Mold scrap cleaning device

By introducing a hot air blower and a motor-driven rotary table structure into the mold debris cleaning device, the mold rotates during the drying process, solving the problem of low drying efficiency in ultrasonic cleaning machines, achieving rapid drying, and improving production efficiency.

CN223960209UActive Publication Date: 2026-03-03WUHAN ZHONGNAN MEILIN AUTO MOLD PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines have low drying efficiency after cleaning metal molds, which leads to extended production cycles and reduced production efficiency.

Method used

Design a mold debris cleaning device that combines a hot air blower and a motor-driven rotary table structure to make the mold rotate during the drying process, increasing the heating area and using the hot air blower to accelerate moisture evaporation.

Benefits of technology

By rotating the mold and accelerating with hot air, drying efficiency is significantly improved, production cycle is shortened, and production efficiency is increased.

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Abstract

The utility model discloses a mold scrap cleaning device, and relates to the field of cleaning devices. The ultrasonic cleaning device comprises a bottom plate, an ultrasonic cleaning machine, a draining structure, a drying structure, a rotating structure and a bearing structure. The ultrasonic cleaner is arranged on the upper surface of the bottom plate; the draining structure comprises two first connecting rods fixedly connected to the ultrasonic cleaner, a concentration box fixedly connected to the two first connecting rods, a filter plate fixedly connected to the inner surface of the concentration box, a water outlet pipe fixedly connected to the inner surface of the filter plate and a threaded cover in threaded connection to the outer surface of the water outlet pipe. Through the arrangement of the hot-air blower, the motor, the rotating table and other structures, after a metal mold is placed on the rotating table, the hot-air blower and the motor are started respectively, the metal mold can rotate in the drying process, so that the unheated part of the mold can be rotated to a heated area, the heated area of the mold is increased, and the drying efficiency of the mold is improved. And then the water evaporation speed can be increased, and the mold drying efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of cleaning devices, and in particular relates to a mold debris cleaning device. Background Technology

[0002] A mold is a tool used in industrial production to create shaped objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly achieves the processing of the shape of the object by changing the physical state of the material being molded.

[0003] In the existing technology, cutting and stamping processes are used in the production and processing of metal molds, resulting in a large amount of debris remaining on the molds. To clean the molds more thoroughly, ultrasonic cleaning machines are usually used to clean the processed molds. Because the ultrasonic cleaning process is relatively gentle and will not cause any scratches or damage to the mold surface, it has become a powerful device in the mold cleaning process. However, the main function of the cleaning machine is to clean the workpiece. Although some cleaning machines have a drying mechanism, the drying efficiency of the cleaning machine is usually low. Due to the slow drying speed, the mold needs to wait for a long time after cleaning before it can enter the next process, which greatly prolongs the overall production cycle and reduces production efficiency. Therefore, we provide a mold debris cleaning device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a mold debris cleaning device that allows the metal mold to rotate during the drying process, enabling the unheated parts of the mold to move to the heated area, thereby increasing the heated area of ​​the mold, accelerating the evaporation of moisture, and improving the drying efficiency of the mold.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a mold debris cleaning device, comprising a base plate, an ultrasonic cleaner, a draining structure, a drying structure, a rotating structure, and a supporting structure. The ultrasonic cleaner is disposed on the upper surface of the base plate. The draining structure includes two first connecting rods fixedly connected to the ultrasonic cleaner, a collection box fixedly connected to the two first connecting rods, a filter plate fixedly connected to the inner surface of the collection box, a water outlet pipe fixedly connected to the inner surface of the filter plate, and a threaded cap threadedly connected to the outer surface of the water outlet pipe. The drying structure includes multiple support legs fixedly connected to the upper surface of the base plate, a drying chamber fixedly connected to the upper surface of the support legs, a supporting plate fixedly connected to the left surface, a hot air blower fixedly connected to the upper surface of the supporting plate, an air outlet pipe fixedly connected to the output end of the hot air blower, a connecting pipe fixedly connected to the air outlet pipe, two air outlet heads fixedly connected to the connecting pipe and removable protective covers disposed on the drying chamber, a rotating structure disposed on the upper surface of the base plate, and multiple supporting structures disposed on the drying chamber.

