Pulping equipment for textile sizing agent processing

By introducing structures such as regulating cylinders, stirring blades, and elastic rods into the pulping machine, and utilizing gas to drive the rotation of the stirring blades and the vibration of the vibrating plate, the problem of uneven fiber distribution is solved, and uniform fiber crushing and high-quality pulp production are achieved.

CN223959557UActive Publication Date: 2026-03-03HUZHOU HENGQINGXIN MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520599540.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-03
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

In existing pulpers, the blades are in a fixed position, and the fibers are unevenly distributed within the pulper, making it difficult for the fibers to fully contact the blades, resulting in insufficient breakage and poor pulp quality.

Method used

It adopts a structure including an adjusting cylinder, stirring blades, hollow plates, and elastic rods. By using gas to drive the stirring blades to rotate and the vibrating plate to vibrate, the fibers are evenly distributed and fully contacted in the stirring cylinder. The reciprocating motion of high-pressure gas and stirring rods enhances the fiber breaking effect.

Benefits of technology

This process achieves uniform fiber crushing, improves slurry quality, ensures full contact between fibers and crushed discs, avoids the problem of clumps of fibers getting stuck on the crushed discs, and improves crushing effect and slurry uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pulping equipment, in particular to pulping equipment for processing textile size, which comprises a mixing drum and a C-shaped frame, the C-shaped frame is fixedly connected to the lower end face of the mixing drum, a plurality of support legs are arranged on the lower end face of the mixing drum, an adjusting mechanism is arranged on the mixing drum, and the C-shaped frame is fixedly connected with the C-shaped frame. The adjusting mechanism comprises fixing plates, an adjusting barrel, a hollow pipe and a stirring piece, and the two fixing plates are fixedly connected to the two ends of the C-shaped frame respectively. Through cooperation of the adjusting barrel, the stirring piece, the hollow plate and other structures, when raw materials are crushed and beaten, a push rod and a piston plate are continuously driven to do reciprocating motion, and therefore the raw materials are crushed and beaten; gas is sucked into the adjusting barrel and sprayed out of the hollow plate, the gas drives the fan blades to rotate to enable the stirring blades to rotate, the stirring blades are matched with high-pressure gas to enable raw materials to circularly flow in the stirring barrel, fibers make full contact with the crushing pieces, the fibers are crushed evenly, and the quality of beaten pulp is high.
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Description

Technical Field

[0001] This utility model relates to the field of pulping equipment technology, and in particular to a pulping equipment for textile pulping. Background Technology

[0002] In the textile process, in order to improve the quality of the finished product, a pulping machine is usually used to pulp the raw materials, so that the finished product is of better quality. When pulping, the pulping machine uses physical methods to mechanically or fluidly treat the pulp fibers in water, so that the fibers are subjected to shear force, changing the shape of the fibers and giving the pulp certain properties, mainly causing the fibers to be cut, crushed, swollen and finely fibrillated.

[0003] Existing pulpers typically use motors to drive paddles to break up pulp fibers. However, the paddles are in a fixed position, and the fibers are unevenly distributed within the pulper. It is difficult for all the fibers to fully contact the paddles, resulting in insufficient fiber breakage and poor pulp quality. Utility Model Content

[0004] The purpose of this invention is to address the following shortcomings in the existing technology: existing pulping machines typically use a motor to drive paddles to break up pulp fibers. However, the paddles are in a fixed position, and the fibers are unevenly distributed within the pulping machine, making it difficult for all fibers to fully contact the paddles, resulting in insufficient fiber breakage and poor pulp quality. Therefore, this invention proposes a pulping device for textile pulping.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A pulping device for textile sizing includes a mixing drum and a C-shaped frame, wherein the C-shaped frame is fixedly connected to the lower end face of the mixing drum, and the lower end face of the mixing drum is provided with multiple support legs.

