Offshore wind turbine spraying equipment

The offshore wind turbine coating equipment, which integrates dust collection, protective layer spraying, and anti-oxidation spraying devices, solves the problem of corrosive dust adhesion before offshore wind turbine coating, achieving double-layer protection and extending the service life of the wind turbine.

CN223959885UActive Publication Date: 2026-03-03GUANGDONG ZHONGKE JINGNA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520423040.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-03-03
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

Offshore wind turbines require manual cleaning before being coated with paint. Corrosive dust floating in the air will adhere to the cleaned surface, reducing the adhesion of the paint and failing to effectively protect the wind turbine, thus shortening its service life.

Method used

A spraying device for offshore wind turbines was designed, which integrates dust collection, protective layer spraying and anti-oxidation spraying devices. First, the dust collection device removes corrosive dust, and then the protective layer and anti-oxidation coating are sprayed separately to form a double layer of protection.

Benefits of technology

It effectively removes corrosive dust, improves the adhesion and oxidation resistance of coatings, and extends the service life of offshore wind turbines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223959885U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of spraying equipment, in particular to offshore wind turbine spraying equipment which comprises a main machine, a spraying rod and a connecting pipe, and a dust suction device, a protective layer spraying device and an anti-oxidation spraying device are arranged in the main machine. The spraying rod consists of a handle rod and a spraying / sucking handle head; the connecting pipes are respectively composed of a dust collection pipeline, a protective layer spraying pipeline and an anti-oxidation spraying pipeline, and the dust collection pipeline, the protective layer spraying pipeline and the anti-oxidation spraying pipeline are respectively connected with the dust collection device, the protective layer spraying device and the anti-oxidation spraying device; the main machine is connected with the handle rod through the connecting pipe, and the handle rod is movably connected with the spraying / sucking handle head.
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Description

Technical Field

[0001] This utility model relates to the field of spraying equipment technology, specifically a spraying equipment for offshore wind turbines. Background Technology

[0002] Wind power generation is an important technology in the field of clean energy, especially offshore wind turbines. Due to the special nature of the marine environment, offshore wind turbines face severe corrosion and erosion problems. Applying protective coatings to the surface of offshore wind turbines has become a routine maintenance task. The coating equipment sprays paint onto the surface of the offshore wind turbine to protect it. However, before spraying the paint, manual cleaning of the offshore wind turbine is required. In the marine environment, the cleaning process before spraying the coating takes a long time. Often, just after cleaning, corrosive dust floating in the air will adhere to the cleaned surface of the offshore wind turbine. Spraying paint on a surface with corrosive dust reduces the adhesion of the paint to the offshore wind turbine, and the corrosive dust inside the coating corrodes the offshore wind turbine. The paint sprayed on the outside of the offshore wind turbine does not provide comprehensive protection for the unit, causing corrosion damage and reducing the service life of the offshore wind turbine. Utility Model Content

[0003] The purpose of this application is to provide a technical solution to address the problems mentioned in the background section.

[0004] To achieve the above objectives, this application provides the following technical solution:

[0005] A marine wind turbine coating device includes a main unit, a spraying rod, and connecting pipes. The main unit includes a dust collection device, a protective layer spraying device, and an anti-oxidation spraying device. The spraying rod consists of a handle and a spray / vacuum head. The connecting pipes consist of a dust collection pipe, a protective layer spraying pipe, and an anti-oxidation spraying pipe, respectively. The dust collection pipe, the protective layer spraying pipe, and the anti-oxidation spraying pipe are connected to the dust collection device, the protective layer spraying device, and the anti-oxidation spraying device, respectively. The main unit is connected to the handle through the connecting pipes, and the handle is movably connected to the spray / vacuum head.

[0006] Furthermore, the handle includes a handheld part and a starter handle. The handheld part is provided with a pin part, which includes a pin hole. A pin is connected to the pin hole. The starter handle is rotatably connected to the pin part via the pin. The side of the starter handle facing the handheld part includes a dust extraction device starter button, a protective layer spraying device starter button, and an anti-oxidation spraying device starter button. The dust extraction device starter button, the protective layer spraying device starter button, and the anti-oxidation spraying device starter button are respectively arranged on the handheld part.

