Material protective agent spraying device

Abstract

The utility model belongs to the technical field of metal surface treatment, and provides a material protective agent spraying device which comprises a water supply mechanism, the water supply mechanism is connected with a batching mechanism and a spraying machine, the batching mechanism is connected with the spraying machine, and the material protective agent spraying device further comprises a lifting mechanism connected with the batching mechanism; the batching mechanism comprises a coating barrel and a stirring mechanism extending into the coating barrel, the coating barrel is connected with the water supply mechanism and the spraying machine, and the lifting mechanism is connected with the stirring mechanism and used for taking the stirring mechanism out of the coating barrel or inserting the stirring mechanism into the coating barrel. According to the device, paint in the paint barrel is fully stirred through the stirring mechanism, so that the uniformity of the paint is ensured, and the spraying quality is improved; the stirring claw and the rubber pad are arranged in the coating barrel, and the rubber pad can prevent the coating from being solidified and caked due to long-time placement under the condition that the stirring claw continuously stirs, so that the service life of the coating is prolonged, and waste is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of spraying equipment technology, specifically relating to a material protective agent spraying device. Background Technology

[0002] In the forging process, material heating is an essential step. Inside the heating furnace, the material is in a closed, high-temperature environment where hydrogen and oxygen from the furnace's gas composition come into direct contact with the material's surface, causing changes in the material's properties and resulting in defective products.

[0003] To prevent the aforementioned issues, it is often necessary to apply a special coating to the material surface for protection. Currently, manual spraying is inefficient, resulting in uneven coating adhesion. Furthermore, the paint needs to be mixed on-site, and unused paint will solidify and clump after prolonged storage, rendering it unusable and wasteful. After manual spraying, the paint buckets must be replaced with water buckets, and the spraying machine's pipes must be cleaned, wasting manpower.

[0004] In view of this, the inventors provide a material protective agent spraying device to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a material protective agent spraying device. This device ensures that the remaining paint will not solidify and clump due to prolonged storage by setting a stirring mechanism in the mixing mechanism and adding a rubber pad inside the paint tank. By setting a water supply mechanism connected to the spraying machine, the operation of cleaning the spraying machine pipeline is simplified.

[0006] The objective of this utility model is achieved through the following technical solution:

[0007] A material protective agent spraying device includes a water supply mechanism connected to a dispensing mechanism and a spraying machine. The dispensing mechanism is connected to the spraying machine and also includes a lifting mechanism connected to the dispensing mechanism. The dispensing mechanism includes a paint bucket and a stirring mechanism extending into the paint bucket. The paint bucket is connected to the water supply mechanism and the spraying machine respectively. The lifting mechanism is connected to the stirring mechanism and is used to remove or insert the stirring mechanism from the paint bucket.

[0008] Furthermore, the top of the paint bucket is covered with an end cap, the bottom of the paint bucket is connected to multiple first support legs, the bottom of the paint bucket has a discharge port, the discharge port is equipped with a first valve, and the discharge port is connected to the spraying machine and the water supply mechanism respectively.

[0009] Furthermore, the stirring mechanism includes a stirring shaft that passes through the end cover and extends into the paint bucket. One end of the stirring shaft is connected to a first motor via a coupling, and the other end is connected to a stirring claw. The first motor is located above the end cover and is connected to a lifting mechanism.

[0010] Furthermore, the stirring mechanism also includes a connecting sleeve fitted on the outer circumference of the stirring shaft. The top end of the connecting sleeve is connected to the lifting mechanism, and the bottom end passes through the end cap and is located inside the paint bucket. The bottom end of the connecting sleeve is connected to a fixing plate, and the bottom end of the fixing plate is connected to a rubber pad for sealing the paint. The stirring claw is located below the rubber pad.

[0011] Furthermore, the lifting mechanism includes a bracket, an L-shaped support rod is provided on the top of the bracket, a slide rail is provided on the side of the L-shaped support rod, a slider is slidably connected to the slide rail, a support plate is connected to the slider, and a first motor is connected above the support plate.

[0012] Furthermore, the horizontal section of the L-shaped support rod is located above the support plate and is positioned close to the paint bucket, just like the support plate. A second motor is also installed on the top of the bracket, and the second motor is positioned opposite the support plate. The output end of the second motor is connected to a first pulley. The upper part of the vertical section of the L-shaped support rod is connected to a second pulley. A third pulley is installed on the horizontal section of the L-shaped support rod. A fourth pulley is installed on the top of the support plate. The first, second, third, and fourth pulleys are connected in series by a traction rope to form a structure with lifting function.

