the inherent danger of emulsion explosives, frequent manual handling also increases potential safety risks.

[0004] Therefore, the existing emulsion explosive loading devices mentioned above mostly only have a loading function, and the shaking depends on manual shaking, which is inefficient and cannot meet the demand for high efficiency and stable output in large-scale industrial production. Moreover, due to the danger of explosives, frequent manual handling also increases safety risks. Utility Model Content

[0005] In order to overcome the problems that existing emulsion explosive loading devices mostly only have loading functions, the low efficiency of manual operation, and cannot meet the demand for high efficiency and stable output in large-scale industrial production, and that frequent manual contact with explosives also increases safety risks due to the danger of explosives.

[0006] The technical solution of this utility model is as follows: an emulsion explosive filling and shaking device, including a base, a storage box and shaking support columns; a storage box for storing emulsion explosive raw materials is installed at the top of the base, and shaking support columns for shaking the emulsion explosive are installed inside the base. The shaking support columns are arranged in two sets opposite to each other. A rotating shaft is installed through the center of each shaking support column, and a shaking block is installed at one end of each rotating shaft. A three-axis gyroscope is installed at the end of each shaking support column away from the shaking block. A placement box is installed between the two sets of shaking blocks, and multiple sets of shaking tubes are linearly installed at the top of the placement box.

[0007] Preferably, when the emulsion explosive loading and shaking device is working, the emulsion explosive raw material is first stored in the storage box. When shaking is required, the raw material is placed into the shaking tube at the top of the placement box. The rotating shaft in the shaking support starts to rotate, driving the shaking block to move. At the same time, the three-axis gyroscope monitors the motion state and angle of the shaking support in real time. Since the two sets of shaking support are set opposite to each other, the movements of the two shaking blocks cooperate with each other, causing the placement box and the shaking tube inside to shake, thereby realizing the shaking operation of the emulsion explosive.

[0008] Preferably, the shaking block is hollow, with a through groove on one side. Anti-collision devices are installed at both ends of the inner wall of the groove. Two sets of slide rails are symmetrically installed inside the shaking block, and sliders are fitted on the two sets of slide rails.

[0009] Preferably, a cylinder is installed at the lower end of the shaking block, and the piston end of the cylinder is connected to the lower end of the slider. A connecting block is detachably installed on the outside of the slider. A weighing device is installed at the bottom of the box, and multiple displays showing the weight are provided on the outside of the weighing device.

[0010] As a preferred embodiment, support columns are installed at all four corners of the top of the base, and protective sleeves are fitted on the top of each support column. A top plate is installed on the top of each protective sleeve, and a filling groove is opened through the center of the top of the top plate.

[0011] Preferably, a placement groove is provided at the top of the base near one side edge, and multiple sets of sealing plugs are installed inside the placement groove. A control console is installed on the top of the base on one side of the placement groove, and a power supply is installed at the top of the base away from the placement groove.

[0012] Preferably, multiple sets of feed pipes are linearly connected to the outside of the storage bin, and each feed pipe is equipped with a sealing cap.

[0013] Preferably, multiple sets of discharge pipes are linearly connected to the side of the storage tank away from the feed pipe, and each discharge pipe is equipped with a discharge valve.

[0014] The beneficial effects of this invention are as follows: A three-axis gyroscope is installed at the end of the shaking support away from the shaking block. It monitors the angular velocity, acceleration, and directional changes of the shaking support in real time and feeds back the data to adjust the rotation speed and direction of the rotating shaft. A unique structural design is adopted, with the shaking block hollow and two sets of slide rails and sleeved sliders symmetrically arranged inside. The cylinder drives the slider to slide on the slide rails, while the shaking block as a whole makes a circular motion. Multiple sets of shaking tubes are also linearly installed at the top of the placement box. Manual shaking is inefficient, can only process a small amount of explosives at a time, and takes a long time to shake. The multi-dimensional motion design of this device allows the emulsion explosives to roll and collide in three-dimensional space. The cylinder drives the slider to move, which, together with the circular motion of the shaking block and the disturbance of the shaking tubes, greatly shortens the shaking time. It can efficiently shake multiple explosives in multiple placement boxes at the same time, greatly improving production efficiency and meeting the pace of large-scale industrial production. Attached Figure Description

[0015] Figure 1 The diagram shown is a schematic representation of the overall structure of the emulsion explosive loading and mixing device of this utility model.