[0007] The stirring drum is equipped with an adjustment mechanism, which includes a fixed plate, an adjustment cylinder, a hollow tube, and a stirring blade. Two fixed plates are respectively fixedly connected to both ends of the C-shaped frame, two adjustment cylinders are respectively fixedly connected to the fixed plates, the hollow tubes are respectively rotatably connected to the side wall of the adjustment cylinder, two hollow plates are fixedly connected to the outer surface of the hollow tube, and multiple through holes are opened on the surface of the hollow plates. The stirring blade is fixedly connected to the outer surface of the hollow tube.

[0008] Preferably, a piston plate is slidably connected to the inner wall of the adjusting cylinder, and a push rod is fixedly connected to the lower end face of the piston plate, the push rod being slidably connected to the adjusting cylinder.

[0009] Preferably, a motor is fixedly connected to the bottom wall of the C-shaped frame, and a stirring rod is fixedly connected to the output end of the motor. The stirring rod is rotatably connected to the stirring cylinder. The outer surface of the stirring rod is provided with reciprocating threads, and a push plate is threadedly connected to the stirring rod. The push plate is fixedly connected to the push rod.

[0010] Preferably, an elastic rod is fixedly connected to the outer surface of the hollow tube, and a vibrating plate is fixedly connected to both ends of the C-shaped frame, with the elastic rod and the vibrating plate being slidably connected.

[0011] Preferably, a fan blade is fixedly connected to the outer surface of the hollow tube, and a crushing disc is fixedly connected to the outer surface of the stirring rod.

[0012] Preferably, the hollow tube is fixedly connected to an air outlet pipe, and the regulating cylinder is fixedly connected to an air inlet pipe. Both the air inlet pipe and the air outlet pipe are equipped with one-way valves.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Through the cooperation of the regulating cylinder, stirring blades, hollow plate and other structures, when the raw material is crushed and pulped, the push rod and piston plate are continuously driven to reciprocate. The gas is drawn into the regulating cylinder and sprayed out from the hollow plate. The gas drives the fan blade to rotate and the stirring blade to rotate. The cooperation between the stirring blade and the high pressure gas makes the raw material circulate in the mixing cylinder, so that the fiber and the crushing blade are fully in contact, the fiber is crushed evenly and the pulp produced is of high quality.

[0015] 2. Through the cooperation of hollow tubes, elastic rods, and vibrating plates, the hollow tubes rotate, driving the elastic rods to rotate. The elastic rods continuously collide with the vibrating plates, generating vibrations. They then bend and deform, passing over the vibrating plates, and quickly recover their shape under their own elasticity after passing over the vibrating plates. The vibrations are transmitted to the raw materials through the vibrating plates and C-shaped frames, dispersing the clumps of fibers and distributing them evenly throughout the mixing drum. This prevents clumps of fibers from jamming the crushing discs, ensuring that the crushing discs only contact a small amount of fibers at a time, resulting in better and more uniform crushing and higher quality slurry. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the pusher plate structure of a pulping device for textile sizing processing proposed in this utility model.

[0017] Figure 2 This is a schematic diagram of a hollow plate structure for a pulping device used in textile sizing processing, as proposed in this utility model.

[0018] Figure 3 This is a schematic diagram of the crushing disc structure of a pulping device for textile sizing processing proposed in this utility model.

[0019] Figure 4 for Figure 3 A magnified view of part A in the image.

[0020] In the diagram: 1. Stirring drum, 2. C-shaped frame, 3. Fixing plate, 4. Adjusting drum, 5. Hollow tube, 6. Hollow plate, 7. Stirring blade, 8. Piston plate, 9. Push rod, 10. Motor, 11. Stirring rod, 12. Push plate, 13. Elastic rod, 14. Vibrating plate, 15. Fan blade, 16. Crushing blade, 17. Air outlet pipe, 18. Air inlet pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] The terms used in this utility model, such as "upper", "lower", "left", "right", "middle" and "one", are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.