[0013] Furthermore, a sliding baffle is connected below the support plate. The sliding baffle is located on the side near the slide rail and is slidably connected to the vertical rod of the L-shaped support rod.

[0014] Furthermore, the water supply mechanism includes a clean water tank, the bottom of which is connected to multiple second support legs, a water outlet is provided at the bottom of the clean water tank, a second valve is provided on the water outlet, and a top cover is provided on the top of the clean water tank.

[0015] Furthermore, the water bucket and the spraying machine are connected by a pipe, the outlet of the paint bucket is connected to the pipe, and a third valve is installed on the pipe between the outlet and the spraying machine.

[0016] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:

[0017] 1. The present invention provides a material protective agent spraying device, which is equipped with a water supply mechanism and a material dispensing mechanism. The water supply mechanism, the material dispensing mechanism and the spraying machine are interconnected to realize automated spraying and cleaning work, thereby improving work efficiency. In addition, the device can flexibly switch between spraying operation and pipeline cleaning operation by installing valves on the pipeline, simplifying the operation steps and saving manpower.

[0018] 2. The material protective agent spraying device provided by this utility model is equipped with a stirring mechanism on the mixing mechanism. The stirring mechanism fully stirs the paint in the paint bucket to ensure the uniformity of the paint and improve the spraying quality. Furthermore, a stirring claw and a rubber pad are installed in the paint bucket. Under the condition of continuous stirring by the stirring claw, the rubber pad can prevent the paint from solidifying and clumping due to prolonged storage, thereby extending the service life of the paint and reducing waste. Attached Figure Description

[0019] The accompanying drawings are incorporated in and form part of this specification, and together with the description, serve to explain the principles of this invention.

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the material protective agent spraying device of this utility model;

[0022] Figure 2 This is a schematic diagram of the material dispensing mechanism-lifting mechanism of this utility model.

[0023] in:

[0024] 1 is the water supply mechanism; 11 is the clean water tank; 12 is the second support leg; 13 is the second valve; 14 is the top cover;

[0025] 2 is the batching mechanism; 21 is the paint bucket; 22 is the mixing mechanism; 23 is the end cap; 24 is the first support leg; 25 is the first valve;

[0026] 22 is the stirring mechanism; 221 is the stirring shaft; 222 is the first motor; 223 is the stirring claw; 224 is the sleeve; 225 is the fixed plate; 226 is the rubber pad;

[0027] 3 represents the spray painting machine; 31 represents the third valve;

[0028] 4 is the lifting mechanism; 40 is the fourth pulley; 41 is the bracket; 42 is the L-shaped support rod; 43 is the slide rail; 44 is the slider; 45 is the support plate; 46 is the second motor; 47 is the first pulley; 48 is the second pulley; 49 is the third pulley;

[0029] 5 is a sliding baffle. Detailed Implementation

[0030] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this invention. Rather, they are merely examples of apparatuses consistent with some aspects of this invention as detailed in the appended claims.

[0031] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0032] See Figures 1-2 This utility model provides a material protective agent spraying device, including a water supply mechanism 1, which is connected to a dispensing mechanism 2 and a spraying machine 3. The dispensing mechanism 2 is connected to the spraying machine 3, and also includes a lifting mechanism 4 connected to the dispensing mechanism 2. The dispensing mechanism 2 includes a paint bucket 21 and a stirring mechanism 22 extending into the paint bucket 21. The paint bucket 21 is connected to the water supply mechanism 1 and the spraying machine 3 respectively. The lifting mechanism 4 is connected to the stirring mechanism 22 and is used to remove or insert the stirring mechanism 22 from the paint bucket 21.

[0033] Furthermore, the top of the paint bucket 21 is covered with an end cap 23, the bottom of the paint bucket 21 is connected with a plurality of first support legs 24, the bottom of the paint bucket 21 is provided with a discharge port, the discharge port is provided with a first valve 25, and the discharge port is respectively connected to the spraying machine 3 and the water supply mechanism 1.

[0034] Specifically, in this embodiment, the first valve 25 can be configured as a valve for regulating and controlling fluid, such as a ball valve.

