Track dredging tool for light splitting machine
By designing a tool that combines anti-static blades and magnets to unclog the track of the LED splitter, the problem of LED lights getting stuck on the track was solved, the unclogging efficiency was improved, maintenance costs were reduced, and production efficiency was increased.
Patent Information
- Application Number
- CN202520391504.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-07
AI Technical Summary
The lack of targeted tools for clearing the problem of LED beam splitter track lights in existing technologies leads to low efficiency for operators using electrostatic bags or tweezers, which affects production efficiency.
A tool for unblocking the track of a spectrometer was designed. The antistatic blade is made of PC material with a thickness of 0.2-0.4mm and coated with an antistatic coating. Combined with a magnet and a multi-functional sleeve, the antistatic blade and tweezers can be used together. It has high hardness and wear resistance and can be disassembled and replaced.
It improves track clearing efficiency, reduces equipment downtime, lowers maintenance costs, and ensures the tools are in high working order.
Smart Images
Figure CN223960140U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spectrometer technology, and in particular to a spectrometer track clearing tool. Background Technology
[0002] Currently, LED beam splitters frequently experience track jamming during the beam splitting process, but the industry lacks specific tools for unblocking these issues. Operators typically use anti-static bags or tweezers, but these methods have significant drawbacks. Anti-static bags, due to their soft material, cannot effectively apply force to quickly clear the track, while tweezers, due to their thickness, struggle to penetrate narrow sections of the track, resulting in low unblocking efficiency. Furthermore, the lack of specialized tools forces operators to find temporary substitutes, which is time-consuming, labor-intensive, and severely impacts production efficiency, leading to prolonged equipment downtime and hindering production progress. Therefore, a targeted unblocking tool is needed to solve the problem of LED track jamming in beam splitters. Utility Model Content
[0003] In view of the shortcomings of the prior art, this utility model provides a tool for clearing the track of a spectrometer, which solves the technical problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a spectrometer track clearing tool, including a card holder, an anti-static leaf installed inside the card holder, and an anti-detachment component for fixing the anti-static leaf on the top of the card holder. A multi-functional sleeve is also fixedly connected to the side of the card holder, and a magnet is installed inside the multi-functional sleeve.
[0005] Furthermore, the main body of the antistatic leaf is made of PC material, and the outer surface of the antistatic leaf is coated with an antistatic coating, the thickness of which is set to 0.2-0.4mm.
[0006] Furthermore, the multifunctional sleeve is configured as a tube, and the main body of the multifunctional sleeve is made of silicone or TPE material.
[0007] Furthermore, a threaded post is fixedly installed on the inner wall of the multifunctional sleeve, one end of the magnet is threadedly connected to the threaded post, and the other end of the magnet protrudes from the multifunctional sleeve and is provided with a pair of extension strips.
[0008] Furthermore, the anti-detachment component includes a pair of sliding rods slidably installed inside the card holder, the lower end of the sliding rods being provided with a piercing head, the inner bottom wall of the card holder being provided with a conical groove, and the lower end of the piercing head extending through the antistatic leaf into the conical groove.
[0009] Furthermore, a connecting plate is fixedly installed on the upper end of the pair of slide rods, and a connecting spring is sleeved on the outside of the slide rods. The upper and lower ends of the connecting spring are fixedly connected to the top of the connecting plate and the card holder, respectively.
[0010] Furthermore, a hanger rod is fixedly connected to the side of the connecting plate, and a V-shaped pressure rod is fixedly connected to the lower end of the hanger rod, with the bottom of the pressure rod fitting against the top of the antistatic leaf.
[0011] By employing the above technical solution, this utility model provides a tool for clearing the track of a spectrometer, which has at least the following beneficial effects:
[0012] 1. This utility model, by setting anti-static leaves, can easily enter the narrow interior of the track. Compared with traditional anti-static bags and tweezers, it has higher hardness and wear resistance. The anti-static leaves can be used to push the lamp beads forward, clear the track, improve clearing efficiency, reduce equipment downtime, and improve production efficiency.