[0007] Furthermore, the spray / vacuum head includes a housing, which includes a pivot hole and a suction hole. A pivot hole is connected to a pivot shaft, and a cleaning brush is mounted on the pivot shaft. The cleaning brush is rotatably connected to the pivot hole of the housing via the pivot shaft. A pivot gear is mounted on one end of the pivot shaft. The housing also includes a motor, which is fixedly mounted on the housing. A motor gear matching the pivot gear is mounted on the motor. The motor and the pivot shaft are connected by a transmission connection through the motor gear and the pivot gear. The suction hole is connected to the suction pipe.

[0008] Furthermore, the spray / vacuum head includes a protective layer distributor and at least one protective layer sprayer. The protective layer distributor is fixedly connected to the side of the housing. A connecting port extends from the top of the protective layer distributor, and a sprayer mounting hole is included below the protective layer distributor. A sprayer is connected to the sprayer mounting hole. The connecting port of the protective layer distributor is connected to the protective layer spraying pipe, and the protective layer spraying pipe is connected to the protective layer spraying device inside the main unit.

[0009] Furthermore, the spray / vacuum head also includes an antioxidant distributor and at least one antioxidant sprayer. The antioxidant distributor is placed parallel to one side of the protective layer distributor and is fixedly connected to the outer casing. A connecting port extends from the top of the antioxidant distributor, and a sprayer mounting hole is included below the antioxidant distributor. A sprayer is connected to the mounting hole of the distributor. The connecting port of the antioxidant distributor is connected to the antioxidant spraying pipe, and the antioxidant spraying pipe is connected to the antioxidant spraying device inside the main unit.

[0010] In summary, the technical effects and advantages of this utility model are as follows:

[0011] This utility model discloses a marine wind turbine coating equipment, which includes a surface cleaning dust collection device, a protective layer coating device, and an anti-oxidation coating device. Before coating the surface of the marine wind turbine, the dust collection device is activated to clean the surface of the marine wind turbine and remove corrosive dust, preventing the corrosive dust from re-adhering to the cleaned surface. The protective layer coating device sprays a protective coating onto the clean surface of the marine wind turbine, resulting in stronger adhesion of the protective coating. The protective coating provides comprehensive protection for the unit. Simultaneously, the anti-oxidation coating device sprays an anti-oxidation coating onto the surface of the protective coating, increasing the oxidation resistance of the protective coating in harsh marine environments. This provides the marine wind turbine with dual protection from both the corrosion resistance of the protective coating and the oxidation resistance of the anti-oxidation coating, extending the service life of the marine wind turbine in harsh environments. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 A three-dimensional schematic diagram of the spraying equipment provided by this utility model;

[0014] Figure 2 A schematic diagram of the internal device of the host provided by this utility model;

[0015] Figure 3 This is a top-view perspective view of the spraying rod provided by this utility model;

[0016] Figure 4 A three-dimensional view of the spraying rod provided by this utility model from below;

[0017] Figure 5 This is a top-view perspective view of the spray / vacuum nozzle provided by this utility model;

[0018] Figure 6 This is a three-dimensional disassembled view of the spray / vacuum head component provided by this utility model.

[0019] In the diagram: 1. Main unit; 2. Spraying rod; 20. Handle; 201. Handheld part; 202. Start handle; 203. Pin part; 204. Pin hole; 205. Pin; 206. Vacuuming device start button; 207. Protective layer device start button; 208. Antioxidant device start button; 21. Spray / vacuum head; 2100. Outer shell; 2101. Rotary shaft hole; 2102. Rotary shaft; 2103. Cleaning brush; 2104. Rotary shaft gear; 2105. Electric... 2106. Motor gear; 2107. Dust suction hole; 2110. Protective layer distributor; 2111. Protective layer sprayer; 2112. Connecting pipe; 2113. Sprayer mounting hole; 2120. Antioxidant distributor; 2121. Antioxidant sprayer; 3. Connecting pipe; 30. Dust suction pipe; 31. Protective layer spraying pipe; 32. Antioxidant spraying pipe; 4. Dust suction device; 5. Protective layer spraying device; 6. Antioxidant spraying device. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1-6 As shown.