[0035] Furthermore, the stirring mechanism 22 includes a stirring shaft 221 that passes through the end cover 23 and extends into the paint bucket 21. One end of the stirring shaft 221 is connected to a first motor 222 via a coupling, and the other end is connected to a stirring claw 223. The first motor 222 is located above the end cover 23 and is connected to the lifting mechanism 4.

[0036] Specifically, in this embodiment, the output end of the first motor 222 is connected to the stirring shaft 221 via a coupling, and drives the stirring shaft 221 to rotate. Under the drive of the stirring shaft 221, the stirring claw 223 rotates inside the paint tank 21.

[0037] Furthermore, the stirring mechanism 22 also includes a sleeve 224 fitted on the outer circumferential surface of the stirring shaft 221. The top end of the sleeve 224 is connected to the lifting mechanism 4, and the bottom end passes through the end cap 23 and is located inside the paint bucket 21. The bottom end of the sleeve 224 is connected to a fixing plate 225, and the bottom end of the fixing plate 225 is connected to a rubber pad 226 for sealing the paint. The stirring claw 223 is located below the rubber pad 226.

[0038] Specifically, in this embodiment, the rubber pad 226 covers the paint to isolate it from the air and prevent the paint from curing and clumping. The sleeve 224 and the first motor 222 are respectively connected to the lifting mechanism 4, and the bottom end of the sleeve 224 is connected to the fixed plate 225 inside the paint bucket 21.

[0039] Furthermore, the lifting mechanism 4 includes a bracket 41, an L-shaped support rod 42 is provided on the top of the bracket 41, a slide rail 43 is provided on the side of the L-shaped support rod 42, a slider 44 is slidably connected to the slide rail 43, a support plate 45 is connected to the slider 44, the bottom of the support plate 45 is connected to the sleeve 224, and the first motor 222 is provided on the top of the support plate 45.

[0040] Furthermore, the horizontal rod of the L-shaped support rod 42 is located above the support plate 45, and both the horizontal rod and the support plate 45 are positioned close to the paint bucket 21. A second motor 46 is also installed on the top of the bracket 41, and the second motor 46 is positioned opposite the support plate 45. The output end of the second motor 46 is connected to a first pulley 47. The upper part of the vertical rod of the L-shaped support rod 42 is connected to a second pulley 48. A third pulley 49 is installed on the horizontal rod of the L-shaped support rod 42. A fourth pulley 40 is installed on the top of the support plate 45. The first pulley 47, the second pulley 48, the third pulley 49, and the fourth pulley 40 are connected in series by a traction rope to form a structure with lifting function.

[0041] Furthermore, a sliding baffle 5 is connected below the support plate 45, and the sliding baffle 5 is slidably connected to the vertical rod of the L-shaped support rod 42.

[0042] Specifically, in this embodiment, the structure of the sliding baffle 5 is adapted to the connection of the L-shaped support rod 42. Under the action of the lifting mechanism 4, it can slide up and down and also serve to support the support plate 45.

[0043] Furthermore, the water supply mechanism 1 includes a clean water tank 11, the top of which is provided with a top cover 14, the bottom of which is connected to a plurality of second support legs 12, the bottom of which is provided with a water outlet, the water outlet being provided with a second valve 13, and the water outlet being connected to the spraying machine 3 via a pipe.

[0044] Furthermore, the outlet of the paint bucket 21 is connected to a pipe, and a third valve 31 is provided on the pipe between the outlet and the sprayer 3.

[0045] Specifically, in this embodiment, the pipe is a flexible hose.

[0046] Working principle:

[0047] In actual use, close the second valve 13 and inject clean water into the clean water tank 11. Close the first valve 25, start the second motor 46, and drive the first motor 222 and the dispensing mechanism 2 to lift through the lifting mechanism 4.

[0048] Add paint to paint bucket 21, start the second motor 46 to reverse, and lower the end cap 23 of paint bucket 21. Start the first motor 222, which drives the stirring claw 223 to rotate and stir the paint via the stirring shaft 221. After the paint is stirred evenly, open the first valve 25 and the third valve 31, and the sprayer 3 begins the spraying operation.

[0049] After the spraying operation is completed, shut off the sprayer 3, the third valve 31 and the first valve 25, open the second valve 13, start the sprayer 3 and open the third valve 31, and clean the sprayer 3 and the connected pipes.

[0050] When the dispensing mechanism 2 stops operating, the rubber pad 226 presses tightly against the inner wall of the paint bucket 21, thereby isolating the paint from the outside world and ensuring that the paint does not solidify.