[0013] 2. This utility model features a multi-functional sleeve designed at the tail of the antistatic leaf, which can be fitted with a magnet or attached to the tail of tweezers. The magnet allows the tool to be attached to the spectrometer housing, preventing loss and facilitating retrieval. When mounted on tweezers, the antistatic leaf and tweezers can be used in tandem, further optimizing the unblocking effect and meeting different operational needs.
[0014] 3. By setting an anti-detachment component, this utility model can realize the detachable setting of the anti-static leaf, which can quickly complete the replacement of the anti-static leaf and is easy to operate. This design not only extends the service life of the tool, but also reduces maintenance costs and ensures that the tool always maintains a high-efficiency working state. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is one of the partial cross-sectional views of this utility model;
[0018] Figure 3 This is a second partial sectional view of the present invention;
[0019] Figure 4 This is a partial structural schematic diagram of the present invention.
[0020] In the diagram: 1. Card holder; 2. Antistatic leaf; 3. Anti-detachment component; 31. Slide rod; 32. Puncture head; 33. Conical groove; 34. Connecting plate; 35. Connecting spring; 36. Hanging rod; 37. Pressure rod; 4. Multifunctional sleeve; 41. Threaded column; 5. Magnet; 51. Extension strip. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Currently, LED beam splitters often experience track jamming during the beam splitting process. The industry lacks specific tools for clearing this problem. Operators typically use anti-static bags or tweezers to clear the blockage. However, anti-static bags are too soft to apply effective pushing force, and tweezers are too thick to enter the narrow track, resulting in low clearing efficiency and severely impacting production efficiency.
[0023] To resolve the aforementioned defects in clearing the tracks of the spectrometer, please refer to [link / reference needed]. Figures 1-4 This utility model provides a tool for clearing the track of a spectrometer. It uses an anti-static leaf 2 to push LED beads forward, clearing the track and improving clearing efficiency. The tool is based on a holder 1, inside which the anti-static leaf 2 is installed. The anti-static leaf 2 is made of PC material, and its outer surface is coated with an anti-static coating, ensuring it does not affect the quality of the LED beads. The thickness of the anti-static leaf 2 is set at 0.2-0.4mm. Compared to traditional anti-static bags, the anti-static leaf 2 has higher hardness and better wear resistance. Its 0.2-0.4mm thickness is thinner than traditional tweezers, allowing it to easily enter narrow tracks, facilitating clearing operations and improving efficiency. The top of the holder 1 is equipped with an anti-detachment component 3 to secure the anti-static leaf 2. The anti-static leaf 2 can be disassembled and replaced using the anti-detachment component 3. A multi-functional sleeve 4 is also fixedly connected to the side of the card holder 1. A magnet 5 is installed inside the multi-functional sleeve 4. The magnet 5 is designed to magnetically attach the device to the spectrometer housing when the anti-static leaf 2 is not in use, preventing loss and facilitating retrieval. The magnet 5 is detachable, allowing the multi-functional sleeve 4 to be placed on the tail of the tweezers. The combined use of the anti-static leaf 2 and the tweezers can further improve the efficiency of clearing the track. The operator can choose to install either the magnet 5 or the tweezers into the multi-functional sleeve 4 according to the usage requirements.
[0024] To facilitate the fitting of the multi-functional sleeve 4 onto the tail of the tweezers, the multi-functional sleeve 4 is designed in a tubular shape, and the main body of the multi-functional sleeve 4 is made of silicone or TPE material. The multi-functional sleeve 4 provides elasticity and generates friction between it and the tweezers to prevent the tweezers from falling off, thus enabling the anti-static leaf 2 and the tweezers to be used together.
[0025] When putting the multi-functional sleeve 4 on the tweezers, the magnet 5 needs to be removed first. To facilitate the installation and removal of the magnet 5, a threaded post 41 is fixedly installed on the inner wall of the multi-functional sleeve 4. One end of the magnet 5 is threaded to the threaded post 41, and the other end of the magnet 5 protrudes from the multi-functional sleeve 4 and is provided with a pair of extension strips 51. The threaded post 41 can enhance the stability of the magnet 5 and prevent the magnet 5 from falling off. The extension strips 51 make it easy to rotate the magnet 5 and take it out of the multi-functional sleeve 4.