[0016] Figure 2 The diagram shown is a schematic of the storage tank structure of the emulsion explosive filling and shaking device of this utility model;

[0017] Figure 3 The diagram shown is a schematic representation of the shaking support structure of the emulsion explosive filling and shaking device of this utility model.

[0018] Figure 4 The diagram shown is a schematic diagram of the connecting block structure of the emulsion explosive filling and shaking device of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Base; 2. Storage box; 3. Shaking support column; 101. Support column; 102. Sheath; 103. Top plate; 104. Filling groove; 105. Power supply; 106. Sealing plug; 107. Placement groove; 108. Control console; 201. Feed pipe; 202. Sealing cover; 203. Discharge pipe; 204. Discharge valve; 301. Rotating shaft; 302. Three-axis gyroscope; 303. Shaking block; 304. Placement box; 305. Weighing device; 306. Shaking tube; 307. Anti-collision device; 308. Slide rail; 309. Slider; 310. Cylinder; 311. Connecting block. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please see Figures 1-4This utility model provides an embodiment of an emulsion explosive loading and shaking device, comprising a base 1, a storage tank 2, and shaking support columns 3; the top of the base 1 is equipped with a storage tank 2 for storing emulsion explosive raw materials, and the base 1 is equipped with shaking support columns 3 for shaking the emulsion explosive. The shaking support columns 3 are arranged in two sets opposite to each other, and a rotating shaft 301 is installed through the center of each shaking support column 3. A shaking block 303 is installed at one end of each rotating shaft 301, and a three-axis gyroscope 302 is installed at the end of each shaking support column 3 away from the shaking block 303. A placement box 304 is installed between the two sets of shaking blocks 303, and the top of the placement box 304 is linearly... Multiple sets of shaking tubes 306 are installed. When the emulsion explosive loading and shaking device is working, the emulsion explosive raw material is first stored in the storage box 2. When shaking is required, the raw material is placed into the shaking tube 306 at the top of the placement box 304. The rotating shaft 301 in the shaking support column 3 starts to rotate, driving the shaking block 303 to move. At the same time, the three-axis gyroscope 302 monitors the movement state and angle of the shaking support column 3 in real time. Since the two sets of shaking support columns 3 are set opposite to each other, the movements of the two shaking blocks 303 cooperate with each other, causing the placement box 304 and the shaking tube 306 therein to shake, thereby realizing the shaking operation of the emulsion explosive.

[0022] Please see Figures 3-4In this embodiment, the shaking block 303 is hollow, with a through groove on one side. Anti-collision devices 307 are installed at both ends of the inner wall of the groove, each consisting of a damping spring and a rubber pad. Two sets of slide rails 308 are symmetrically installed inside the shaking block 303, with sliders 309 mounted on them. The symmetrical installation of the two sets of slide rails 308 and the sliders 309 inside the shaking block 303 enables stable and precise relative movement within the block. The sliders 309 can slide smoothly along the slide rails 308. This movement can be used to connect other components that require relative displacement within the shaking block 303, such as the connection structure with the placement box 304. This precise relative movement further enriches the movement modes of the placement box 304 and enhances the shaking effect on the emulsion explosive. A cylinder 310 is installed at the lower end of the shaking block 303, and the piston end of the cylinder 310 is connected to the slider. The lower end of the slider 309 is connected to the slide block 309, and a connecting block 311 is detachably installed on the outside of the slider 309. A weighing device 305 is installed at the bottom of the placement box 304. The weighing device 305 has multiple display screens for displaying the weight. During the operation of the device, in addition to the overall movement of the shaking block 303, the cylinder 310 drives the slider 309 to slide on the slide rail 308, so that the placement box 304 connected to the slider 309 can produce more complex and diverse motion trajectories. This compound motion allows the emulsion explosive in the placement box 304 to be mixed in different directions and speeds. The connecting block 311 is detachably installed on the outside of the slider 309, which makes the maintenance of the equipment more convenient. If the connecting block 311 or the connected parts are damaged, only the connecting block 311 needs to be removed for repair or replacement, without having to operate the entire slider 309 or other complex internal structures.