[0022] A spraying device for offshore wind turbines includes a main unit 1, a spraying rod 2, and a connecting pipe 3. The main unit includes a dust collection device 4, a protective layer spraying device 5, and an anti-oxidation spraying device 6. The dust collection device 4 is activated to clean the surface of the offshore wind turbine, removing any debris to prevent re-contamination. The protective layer spraying device 5 applies a protective coating to the cleaned surface, effectively protecting the turbine's surface from damage. To combat the corrosion of the marine environment, the anti-oxidation spraying device 6 applies an anti-oxidation coating to the protective coating layer on the offshore wind turbine, effectively improving the oxidation resistance of the protective coating. This provides the offshore wind turbine with dual protection against corrosion from the protective coating and against oxidation from the anti-oxidation coating, extending its service life in harsh environments. The spraying rod 2 consists of a handle 20 and a spray / suction head 21. The spray / suction head 21 is connected to one end of the handle 20. By manipulating the handle 20, the spray / suction head 21 is positioned to perform the spraying operation. The connecting pipes 3 consist of a dust suction pipe 30, a protective layer spraying pipe 31, and an anti-oxidation spraying pipe 32. The dust suction pipe 30, the protective layer spraying pipe 31, and the anti-oxidation spraying pipe 32 are respectively connected to the dust suction device 4, the protective layer spraying device 5, and the anti-oxidation spraying device 6. The main unit 1 is connected to the handle 20 via the connecting pipes 3. The handle 20 is movably connected to the spray / vacuum head 21. The dust suction device 4 in the main unit 1 is connected to the handle 20 via the dust suction pipe 30. The handle 20 is connected to the spray / vacuum head 21 to suck up clean debris. The protective layer spraying device 5 in the main unit 1 is connected to the handle 20 through the protective layer spraying pipe 31, and then connected to the spray / vacuum head 21 through the handle 20 to perform protective layer spraying on the clean surface of the offshore wind turbine. The anti-oxidation spraying device 6 in the main unit 1 is connected to the handle 20 through the anti-oxidation spraying pipe 32, and then connected to the spray / vacuum head 21 through the handle 20 to spray anti-oxidation coating on the protective layer coating surface sprayed on the offshore wind turbine.

[0023] Preferably, the handle 20 includes a handheld part 201 and a start handle 202. The handheld part 201 is provided with a pin part 203, which includes a pin hole 204. A pin 205 is connected to the pin hole 204. The start handle 202 is rotatably connected to the pin part 203 via the pin 205. The side of the start handle 202 facing the handheld part 201 includes a vacuum cleaner start button 206, a protective coating start button 207, and an anti-oxidation coating start button 208. Pressing the start handle 202 activates the vacuum cleaner start button 206 and the protective coating start button 208. Applying pressure to the device start button 207 and the anti-oxidation spraying device start button 208 respectively turns on the switches. The dust collection device start button 206 is an electronically controlled button; pressing the dust collection device start button 206 via the start handle 202 connects the internal circuit and powers on the dust collection device 4, activating its operation. The protective layer spraying device start button 207 and the anti-oxidation spraying device start button 208 are mechanical valve connection switches; pressing these buttons via the start handle 202 activates the protective layer spraying device 5 and the anti-oxidation spraying device. When the internal pressure of device 6 decreases, its internal pressure sensor switch opens, energizing the protective coating spraying device 5 and the anti-oxidation spraying device 6. Releasing the start handle 202 disconnects the channels of the protective coating spraying device 5 and the anti-oxidation spraying device 6, causing the internal pressure to rise. Once the pressure sensor switch detects that the set pressure value has been reached, it disconnects the power, stopping the protective coating spraying device 5 and the anti-oxidation spraying device 6 from operating. Completely releasing the start handle 202 resets the vacuum cleaner start button 206, the protective coating device start button 207, and the anti-oxidation device start button 208. When the power is disconnected, the dust collection device 4, the protective layer spraying device 5, and the anti-oxidation spraying device 6 stop working. The start buttons 206, 207, and 208 of the dust collection device, protective layer spraying device, and anti-oxidation spraying device are respectively arranged on the handheld part 201. The start buttons can be activated in an orderly manner according to construction needs. In this utility model, the start button 206 of the dust collection device is at the top, the start button 207 of the protective layer spraying device is in the middle, and the start button 208 of the anti-oxidation spraying device is at the bottom. Pressing the start handle 202 can activate the start buttons in sequence from top to bottom.