[0007] Preferably, a second handle is fixedly connected to the lower surface of the threaded cap, which facilitates unscrewing the threaded cap from the water outlet pipe.

[0008] Preferably, the rotating structure includes a motor fixedly connected to the upper surface of the base plate, a connecting shaft fixedly connected to the output end of the motor, a first pulley fixedly connected to the upper surface of the connecting shaft, a belt drivingly connected to the inner surface of the first pulley, a second pulley drivingly connected to the inner surface of the belt, two rotating rods respectively fixedly connected to the upper surfaces of the first pulley and the second pulley, and a rotating platform respectively fixedly connected to the top of the two rotating rods. By setting the rotating structure, the mold can be rotated during the drying process.

[0009] Preferably, the outer surface of the rotating rod is rotatably connected to the drying box, and the upper surfaces of both the first pulley and the second pulley are in contact with the drying box.

[0010] Preferably, the bearing structure includes a connecting plate fixedly connected to the inner surface of the drying oven and a limiting block fixedly connected to the connecting plate and in contact with the rotating table. By setting the bearing structure, it can provide support for the rotating table and the structure on the rotating table, and improve the stability of the rotating table when rotating.

[0011] Preferably, the rotating platform is provided with a limiting groove that contacts the limiting block.

[0012] Preferably, the upper surface of the protective cover is provided with two first handles, and the protective cover is provided with an exhaust pipe for venting air. The exhaust pipe allows the air in the drying oven to be smoothly discharged to the outside, preventing excessive pressure in the drying oven. The first handles also facilitate the operation of taking the protective cover off and putting it on.

[0013] Preferably, the rear surface of the drying oven is provided with a plurality of second connecting rods, and a PLC programmable controller electrically connected to the hot air blower and the motor is provided on the second connecting rod. The PLC programmable controller can not only control the start and stop of the hot air blower and the motor, but also control the speed of the motor and the air force of the hot air blower.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model, through the arrangement of a hot air blower, a motor and a rotating table, allows the metal mold to rotate during the drying process after it is placed on the rotating table and the hot air blower and motor are started. This allows the unheated parts of the mold to move to the heated area, increasing the heated area of ​​the mold, thereby accelerating the evaporation of moisture and improving the drying efficiency of the mold.

[0016] 2. By setting up a collection box and filter plate, this utility model not only provides a temporary place for the cleaned metal mold, but also collects the water left on the mold, increasing the overall practicality of the device.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural view of a mold debris cleaning device;

[0020] Figure 2 This is a schematic diagram of the collection box section in a mold debris cleaning device;

[0021] Figure 3 This is a schematic diagram of the drying chamber section in a mold debris cleaning device;

[0022] Figure 4 This is a structural schematic diagram of a cross-sectional portion of a collection box in a mold debris cleaning device;

[0023] Figure 5 This is a schematic diagram of the rotating table portion in a mold debris cleaning device;

[0024] Figure 6This is a structural schematic diagram of a cross-sectional view of a drying chamber in a mold debris cleaning device;

[0025] Figure 7 This is a structural schematic diagram of a cross-sectional portion of a rotary table in a mold debris cleaning device.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Base plate; 2. Ultrasonic cleaner; 3. First connecting rod; 4. Centralized box; 5. Filter plate; 6. Water outlet pipe; 7. Threaded cap; 8. Support leg; 9. Drying oven; 10. Bearing plate; 11. Hot air blower; 12. Air outlet pipe; 13. Connecting pipe; 14. Air outlet head; 15. Motor; 16. Connecting shaft; 17. First pulley; 18. Belt; 19. Second pulley; 20. Rotating rod; 21. Rotary table; 22. Connecting plate; 23. Limiting block; 24. Protective cover; 25. Air outlet pipe; 26. First handle; 27. Second handle; 28. Limiting groove; 29. ​​Second connecting rod; 30. PLC programmable controller. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation

[0029] Please see Figures 1-7 This utility model relates to a mold debris cleaning device, which includes a base plate 1, an ultrasonic cleaner 2, a draining structure, a drying structure, a rotating structure, and a load-bearing structure.