[0023] Reference Figures 1-4 A pulping device for textile sizing includes a mixing drum 1 and a C-shaped frame 2. The C-shaped frame 2 is fixedly connected to the lower end face of the mixing drum 1. Multiple support legs are provided on the lower end face of the mixing drum 1. An adjustment mechanism is provided on the mixing drum 1, comprising a fixed plate 3, an adjustment cylinder 4, hollow tubes 5, and stirring blades 7. Two fixed plates 3 are respectively fixedly connected to both ends of the C-shaped frame 2, and two adjustment cylinders 4 are respectively fixedly connected to the fixed plates 3. The hollow tubes 5 are respectively sealed and rotatably connected to the side walls of the adjustment cylinders 4. Two hollow plates 6 are fixedly connected... On the outer surface of the hollow tube 5, the hollow plate 6 is fixedly connected to the hollow tube 5. The surface of the hollow plate 6 has multiple through holes. The through holes on the two hollow plates 6 are in opposite directions, with one hollow plate 6 having its through hole facing upwards and the other facing downwards. The stirring blade 7 is fixedly connected to the outer surface of the hollow tube 5. The blades of the two stirring blades 7 are in opposite directions. The inner wall of the regulating cylinder 4 is sealed and slidably connected to the piston plate 8. The lower end face of the piston plate 8 is fixedly connected to the push rod 9. The push rod 9 is slidably connected to the regulating cylinder 4. The push rod 9 and the regulating cylinder 4 are not sealed.

[0024] A motor 10 is fixedly connected to the bottom wall of the C-shaped frame 2. A stirring rod 11 is fixedly connected to the output end of the motor 10. The stirring rod 11 is rotatably connected to the stirring drum 1. The outer surface of the stirring rod 11 is provided with reciprocating threads. A push plate 12 is threadedly connected to the stirring rod 11. The push plate 12 is fixedly connected to the push rod 9.

[0025] An elastic rod 13 is fixedly connected to the outer surface of the hollow tube 5. The elastic rod 13 has good elasticity and will bend and deform under a certain external force. It will quickly recover when the external force is removed. Vibration plates 14 are fixedly connected to both ends of the C-shaped frame 2. The elastic rod 13 is slidably connected to the vibration plates 14. A fan blade 15 is fixedly connected to the outer surface of the hollow tube 5. A crushing disc 16 is fixedly connected to the outer surface of the stirring rod 11. An air outlet pipe 17 is fixedly connected to the hollow tube 5. An air inlet pipe 18 is fixedly connected to the regulating cylinder 4. A one-way valve is provided in both the air inlet pipe 18 and the air outlet pipe 17. The flow direction of the one-way valve in the air inlet pipe 18 is from the outside to the regulating cylinder 4. The flow direction of the one-way valve in the air outlet pipe 17 is from the regulating cylinder 4 to the hollow tube 5.

[0026] In this invention, the raw materials are first poured into the mixing drum 1 and the motor 10 is started. The motor 10 rotates, driving the mixing rod 11 and the crushing disc 16 to pulp the raw materials. Under the action of the reciprocating grooves on the mixing rod 11, the push plate 12 is driven to reciprocate on the mixing rod 11. When the push plate 12 moves towards the motor 10, it drives the push rod 9 and the piston plate 8 to move towards the motor 10. The one-way valve in the air inlet pipe 18 opens, and the one-way valve in the air outlet pipe 17 closes, allowing outside air to enter the regulating cylinder 4 through the air inlet pipe 18. When the push plate 12 moves away from the motor 10, it drives the push rod 9 and the piston plate 8 to move away from the motor 10. The one-way valve in the air inlet pipe 18 closes, and the one-way valve in the air outlet pipe 17 closes. When the one-way valve inside pipe 17 opens, high-pressure gas enters the hollow tube 5 through the outlet pipe 17. As the gas moves within the regulating cylinder 4, it drives the fan blade 15 to rotate. The fan blade 15 drives the hollow tube 5 and the stirring plate 7 to rotate. The blades of the stirring plate 7 on both sides are in opposite directions. Therefore, the rotation of the stirring plate 7 on one side drives the raw material upward, while the rotation of the stirring plate 7 on the other side drives the raw material downward. The gas is ejected from the through holes on the hollow plate 6 through the hollow tube 5. Similarly, the positions of the nozzles on both sides of the hollow plate 6 are opposite, and the direction of the nozzles on both sides is the same as the direction in which the stirring plate 7 on that side drives the raw material to move. The airflow ejected by the stirring plate 7 and the hollow plate 6 causes the raw material to circulate within the mixing drum 1, making the raw material mixed evenly from top to bottom, and ensuring that the fiber and the crushing plate 16 are in full contact and crushed evenly.

