Energy-saving cleaning device of screw air compressor

Abstract

The utility model discloses a screw type air compressor energy-saving cleaning device which comprises a cleaning assembly, the cleaning assembly comprises a base, an electric lifting rod is arranged on the outer wall of the top of the base, a fixing block is installed at the end of the electric lifting rod, and an electric telescopic rod is arranged on the outer wall of one side of the fixing block. A rotating motor is arranged on the outer wall of one side of the mounting frame, the output end of the rotating motor is connected with a transmission shaft, one end of the transmission shaft rotatably penetrates through the mounting frame, and a cleaning brush is mounted at one end of the transmission shaft; a connecting frame is arranged on the outer wall of the top of the mounting frame, a fan is arranged on one side of the connecting frame, an air outlet and an air inlet are connected to the two sides of the fan respectively, a deep cleaning assembly used for deeply cleaning the cooling pipe or the cooling fan is arranged on one side of the base, a collecting assembly used for collecting impurities is arranged on one side of the mounting frame, and the deep cleaning assembly comprises a cleaning pool.

Description

Technical Field

[0001] This utility model relates to the field of air compressor cleaning technology, and in particular to an energy-saving cleaning device for screw air compressors. Background Technology

[0002] A screw air compressor is a type of air compressor, available in single and twin-screw models. The twin-screw air compressor was invented more than a decade later than the single-screw air compressor. Its design is more rational and advanced, overcoming the shortcomings of single-screw air compressors such as imbalance and easy bearing damage. It boasts advantages such as longer lifespan, lower noise, and greater energy efficiency. Screw air compressors are pre-configured, requiring only a single power supply and compressed air connection. Their built-in cooling system greatly simplifies installation. After a period of use, impurities will accumulate on the inlet filter, and dirt will accumulate in the cooling system, affecting normal air intake and heat dissipation, thus requiring cleaning.

[0003] A search revealed Chinese patent application number 201510937650.3, which discloses an intelligent air compressor waste heat recovery unit with a descaling device. This unit includes an air compressor, an oil recovery heat exchanger, a gas recovery heat exchanger, an acid washing tank, a heat storage tank, a water pump, valves, pipelines, and an intelligent controller. The air compressor comprises a compressor head, an oil-gas separator, an air cooler, an oil cooler, and a steam-water separator. The aforementioned intelligent air compressor waste heat recovery unit with a descaling device has the following shortcomings: Over prolonged use, a large amount of impurities accumulates on the air compressor's inlet filter, causing filter blockage and affecting normal air intake. The device lacks an effective cleaning mechanism, making it impossible to clean the filter and severely impacting normal air intake, potentially leading to malfunction. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an energy-saving cleaning device for screw air compressors.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An energy-saving cleaning device for screw air compressors includes a cleaning assembly. The cleaning assembly includes a base, an electric lifting rod on the top outer wall of the base, a fixed block at the end of the electric lifting rod, an electric telescopic rod on one side of the fixed block, and a mounting frame at the end of the electric telescopic rod. A rotary motor is mounted on one side of the mounting frame, and a drive shaft is connected to the output end of the rotary motor. One end of the drive shaft rotatably passes through the mounting frame and is fitted with a cleaning brush. A connecting frame is mounted on the top outer wall of the mounting frame, and a fan is mounted on one side of the connecting frame. An air outlet and an air inlet are connected to both sides of the fan. A deep cleaning assembly for deep cleaning cooling pipes or cooling fans is located on one side of the base, and a collection assembly for collecting impurities is located on one side of the mounting frame.

[0007] As a further embodiment of this utility model: the deep cleaning component includes a cleaning tank, which is fixed to the top outer wall of the base. A speed-regulating motor is provided on one side of the outer wall of the cleaning tank. The output end of the speed-regulating motor is connected to a fixed shaft. One end of the fixed shaft is rotatably connected to the inside of the cleaning tank. A paddle is installed on one end of the fixed shaft. Two sets of ultrasonic vibration heads are installed on the bottom inner wall of the cleaning tank.

[0008] As a further improvement of this utility model: the collection component includes a collection box, the top of which is provided with a slider, and the bottom of the mounting frame is provided with two sets of sliding grooves, the size of which is adapted to the slider. A transparent observation window is provided on one side of the collection box.