[0023] Please see Figures 1-2In this embodiment, support columns 101 are installed at all four corners of the top of the base 1. Each support column 101 is fitted with a protective sleeve 102, and each protective sleeve 102 is fitted with a top plate 103. A filling groove 104 is formed through the center of the top of the top plate 103. The support columns 101 installed at the four corners of the top of the base 1 provide support for the entire device from multiple key positions. During the operation of the emulsion explosive loading and shaking device, especially when the shaking components undergo complex movements, forces and vibrations in various directions are generated. The support columns 101 can effectively disperse these forces, preventing the device from shaking, tilting, or becoming unstable due to uneven force distribution, ensuring the overall structural stability of the device, and guaranteeing that the shaking operation can proceed smoothly and continuously. The top plate 103 installed at the top of the protective sleeve 102 protects the top of the device, preventing foreign objects from falling into the device and avoiding... To avoid interfering with the ongoing loading and mixing of emulsion explosives and to reduce the safety hazards that may be caused by foreign objects entering, a placement slot 107 is provided at the top of the base 1 near one side edge. Multiple sets of sealing plugs 106 are installed inside the placement slot 107. A control console 108 is installed on one side of the placement slot 107 at the top of the base 1. A power supply 105 is installed at the top of the base 1 away from the placement slot 107. The placement slot 107, located at the top of the base 1 near one side edge, provides dedicated storage space for certain components or tools. The multiple sets of sealing plugs 106 installed inside the placement slot 107 can effectively prevent external dust, moisture and other impurities from entering the placement slot 107. For some spare parts with high environmental requirements, such as precision electronic components, the sealing plugs 106 can prevent performance degradation or damage due to moisture or dust.

[0024] Please see Figures 1-2In this embodiment, multiple sets of feed pipes 201 are linearly connected to the outside of the storage tank 2. Each feed pipe 201 is equipped with a sealing cap 202. The multiple sets of feed pipes 201 linearly connected to the outside of the storage tank 2 provide multiple feeding channels, which is very useful in actual production. Feeding from multiple locations can make the raw materials more evenly distributed in the storage tank 2. When the emulsion explosive raw materials enter the storage tank 2 through the feed pipes 201, the raw materials from different feeding points mix with each other, which helps to avoid local accumulation or component stratification of the raw materials in the storage tank 2. Multiple sets of discharge pipes 203 are linearly connected to the side of the storage tank 2 away from the feed pipes 201. Each discharge pipe 203 is equipped with an outlet valve. The material valve 204 and the multiple sets of discharge pipes 203 linearly connected to the side of the storage tank 2 away from the feed pipe 201 provide multiple discharge paths. When filling emulsion explosives, this multi-channel design can discharge to multiple placement boxes 304 or other filling containers at the same time, which greatly improves the discharge efficiency. Especially in large-scale production, it can quickly complete the filling of emulsion explosives, reduce the filling time, and improve the overall production efficiency. The discharge valve 204 installed outside the discharge pipe 203 can accurately control the discharge amount of emulsion explosives. By adjusting the opening of the discharge valve 204, the operator can accurately control the flow rate of emulsion explosives flowing out of the storage tank 2 according to factors such as the capacity of the placement box 304 and the required filling amount.

[0025] During operation, the operator first introduces the emulsion explosive raw material through multiple linearly connected feed pipes 201 outside the storage tank 2. Before feeding, the sealing cap 202 inside the feed pipe 201 is opened. After the raw material flows smoothly into the storage tank 2, the sealing cap 202 is closed to prevent leakage and mixing with external impurities. The material is then discharged from multiple discharge pipes 203 on the side of the storage tank 2 away from the feed pipe 201. The operator precisely controls the discharge rate according to needs through the discharge valve 204 outside the discharge pipe 203, allowing the emulsion explosive to pass through the discharge pipe 203, through the filling groove 104 at the center of the top of the top plate 103, and fall into the lower part of the tank. The placement box 304 has a weighing device 305 installed at its bottom to monitor the filling weight in real time and provide feedback to the operator via an external display screen. This allows for timely adjustments to the discharge rate, ensuring accurate filling. After filling, the operator starts the device via a control console 108 located on one side of the top of the base 1. The control console 108 is connected to a power supply 105 located at the top of the base 1 away from the placement slot 107, providing a stable power supply to all components of the device and ensuring its normal operation. Once the power supply 105 is connected, the motor drives the rotating shaft 301 to rotate at the center of the shaking support column 3. Because the two sets of shaking support columns 3 are positioned relative to each other... The device is positioned to drive the shaking blocks 303 at both ends to perform circular motion. A three-axis gyroscope 302 installed at the end of the shaking support 3 furthest from the shaking blocks 303 monitors the motion state of the shaking support 3 in real time, including angular velocity, acceleration, and direction, and feeds this data back to the control system. This system then adjusts the rotation speed and direction of the rotating shaft 301 to ensure that the shaking blocks 303 maintain the optimal motion trajectory. Simultaneously, the cylinder 310 is activated, driving the slider 309 to slide on the slide rail 308 inside the shaking blocks 303. The slider 309 is connected to the placement box 304 via an external detachable connecting block 311, which in turn drives the placement box 303 to move. 4. More complex motion is generated. Multiple sets of shaking tubes 306 linearly installed at the top of the placement box 304 move together with the placement box 304, generating disturbance in the emulsion explosive, pushing the explosive particles to roll and collide in all directions to achieve uniform mixing. In addition, the anti-collision devices 307 at both ends of the slide groove on one side of the shaking block 303 prevent the slider 309 from violently colliding with the shaking block 303 when it moves, protecting the device components. The support columns 101 at the four corners of the top of the base 1, together with the protective sleeve 102 and the top plate 103 at the top, stably support the entire device, reduce the shaking and vibration of the device during operation, and ensure that the shaking process is carried out smoothly.