[0027] When the hollow tube 5 rotates, it drives the elastic rod 13 to rotate. The elastic rod 13 continuously hits the vibrating plate 14 to generate vibration, then bends and deforms to pass over the vibrating plate 14. After passing over the vibrating plate 14, it quickly returns to its shape under its own elasticity. The vibration is transmitted to the raw material through the vibrating plate 14 and the C-shaped frame 2, which disperses the fibers that are stuck together and distributes them evenly in the entire mixing drum 1. This prevents the fibers from getting stuck on the crushing disc 16, so that the crushing disc 16 only contacts a small amount of fibers at a time, resulting in better and more uniform crushing effect and high-quality slurry.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", "fixing", etc., should be interpreted broadly.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A beater device for textile size processing, comprising a beater drum (1) and a C-frame (2), characterized in that, The C-shaped frame (2) is fixedly connected to the lower end surface of the stirring drum (1), and the lower end surface of the stirring drum (1) is provided with a plurality of supporting legs. The stirring drum (1) is provided with an adjusting mechanism, the adjusting mechanism comprises a fixed plate (3), an adjusting cylinder (4), a hollow pipe (5), an agitating piece (7), two fixed plates (3) are fixedly connected to two ends of the C-shaped frame (2), two adjusting cylinders (4) are fixedly connected to the fixed plates (3), the hollow pipes (5) are rotatably connected to the side walls of the adjusting cylinders (4), two hollow plates (6) are fixedly connected to the outer surfaces of the hollow pipes (5), a plurality of through holes are formed in the surface of the hollow plate (6), and the agitating piece (7) is fixedly connected to the outer surface of the hollow pipe (5).

2. A beater device for processing of textile sizes according to claim 1, characterized in that A piston plate (8) is slidably connected to the inner side wall of the adjusting cylinder (4), a push rod (9) is fixedly connected to the lower end surface of the piston plate (8), and the push rod (9) is slidably connected to the adjusting cylinder (4).

3. A padder for processing textile sizes as claimed in claim 2, wherein, A motor (10) is fixedly connected to the bottom wall of the C-shaped frame (2), an output end of the motor (10) is fixedly connected with a stirring rod (11), the stirring rod (11) is rotatably connected to the stirring drum (1), the outer surface of the stirring rod (11) is provided with a reciprocating thread, the stirring rod (11) is threadedly connected with a push plate (12), and the push plate (12) is fixedly connected to the push rod (9).

4. A padder for processing textile sizes as claimed in claim 1, wherein, The outer surface of the hollow pipe (5) is fixedly connected with an elastic rod (13), and the two ends of the C-shaped frame (2) are respectively fixedly connected with a vibrating plate (14).

5. A padder for processing textile sizes as claimed in claim 3, wherein, The outer surface of the hollow pipe (5) is fixedly connected with a fan blade (15), and the outer surface of the stirring rod (11) is fixedly connected with a crushing piece (16).

6. A padder for processing textile sizes as claimed in claim 1 wherein, The hollow pipe (5) is fixedly connected with an air outlet pipe (17), the adjusting cylinder (4) is fixedly connected with an air inlet pipe (18), and the air inlet pipe (18) and the air outlet pipe (17) are both provided with a one-way valve.