[0009] As a further embodiment of this utility model: an energy storage chamber is fixedly installed on the top outer wall of the base by bolts, a power display is installed on one side of the energy storage chamber, a support rod is installed on the top of the energy storage chamber, a solar panel is installed at the top of the support rod, and a charging port is connected to one side of the support rod.

[0010] As a further improvement of this utility model: the bottom of the base is provided with several sets of universal wheels, and the pulleys of the universal wheels are made of rubber.

[0011] As a further improvement of this utility model: a fixed bracket is fixedly installed on the top outer wall of the base by bolts, and a handle is installed on the fixed bracket, with the handle covered by a rubber sleeve.

[0012] As a further improvement of this utility model: a sewage pipe is connected to one side of the cleaning pool, and a sealing plug is provided at one end of the sewage pipe, the diameter of the tail end of the sealing plug being larger than the diameter of the sewage pipe.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. By blowing air through a blower, the floating dust in the screw air compressor can be removed, thus effectively cleaning it. The height and position of the cleaning brush can be adjusted by the combination of an electric lifting rod and an electric telescopic rod. The rotation of the cleaning brush can be controlled by a rotary motor. By controlling the rotation of the cleaning brush in contact with the screw air compressor, the filter screen at the air inlet can be cleaned efficiently and comprehensively, thereby removing impurities that clog the filter holes, allowing normal air intake at the air inlet and ensuring the normal operation of the equipment.

[0015] 2. The cleaning solution added to the cleaning tank can be used to soak and clean the parts that need cleaning. The ultrasonic oscillator head is started to drive the cleaning solution to vibrate. The vibration can thoroughly clean the cooling fan and cooling pipes, effectively removing impurities and scale attached to the surface, crevices and inside. The speed-regulating motor controls the rotation of the blades to agitate the cleaning solution. The agitation makes the cleaning solution flow. The flow of the cleaning solution combined with the vibration can complete a highly efficient and comprehensive cleaning, effectively removing stubborn impurities.

[0016] 3. By installing solar panels, the device can be recharged, thereby reducing the consumption of external energy, increasing the device's range, and enhancing its energy-saving effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the screw air compressor energy-saving cleaning device proposed in this utility model from the main perspective.

[0018] Figure 2 This is a schematic diagram of the moving part of the energy-saving cleaning device for screw air compressors proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the cleaning section of the energy-saving cleaning device for screw air compressors proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the collection part of the energy-saving cleaning device for screw air compressors proposed in this utility model.

[0021] In the diagram: 1-Base, 2-Support rod, 3-Energy storage compartment, 4-Wheel caster, 5-Fixed bracket, 6-Handle, 7-Speed-regulating motor, 8-Cleaning tank, 9-Solar panel, 10-Electric telescopic rod, 11-Fixing block, 12-Connecting frame, 13-Fan, 14-Mounting bracket, 15-Cleaning brush, 16-Drive shaft, 17-Slider, 18-Collection box, 19-Electric lifting rod, 20-Rotating motor, 21-Drainage pipe, 22-Fixed shaft, 23-Blade, 24-Ultrasonic vibrating head. Detailed Implementation

[0022] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0023] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0024] Example 1

[0025] Energy-saving cleaning devices for screw air compressors, such as Figure 1-4 As shown, the system includes a cleaning assembly, which includes a base 1. An electric lifting rod 19 is bolted to the top outer wall of the base 1. A fixing block 11 is installed at the end of the electric lifting rod 19. An electric telescopic rod 10 is bolted to one side of the outer wall of the fixing block 11. The telescopic end of the electric telescopic rod 10 can slide through the fixing block 11. A mounting frame 14 is installed at the end of the electric telescopic rod 10. A rotary motor 20 is bolted to one side of the outer wall of the mounting frame 14. The output end of the rotary motor 20 is connected to a drive shaft 16. One end of the drive shaft 16 can rotatably pass through the mounting frame 14. A cleaning brush 15 is installed at one end of the drive shaft 16. A connecting frame 12 is bolted to the top outer wall of the mounting frame 14. A fan 13 is installed on one side of the connecting frame 12. An air outlet and an air inlet are connected to both sides of the fan 13, respectively. A deep cleaning assembly for deep cleaning of cooling pipes or cooling fans is provided on one side of the base 1, and a collection assembly for collecting impurities is provided on one side of the mounting frame 14.