[0051] The above description is merely a specific embodiment of this utility model, enabling those skilled in the art to understand or implement it. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this utility model.

[0052] It should be understood that this utility model is not limited to the content already described above, and various modifications and changes can be made without departing from its scope. The scope of this utility model is limited only by the appended claims.

Claims

1. A material preservative spraying device, characterized by, The utility model provides a kind of paint spraying machine, including water supply mechanism (1), which is connected with batching mechanism (2) and spraying machine (3), and the batching mechanism (2) is connected with spraying machine (3), further including lifting mechanism (4) connected with batching mechanism (2); The batching mechanism (2) includes paint bucket (21) and stirring mechanism (22) extending into paint bucket (21), and the paint bucket (21) is connected with water supply mechanism (1) and spraying machine (3) respectively, and the lifting mechanism (4) is connected with the stirring mechanism (22) for taking out or inserting the stirring mechanism (22) from the paint bucket (21).

2. The material preservative spraying apparatus of claim 1, wherein, The top of the paint bucket (21) is connected with an end cover (23), the bottom of the paint bucket (21) is connected with a plurality of first supporting legs (24), the bottom of the paint bucket (21) is provided with a discharge port, the discharge port is provided with a first valve (25), and the discharge port is connected with the spraying machine (3) and the water supply mechanism (1) respectively.

3. The material preservative spraying apparatus of claim 2, wherein, The stirring mechanism (22) includes a stirring shaft (221) extending through the end cover (23) and into the interior of the paint bucket (21), one end of the stirring shaft (221) is connected with a first motor (222) through a shaft coupling, the other end is connected with a stirring claw (223), and the first motor (222) is located above the end cover (23) and connected with the lifting mechanism (4).

4. The material preservative spraying apparatus of claim 3, wherein, The stirring mechanism (22) further includes a sleeve (224) sleeved on the outer circumferential surface of the stirring shaft (221), the top end of the sleeve (224) is connected with the lifting mechanism (4), the bottom end penetrates through the end cover (23) and is located in the paint bucket (21), the bottom end of the sleeve (224) is connected with a fixing disc (225), the bottom end of the fixing disc (225) is connected with a rubber pad (226) for sealing paint, and the stirring claw (223) is located below the rubber pad (226).

5. The material preservative spraying apparatus of claim 4, wherein, The lifting mechanism (4) includes a bracket (41), the top of the bracket (41) is provided with an L-shaped supporting rod (42), the side surface of the L-shaped supporting rod (42) is provided with a sliding rail (43), the sliding rail (43) is slidingly connected with a sliding block (44), the sliding block (44) is connected with a supporting plate (45), the bottom of the supporting plate (45) is connected with the sleeve (224), and the first motor (222) is arranged on the top of the supporting plate (45).

6. The material preservative spraying apparatus of claim 5, wherein, The rod in the horizontal direction of the L-shaped supporting rod (42) is located above the supporting plate (45) and is arranged on the side of the supporting plate (45) close to the paint bucket (21), and a second motor (46) is further installed on the top of the bracket (41) opposite to the supporting plate (45); The output end of the second motor (46) is connected with a first pulley (47), the upper part of the rod in the vertical direction of the L-shaped support rod (42) is connected with a second pulley (48), the rod in the horizontal direction of the L-shaped support rod (42) is provided with a third pulley (49), the top of the support plate (45) is provided with a fourth pulley (40), and the first pulley (47), the second pulley (48), the third pulley (49) and the fourth pulley (40) are sequentially connected by a traction rope to form a structure with a lifting function.

7. The material preservative spraying apparatus of claim 5, wherein, The lower part of the support plate (45) is connected with a sliding baffle (5), and the sliding baffle (5) is in sliding connection with the rod in the vertical direction of the L-shaped support rod (42).

8. The material preservative spraying apparatus of claim 2, wherein, The water supply mechanism (1) comprises a clean water bucket (11), the top of the clean water bucket (11) is provided with a top cover (14), the bottom of the clean water bucket (11) is connected with a plurality of second support legs (12), the bottom of the clean water bucket (11) is provided with a water outlet, the water outlet is provided with a second valve (13), and the water outlet and the spraying machine (3) are connected through a pipeline.

9. The material preservative spraying apparatus of claim 8, wherein, The outlet of the paint bucket (21) is connected to the pipeline, and the pipeline is provided with a third valve (31) between the outlet and the spraying machine (3).

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