[0024] Preferably, the spray / vacuum head 21 includes a housing 2100, which includes a pivot hole 2101 and a suction hole 2107. A pivot hole 2101 is connected to a pivot shaft 2102, and a cleaning brush 2103 is mounted on the pivot shaft 2102. The cleaning brush 2103 is rotatably connected to the pivot hole 2101 via the pivot shaft 2102. A pivot gear 2104 is mounted on one end of the pivot shaft 2102. The housing 2100 also includes a motor 2105, which is fixedly mounted on the housing 2100. A motor gear 2106 matching the pivot gear 2104 is mounted on the motor 2105. The motor 2105 and the pivot shaft 2107 are connected. 02 The motor gear 2106 is connected to the rotating shaft gear 2104 via a transmission. By pressing the start button 206 of the dust collection device through the start handle 202, the internal circuit is connected and the motor 2105 on the spray / vacuum head 21 is started. The motor 2105 drives the motor gear 2106, which drives the rotating shaft gear 2104 connected to it. The rotating shaft gear 2104 drives the rotating shaft 2102 to drive the cleaning brush 2103 to rotate. The rotating cleaning brush 2103 cleans the surface of the offshore wind turbine and sucks away the cleaned debris through the dust suction hole 2107 connected to the dust suction pipe 30, making the surface of the offshore wind turbine clean and dust-free, which is conducive to the smooth progress of the next spraying work.

[0025] Preferably, the spray / vacuum head 21 includes a protective layer distributor 2110 and at least one protective layer sprayer 2111. The protective layer distributor 2110 has a hollow structure and is fixedly connected to the side of the outer casing 2100. A connecting port 2112 extends from the top of the protective layer distributor 2110, and a sprayer mounting hole 2113 is included below the protective layer distributor 2110. The protective layer sprayer 2111 is connected to the sprayer mounting hole 2113. The connecting port 2112 of the protective layer distributor 2110 is connected to the protective layer spraying pipe 31, and the protective layer spraying pipe 31 is connected to... The protective coating spraying device 5 inside the main unit 1 is connected to the protective coating device 5. By pressing the start button 207 of the protective coating device through the start handle 202, the pressure inside the protective coating spraying device 5 drops, and the pressure sensing switch is energized to start the protective coating spraying device 5. The protective coating spraying device 5 delivers the protective coating paint to the protective coating distributor 2110 through the protective coating spraying pipe 31. The protective coating distributor 2110 distributes the paint to the protective coating sprayers 2111. The paint is sprayed from the protective coating sprayers 2111 and applied to the clean surface of the offshore wind turbine, so that the offshore wind turbine is protected by the anti-corrosion coating and has a longer service life.