[0026] During use, the height of the cleaning brush 15 can be adjusted by the electric lifting rod 19, thereby controlling the cleaning brush 15 to move to a position flush with the cleaning area. The position of the cleaning brush 15 can be adjusted by the electric telescopic rod 10, so that it contacts the area to be cleaned. The rotation of the drive shaft 16 and the cleaning brush 15 can be controlled by the rotary motor 20. The cleaning brush 15 contacts the air inlet of the screw air compressor and rotates, and the height can be adjusted by the electric lifting rod 19, so as to carry out quick cleaning. It can efficiently and comprehensively clean the filter screen of the air inlet of the screw air compressor, thereby removing impurities that clog the filter holes and allowing normal air intake at the air inlet, ensuring the normal operation of the equipment. By starting the fan 13, air is drawn in through the air inlet and blown out through the air outlet, which can blow away the floating dust of the screw air compressor, thereby effectively cleaning it.

[0027] The deep cleaning assembly includes a cleaning tank 8, which is fixed to the top outer wall of the base 1 by bolts. A speed-regulating motor 7 is fixed to one side of the outer wall of the cleaning tank 8 by bolts. The output end of the speed-regulating motor 7 is connected to a fixed shaft 22. One end of the fixed shaft 22 is rotatably connected to the inside of the cleaning tank 8. A paddle 23 is installed at one end of the fixed shaft 22. Two sets of ultrasonic vibration heads 24 are installed on the bottom inner wall of the cleaning tank 8.

[0028] During use, cleaning fluid can be added through the cleaning tank 8. After adding, the cooling fan and cooling pipe of the screw air compressor can be removed and placed in the tank for effective cleaning through immersion. The ultrasonic oscillator 24 is started to drive the cleaning fluid to oscillate, and the oscillation is used to thoroughly clean the cooling fan and cooling pipe, effectively removing impurities and scale attached to the surface, crevices and inside. The speed-regulating motor 7 can control the rotation of the fixed shaft 22 and the blade 23. The rotation of the blade 23 agitates the cleaning fluid, and the agitation makes the cleaning fluid flow. The flow of the cleaning fluid combined with the oscillation can complete a highly efficient and comprehensive cleaning, effectively removing stubborn impurities.

[0029] The collection assembly includes a collection box 18, a slider 17 is provided on the top of the collection box 18, and two sets of sliding grooves are provided on the bottom of the mounting bracket 14. The size of the sliding grooves is adapted to the slider 17. A transparent observation window is provided on one side of the collection box 18.

[0030] When in use, the slider 17 can be installed in the groove at the bottom of the mounting bracket 14 to complete the installation of the collection box 18. After installation, the collection box 18 is located below the cleaning brush 15. The impurities cleaned by the cleaning brush 15 will fall into the collection box 18 for collection, thereby avoiding the impurities from falling and increasing the difficulty of cleaning. The amount of impurities accumulated can be viewed through the transparent observation window. When there is a large accumulation, the collection box 18 can be removed for cleaning. The slider 17 and the groove are equipped with a certain amount of damping to prevent the slider 17 from accidentally sliding out of the groove.

[0031] To achieve greater energy efficiency, such as Figure 1 As shown, an energy storage chamber 3 is fixed to the top outer wall of the base 1 by bolts. A power display is provided on one side of the energy storage chamber 3. A support rod 2 is provided on the top of the energy storage chamber 3. A solar panel 9 is installed at the top of the support rod 2. A charging port is connected to one side of the support rod 2.

[0032] When in use, the energy storage compartment 3 is equipped with a battery pack. The energy storage compartment 3 is connected to various components through lines. The energy storage compartment 3 can provide energy to ensure that the components can operate normally. The remaining power can be viewed through the power display. The charging port can be connected to a charger for quick power replenishment when the device is not in use. The solar panel 9 can receive sunlight and convert it into energy when used outdoors, thereby increasing the energy-saving effect of the device and effectively increasing the device's battery life.

[0033] For ease of use of mobile devices, such as Figure 2 As shown, the bottom of the base 1 is provided with several sets of casters 4, and the casters 4 are made of rubber.

[0034] When in use, the device can be pushed or pulled, and the universal wheels 4 rotate in contact with the ground to move the device. The device can be moved conveniently as needed. The rubber pulleys can prevent slippage during movement and increase the quietness of movement.