[0026] Through the above steps, when the emulsion explosive loading and shaking device is working, the emulsion explosive raw material is first stored in the storage box 2. When shaking is required, the raw material is placed into the shaking tube 306 at the top of the placement box 304. The rotating shaft 301 in the shaking support column 3 starts to rotate, driving the shaking block 303 to move. At the same time, the three-axis gyroscope 302 monitors the movement state and angle of the shaking support column 3 in real time. Since the two sets of shaking support columns 3 are set opposite to each other, the movements of the two shaking blocks 303 cooperate with each other, causing the placement box 304 and the shaking tube 306 therein to shake, thereby realizing the shaking operation of the emulsion explosive.

Claims

1. An emulsion explosive loading and mixing device, comprising a base (1); characterized in that: It also includes a storage box (2) and a shaking support column (3); the top of the base (1) is equipped with a storage box (2) for storing emulsion explosive raw materials, and the base (1) is equipped with a shaking support column (3) for shaking emulsion explosive. The shaking support column (3) is arranged in two sets opposite to each other. A rotating shaft (301) is installed through the center of each shaking support column (3). A shaking block (303) is installed at one end of each rotating shaft (301). A three-axis gyroscope (302) is installed at the end of each shaking support column (3) away from the shaking block (303). A placement box (304) is installed between the two sets of shaking blocks (303). Multiple sets of shaking tubes (306) are linearly installed at the top of the placement box (304).

2. The emulsion explosive loading and mixing device according to claim 1, characterized in that: The shaking block (303) is hollow. A groove is opened through one side of the shaking block (303). Anti-collision devices (307) are installed at both ends of the inner wall of the groove. The anti-collision devices (307) are composed of damping springs and rubber pads. Two sets of slide rails (308) are symmetrically installed inside the shaking block (303). Sliding blocks (309) are fitted on the two sets of slide rails (308).

3. The emulsion explosive loading and mixing device according to claim 2, characterized in that: A cylinder (310) is installed at the lower end of the shaking block (303), and the piston end of the cylinder (310) is connected to the lower end of the slider (309). A connecting block (311) is detachably installed on the outside of the slider (309). A weighing device (305) is installed at the bottom of the placement box (304), and multiple sets of display screens for displaying weight are opened on the outside of the weighing device (305).

4. The emulsion explosive loading and mixing device according to claim 1, characterized in that: Support columns (101) are installed at all four corners of the top of the base (1). The top of each support column (101) is fitted with a protective sleeve (102). The top of each protective sleeve (102) is fitted with a top plate (103). A filling groove (104) is opened through the center of the top of the top plate (103).

5. The emulsion explosive loading and mixing device according to claim 4, characterized in that: A placement slot (107) is provided at the top of the base (1) near one side edge. Multiple sets of sealing plugs (106) are installed inside the placement slot (107). A control console (108) is installed on the top of the base (1) on one side of the placement slot (107). A power supply (105) is installed at the top of the base (1) away from the placement slot (107).

6. The emulsion explosive loading and mixing device according to claim 1, characterized in that: The storage bin (2) has multiple sets of feed pipes (201) installed in a linear connection to the outside, and each feed pipe (201) has a sealing cap (202) installed inside.

7. The emulsion explosive loading and mixing device according to claim 1, characterized in that: Multiple sets of discharge pipes (203) are linearly connected to the side of the storage box (2) away from the feed pipe (201), and discharge valves (204) are installed on the outside of each discharge pipe (203).

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