[0026] Because the head of the antistatic leaf 2 is prone to wear after frequent use, the design of the antistatic leaf 2 needs to facilitate replacement. The anti-detachment component 3 is designed as a pair of sliding rods 31 that are slidably installed inside the holder 1. The lower end of the sliding rod 31 is provided with a piercing head 32. A conical groove 33 is opened in the inner bottom wall of the holder 1. A circular hole is also opened on the antistatic leaf 2 for the sliding rods 31 to pass through. The lower end of the piercing head 32 extends through the antistatic leaf 2 into the conical groove 33. The upper ends of the pair of sliding rods 31 are fixedly installed with a connecting plate 34, and a connecting spring 35 is sleeved on the outside of the sliding rods 31. The upper and lower ends of the connecting spring 35 are fixedly connected to the connecting plate 34 and the top of the holder 1, respectively. When the antistatic leaf 2 is worn and needs to be replaced, the connecting plate 34 is pulled up to drive the sliding rods 31 to slide upward. When the slide bar 31 slides upward, it moves out of the antistatic leaf 2, allowing the antistatic leaf 2 to be removed from the holder 1. A new antistatic leaf 2 can then be inserted into the holder 1. The slide bar 31 can slide back down under the elastic force of the connecting spring 35, providing initial positioning of the antistatic leaf 2. A hanging rod 36 is fixedly connected to the side of the connecting plate 34, and a V-shaped pressure rod 37 is fixedly connected to the lower end of the hanging rod 36. The bottom of the pressure rod 37 is in contact with the top of the antistatic leaf 2. As the slide bar 31 slides down, the hanging rod 36 drives the pressure rod 37 to slide down, pressing the antistatic leaf 2 tightly onto the holder 1, providing secondary positioning of the antistatic leaf 2, thus fixing the antistatic leaf 2 and completing the replacement of the antistatic leaf 2.
[0027] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A spectrograph rail unblocking tool comprising a card holder (1), characterized in that: The inside of the card holder (1) is mounted with an anti-static leaf (2), and the top of the card holder (1) is provided with an anti-drop piece (3) for fixing the anti-static leaf (2), and the side surface of the card holder (1) is further fixedly connected with a multifunctional sleeve (4), and the inside of the multifunctional sleeve (4) is mounted with a magnet (5).
2. The spectrograph rail unblocking tool of claim 1, wherein: The anti-static leaf (2) is made of PC material, and the outer surface of the anti-static leaf (2) is coated with an anti-static coating, and the thickness of the anti-static leaf (2) is 0.2-0.4mm.
3. The spectrograph rail unjamming tool of claim 1, wherein: The multifunctional sleeve (4) is provided in a tubular shape, and the body of the multifunctional sleeve (4) is made of silica gel or TPE material.
4. The spectrograph rail unjamming tool of claim 1, wherein: The inner wall of the multifunctional sleeve (4) is fixedly mounted with a threaded column (41), one end of the magnet (5) is threadedly connected to the threaded column (41), and the other end of the magnet (5) protrudes from the multifunctional sleeve (4) and is provided with a pair of extension strips (51).
5. The spectrograph rail unjamming tool of claim 1, wherein: The anti-drop piece (3) includes a pair of slide rods (31) slidably mounted in the inside of the card holder (1), the lower end of the slide rod (31) is provided with a piercing head (32), the inner bottom wall of the card holder (1) is provided with a tapered groove (33), and the lower end of the piercing head (32) extends through the anti-static leaf (2) and extends into the tapered groove (33).
6. The spectrograph rail unjamming tool of claim 5, wherein: The upper ends of the pair of slide rods (31) are fixedly mounted with a connecting plate (34), and the outer part of the slide rod (31) is sleeved with a connecting spring (35), and the upper and lower ends of the connecting spring (35) are fixedly connected with the connecting plate (34) and the top of the card holder (1), respectively.
7. The spectrograph rail unjamming tool of claim 6, wherein: The side surface of the connecting plate (34) is fixedly connected with a hanging rod (36), the lower end of the hanging rod (36) is fixedly connected with a V-shaped pressing rod (37), and the bottom of the pressing rod (37) is in close contact with the top of the anti-static leaf (2).