[0035] To facilitate control during movement, such as Figure 3 As shown, a fixed bracket 5 is fixedly installed on the top outer wall of the base 1 by bolts, and a handle 6 is installed on the fixed bracket 5. The handle 6 is covered with a rubber sleeve.

[0036] When in use, the movement of the device can be easily controlled by holding the handle 6 covered with a rubber sleeve, which is more labor-saving and makes it easier to accurately adjust the position or angle. The rubber sleeve can prevent the device from slipping out of your hand when gripping it.

[0037] Example 2

[0038] For easier fluid changes, refer to Figure 3 The screw air compressor energy-saving cleaning device has the following improvements compared to embodiment 1: a drain pipe 21 is connected to one side of the cleaning tank 8, and a sealing plug is provided at one end of the drain pipe 21. The diameter of the tail end of the sealing plug is larger than the diameter of the drain pipe 21.

[0039] When in use, the sealing plug can be removed to drain the waste liquid in the cleaning tank 8 through the drain pipe 21 for liquid replacement. After the rinsing is completed, the sealing plug can be put back to avoid leakage.

[0040] The above description is only a preferred embodiment of the present utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An energy-saving cleaning device for screw air compressors, comprising cleaning components, characterized in that, The cleaning assembly includes a base (1), an electric lifting rod (19) is provided on the top outer wall of the base (1), a fixing block (11) is installed at the end of the electric lifting rod (19), an electric telescopic rod (10) is provided on one side of the outer wall of the fixing block (11), the telescopic end of the electric telescopic rod (10) is slidably inserted through the fixing block (11), a mounting bracket (14) is installed at the end of the electric telescopic rod (10), a rotary motor (20) is provided on one side of the outer wall of the mounting bracket (14), and the output of the rotary motor (20) is... A drive shaft (16) is connected to the end of the mounting bracket (14). One end of the drive shaft (16) is rotatably inserted through the mounting bracket (14). A cleaning brush (15) is installed at one end of the drive shaft (16). A connecting bracket (12) is provided on the top outer wall of the mounting bracket (14). A fan (13) is provided on one side of the connecting bracket (12). An air outlet and an air inlet are connected to both sides of the fan (13). A deep cleaning component for deep cleaning of cooling pipes or cooling fans is provided on one side of the base (1). A collection component for collecting impurities is provided on one side of the mounting bracket (14).

2. The energy-saving cleaning device for screw air compressors according to claim 1, characterized in that, The deep cleaning assembly includes a cleaning tank (8), which is fixed to the top outer wall of the base (1). A speed-regulating motor (7) is provided on one side of the outer wall of the cleaning tank (8). The output end of the speed-regulating motor (7) is connected to a fixed shaft (22). One end of the fixed shaft (22) is rotatably connected to the cleaning tank (8). A paddle (23) is installed on one end of the fixed shaft (22). Two sets of ultrasonic oscillating heads (24) are installed on the bottom inner wall of the cleaning tank (8).

3. The energy-saving cleaning device for screw air compressors according to claim 1, characterized in that, The collection assembly includes a collection box (18), a slider (17) is provided on the top of the collection box (18), and two sets of sliding grooves are provided at the bottom of the mounting bracket (14). The size of the sliding grooves is adapted to the slider (17). A transparent observation window is provided on one side of the collection box (18).

4. The energy-saving cleaning device for screw air compressors according to claim 1, characterized in that, The base (1) has an energy storage chamber (3) fixed to the top outer wall by bolts. A power display is provided on one side of the energy storage chamber (3). A support rod (2) is provided on the top of the energy storage chamber (3). A solar panel (9) is installed on the top of the support rod (2). A charging port is connected to one side of the support rod (2).

5. The energy-saving cleaning device for screw air compressors according to claim 1, characterized in that, The base (1) is provided with several sets of casters (4) at the bottom, and the casters (4) are made of rubber.

6. The energy-saving cleaning device for screw air compressors according to claim 1, characterized in that, The base (1) has a fixed bracket (5) fixed to the top outer wall by bolts, and a handle (6) is installed through the fixed bracket (5). The handle (6) is covered with a rubber sleeve.

7. The energy-saving cleaning device for screw air compressors according to claim 2, characterized in that, The cleaning pool (8) is connected to a drain pipe (21) on one side. A sealing plug is provided at one end of the drain pipe (21), and the diameter of the tail end of the sealing plug is larger than the diameter of the drain pipe (21).

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