[0030] Please see Figures 1-4 The ultrasonic cleaner 2 is set on the upper surface of the base plate 1; the drainage structure includes two first connecting rods 3 fixedly connected to the ultrasonic cleaner 2, a collection box 4 fixedly connected to the two first connecting rods 3, a filter plate 5 fixedly connected to the inner surface of the collection box 4, a water outlet pipe 6 fixedly connected to the inner surface of the filter plate 5, and a threaded cover 7 threadedly connected to the outer surface of the water outlet pipe 6. A second handle 27 is fixedly connected to the lower surface of the threaded cover 7.

[0031] In this embodiment, after the ultrasonic cleaner 2 has finished cleaning the metal mold, the mold is taken out of the ultrasonic cleaner 2 and placed on the filter plate 5 in the collection box 4, providing a temporary placement point for the mold. The water remaining on the mold will then fall into the collection box 4 through the filter plate 5 to collect the water droplets. Because the filter plate 5 has a porous structure, when the mold is placed on it, the water will drip down through the pores of the filter plate 5 under the action of gravity, thereby reducing the amount of water carried by the mold and thus achieving a certain degree of drainage effect. When it is necessary to drain the collection box 4, the collection basin is first placed at the position of the corresponding water outlet pipe 6, and then the threaded cap 7 is unscrewed from the water outlet pipe 6 by turning the second handle 27. At this time, the water in the collection box 4 can fall into the collection basin through the water outlet pipe 6. Specific Implementation

[0032] Please see Figures 1-7 Based on the first specific embodiment, the drying structure includes multiple support legs 8 fixedly connected to the upper surface of the base plate 1, a drying chamber 9 fixedly connected to the upper surface of the support legs 8, a bearing plate 10 fixedly connected to the left surface, a hot air blower 11 fixedly connected to the upper surface of the bearing plate 10, an air outlet pipe 12 fixedly connected to the output end of the hot air blower 11, a connecting pipe 13 fixedly connected to the air outlet pipe 12, two air outlet heads 14 fixedly connected to the connecting pipe 13, a removable protective cover 24 on the drying chamber 9, a rotating structure on the upper surface of the base plate 1, and multiple bearing structures on the drying chamber 9. The rotating structure includes a motor 15 fixedly connected to the upper surface of the base plate 1, a connecting shaft 16 fixedly connected to the output end of the motor 15, a first pulley 17 fixedly connected to the upper surface of the connecting shaft 16, a belt 18 drivingly connected to the inner surface of the first pulley 17, and a belt 18 drivingly connected to the inner surface of the belt 18. The drying chamber 9 has a second pulley 19, two rotating rods 20 fixedly connected to the upper surfaces of the first pulley 17 and the second pulley 19, and a rotating platform 21 fixedly connected to the top of the two rotating rods 20. The outer surface of the rotating rods 20 is rotatably connected to the drying chamber 9. The upper surfaces of the first pulley 17 and the second pulley 19 are in contact with the drying chamber 9. The bearing structure includes a connecting plate 22 fixedly connected to the inner surface of the drying chamber 9 and a limiting block 23 fixedly connected to the connecting plate 22 and in contact with the rotating platform 21. The rotating platform 21 has a limiting groove 28 that contacts the limiting block 23. The upper surface of the protective cover 24 is provided with two first handles 26. The protective cover 24 is provided with an air outlet pipe 25 for air outlet. The rear surface of the drying chamber 9 is provided with multiple second connecting rods 29. The second connecting rods 29 are provided with a PLC programming controller 30 that is electrically connected to the hot air blower 11 and the motor 15.