[0026] Preferably, the spray / vacuum head 21 further includes an antioxidant diverter 2120 and at least one antioxidant sprayer 2121. The antioxidant diverter 2120 has a hollow structure and is positioned parallel to one side of the protective layer diverter, and is fixedly connected to the outer shell 2100. A connecting port 2112 extends from the top of the antioxidant diverter 2120, and a sprayer mounting hole 2113 is provided below the antioxidant diverter 2120. The antioxidant sprayer 2121 is connected to the sprayer mounting hole 2113. The connecting port 2112 on the antioxidant diverter 2120 is connected to the antioxidant spraying pipe 32. 2. Connect the anti-oxidation spraying device 6 inside the main unit 1. Press the start button 208 of the anti-oxidation device through the start handle 202 to reduce the pressure inside the anti-oxidation spraying device 6. The pressure sensing switch is energized to start the anti-oxidation spraying device 6. The anti-oxidation spraying device 6 delivers anti-oxidation coating to the anti-oxidation distributor 2120 through the anti-oxidation spraying pipe 32. The anti-oxidation distributor 2120 distributes the coating to the anti-oxidation sprayers 2121. The coating is sprayed from the anti-oxidation sprayers 2121 and applied to the surface of the protective coating, enhancing the oxidation resistance of the protective coating. This provides double protection for the sprayed offshore wind turbine, making it more environmentally resistant and extending its service life.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An offshore wind turbine spraying apparatus comprising a main unit, a spraying pole, a connecting pipe, characterized in that: The main machine includes dust suction device, protective layer spraying device and antioxidant spraying device; the spraying rod is composed of handle and spray / suction handle; the connecting pipe is composed of dust suction pipe, protective layer spraying pipe and antioxidant spraying pipe; the dust suction pipe, the protective layer spraying pipe and the antioxidant spraying pipe are connected with the dust suction device, the protective layer spraying device and the antioxidant spraying device respectively; the main machine is connected with the handle through the connecting pipe; the handle is movably connected with the spray / suction handle.

2. An offshore wind turbine painting apparatus according to claim 1, characterized in that: The handle includes hand holding part and starting handle; the hand holding part is provided with latch part; the latch part includes latch hole; the latch hole is connected with latch; the starting handle is rotatably connected with the latch part through the latch; one side of the starting handle facing the hand holding part includes dust suction device starting key, protective layer spraying device starting key and antioxidant spraying device starting key; the keys are arranged in the hand holding part respectively.

3. An offshore wind turbine painting apparatus according to claim 1, characterized in that: The spray / suction handle includes shell; the shell includes rotation shaft hole and dust suction hole; the rotation shaft hole is connected with rotation shaft; the rotation shaft is externally provided with cleaning brush; the cleaning brush is rotatably connected with the rotation shaft hole of the shell through the rotation shaft; one end of the rotation shaft is provided with rotation shaft gear; the dust suction hole is connected with the dust suction pipe; the shell is further provided with motor; the motor is fixedly installed on the shell; the motor is provided with motor gear matched with the rotation shaft gear; the motor and the rotation shaft are drivingly connected through the motor gear and the rotation shaft gear.

4. An offshore wind turbine painting apparatus according to claim 3, characterised in that: The spray / suction handle includes protective layer shunt and at least one protective layer sprayer; the protective layer shunt is fixedly connected with the side of the shell; the protective layer shunt is provided with pipe connection port on the upper surface; the protective layer shunt is provided with sprayer mounting hole on the lower surface; the protective layer sprayer is connected with the sprayer mounting hole; the pipe connection port of the protective layer shunt is connected with the protective layer spraying pipe; the protective layer spraying pipe is connected with the protective layer spraying device in the main machine.

5. An offshore wind turbine painting apparatus according to claim 4, characterised in that: The spray / suction handle further includes antioxidant shunt and at least one antioxidant sprayer; the antioxidant shunt is parallelly arranged on one side of the antioxidant shunt and fixedly connected with the upper surface of the shell; the antioxidant shunt is provided with pipe connection port on the upper surface; the antioxidant shunt is provided with sprayer mounting hole on the lower surface; the antioxidant sprayer is connected with the sprayer mounting hole; the pipe connection port of the antioxidant shunt is connected with the antioxidant spraying pipe; the antioxidant spraying pipe is connected with the antioxidant spraying device in the main machine.