[0033] In this embodiment, the fan and temperature of the hot air blower 11, as well as the rotational speed of the output shaft of the motor 15, are first set by the PLC programming controller 30. Then, the protective cover 24 is removed from the drying oven 9 by using the first handle 26 on the protective cover 24. Next, the hot air blower 11 on the support plate 10 is started by the PLC programming controller 30 on the second connecting rod 29, so that the hot air blower 11 generates hot air, which is then delivered to the connecting pipe 13 through the air outlet 12 on its output end, and then through the air outlet connected to the connecting pipe 13. The hot air from the air outlet 14 is blown out. Then, the metal mold on the filter plate 5 is placed on the rotary table 21, allowing the hot air from the outlet 14 to contact the metal mold and begin drying it. The air outlet 14 is then returned to the drying chamber 9 using the first handle 26 to reduce heat loss. After the protective cover 24 is replaced on the drying chamber 9, the air inside the drying chamber 9 is discharged to the outside through the air outlet pipe 25. At this point, the motor 1 is started via the PLC programming controller 30. 5. After starting, the motor 15 can drive the connecting shaft 16, the first pulley 17, and the structure on the first pulley 17 to rotate. At this time, the rotating first pulley 17 will drive the second pulley 19 and the structure on the second pulley 19 to rotate through the belt 18. Thus, the rotating first pulley 17 and the second pulley 19 can drive the rotating rod 20 and the rotating table 21 on their respective bodies to rotate. The rotating table 21 drives the metal mold on the rotating table 21 to rotate, so that the other surfaces of the metal mold can also correspond to the air outlet of the air outlet 14, realizing the heating and drying of the other surfaces of the mold. Because the metal mold itself has a certain weight and a relatively stable center of gravity, the separation of the rotating table 21 and the air outlet 14 will not affect the stability of the metal mold on the rotating table 21. Furthermore, the limiting block 23 contacts the rotating table 21 through the limiting groove 28, thereby providing support for the rotating table 21 and the structure on the rotating table 21, making the rotating table 21 more stable during rotation.

[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A mold debris cleaning device, characterized in that, include: The base plate (1) and the ultrasonic cleaner (2) set on the upper surface of the base plate (1); The drain structure includes two first connecting rods (3) fixedly connected to the ultrasonic cleaner (2), a collection box (4) fixedly connected to the two first connecting rods (3), a filter plate (5) fixedly connected to the inner surface of the collection box (4), a water outlet pipe (6) fixedly connected to the inner surface of the filter plate (5), and a threaded cap (7) threadedly connected to the outer surface of the water outlet pipe (6). The drying structure includes multiple support legs (8) fixedly connected to the upper surface of the base plate (1), a drying box (9) fixedly connected to the upper surface of the support legs (8), a bearing plate (10) fixedly connected to the left surface, a hot air blower (11) fixedly connected to the upper surface of the bearing plate (10), an air outlet pipe (12) fixedly connected to the output end of the hot air blower (11), a connecting pipe (13) fixedly connected to the air outlet pipe (12), two air outlet heads (14) fixedly connected to the connecting pipe (13), a removable protective cover (24) on the drying box (9), a rotating structure on the upper surface of the base plate (1), and multiple bearing structures on the drying box (9).

2. The mold debris cleaning device according to claim 1, characterized in that, The lower surface of the threaded cap (7) is fixedly connected to a second handle (27).

3. The mold debris cleaning device according to claim 2, characterized in that, The rotating structure includes a motor (15) fixedly connected to the upper surface of the base plate (1), a connecting shaft (16) fixedly connected to the output end of the motor (15), a first pulley (17) fixedly connected to the upper surface of the connecting shaft (16), a belt (18) connected to the inner surface of the first pulley (17), a second pulley (19) connected to the inner surface of the belt (18), two rotating rods (20) fixedly connected to the upper surfaces of the first pulley (17) and the second pulley (19) respectively, and a rotating platform (21) fixedly connected to the top of the two rotating rods (20) respectively.

4. A mold debris cleaning device according to claim 3, characterized in that, The outer surface of the rotating rod (20) is rotatably connected to the drying box (9), and the upper surfaces of the first pulley (17) and the second pulley (19) are in contact with the drying box (9).

5. A mold debris cleaning device according to claim 1, characterized in that, The supporting structure includes a connecting plate (22) fixedly connected to the inner surface of the drying box (9) and a limiting block (23) fixedly connected to the connecting plate (22) and in contact with the rotating table (21).

6. A mold debris cleaning device according to claim 5, characterized in that, The rotating table (21) is provided with a limiting groove (28) that contacts the limiting block (23).

7. A mold debris cleaning device according to claim 1, characterized in that, The upper surface of the protective cover (24) is provided with two first handles (26), and the protective cover (24) is provided with an air outlet pipe (25) for air outlet.

8. A mold debris cleaning device according to claim 1, characterized in that, The rear surface of the drying box (9) is provided with a plurality of second connecting rods (29), and a PLC programmable controller (30) electrically connected to the hot air blower (11) and the motor (15) is provided on the second connecting rods (29).