Environment-friendly oil-water separation two-roller rolling mill
By designing a spray pipe cooling and water collection tank filtration system on the rolling mill, the problem of rapid wear of bearings and gears caused by emulsion was solved, achieving efficient cooling of the rolling mill and long service life of the equipment.
Patent Information
- Application Number
- CN202520663273.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-04-10
AI Technical Summary
The use of emulsion to cool bearings and gears in existing continuous rolling mills leads to rapid wear and affects normal production.
Design an environmentally friendly two-roll mill for oil-water separation. The mill uses spray pipes to cool the rolls, a water collection tank and a filter box to separate oil and water, prevents coolant from entering the transmission components, reduces wear, and cleans impurities from the filter box by a drive cylinder.
It effectively cools the rolled parts, prevents wear on transmission components, simplifies impurity removal, extends equipment life, and ensures stable production.
Smart Images
Figure CN223960317U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of rolling mill technology, and in particular to an environmentally friendly oil-water separation two-roll rolling mill. Background Technology
[0002] Rolling is a pressure processing method in which metal billets are passed through the gap between a pair of rotating rolls (of various shapes), and the cross-section of the material is reduced and the length is increased due to the compression of the rolls. It is currently the most common production method for steel, mainly used to produce profiles, plates and pipes.
[0003] During the rolling process, the workpiece reaches a high temperature, requiring water for cooling. Similarly, the bearings and gears of the rolling mill operate at high speeds and temperatures, necessitating lubrication and cooling with a lubricant or coolant. However, current continuous rolling mills use emulsions for cooling or lubrication of the workpiece, gears, and bearings. These emulsions introduce numerous impurities during the rolling process, primarily solid particles, grease impurities, and insoluble impurities formed from grease, emulsifiers, and calcium and magnesium ions in the water. Therefore, using emulsions to lubricate the bearings and gears of continuous rolling mills will lead to rapid damage, severely impacting normal production. Utility Model Content
[0004] In order to reduce gear wear while cooling the rolled workpiece, this application provides an environmentally friendly oil-water separation two-roll mill.
[0005] This application provides an environmentally friendly oil-water separation two-roll mill, which adopts the following technical solution:
[0006] An environmentally friendly oil-water separation two-roll mill includes:
[0007] A base, on which two mounting plates are fixedly mounted;
[0008] Two rollers are rotatably positioned between two mounting plates;
[0009] A drive source is provided at one end of the base to drive the roller to rotate. A transmission assembly is provided between the drive source and the roller. A transmission box is fixedly provided on the base, and the transmission assembly is provided inside the transmission box.
[0010] A cooling system for cooling the rolls, the cooling system comprising:
[0011] A spray pipe, mounted on the mounting plate, is used to spray coolant onto the rolls.
[0012] By adopting the above technical solution, during operation, the drive source drives two rolls to rotate via the transmission assembly, thereby rolling the workpiece. Coolant is sprayed onto the rolls through spray pipes to cool the rolled workpiece, while the transmission assembly is located inside the transmission box, effectively preventing coolant from entering the transmission box and thus preventing wear on the transmission assembly.
[0013] Optionally, a water collection trough is provided on the top wall of the base along the width direction of the base, and a water pump is provided on the base. The input end of the water pump is connected to the water collection trough, and the output end is connected to the spray pipe.
[0014] Optionally, the top wall of the base is provided with a collection trough, the water collection trough is located in the middle of the collection trough, and the bottom wall of the collection trough is inclined downward from the end away from the water collection trough to the end closer to the water collection trough.
[0015] Optionally, a filter box is embedded in the water collection tank, and the bottom wall of the filter box has filter holes.
[0016] Optionally, one end of the filter box is provided with a discharge port, and the side wall of the base is provided with a collection box, which is connected to the discharge port.
[0017] Optionally, a cleaning plate is slidably disposed inside the filter box, and the filter box is provided with a drive assembly for driving the cleaning plate to slide.
[0018] Optionally, the collection box is slidably disposed on the side wall of the base along the height direction of the base, and the collection box is provided with a limiting member for limiting the position of the collection box, and the collection box is in contact with the side wall of the base.
[0019] Optionally, the spray pipe is located above the uppermost roll, the spray pipe extends along the length of the roll, and the spray pipe has a plurality of spray holes distributed along the length of the spray pipe.
[0020] Optionally, nozzles are connected to both ends of the spray pipe, and the nozzles are inclined toward the mounting plate.
[0021] In summary, this application includes at least one of the following beneficial technical effects:
[0022] 1. During operation, the drive source drives two rolls to rotate via the transmission assembly, thus rolling the workpiece. Coolant is sprayed onto the rolls through spray pipes to cool the rolled workpiece. The transmission assembly is located inside the transmission box, effectively preventing coolant from entering the transmission box and thus preventing wear on the transmission assembly.
[0023] 2. The drive cylinder drives the cleaning plate to move along the length of the filter box, thereby pushing the impurities in the filter box into the collection box, avoiding excessive impurities in the filter box from clogging the filter holes, and making impurity cleaning convenient. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application;
[0025] Figure 2 This is a structural schematic diagram of a portion of an embodiment of this application;
[0026] Figure 3 This is a cross-sectional view of the base according to an embodiment of this application;
[0027] Figure 4 This is a cross-sectional view of the base of an embodiment of this application, intended to illustrate the installation structure of the collection box;
[0028] Figure 5 This is a top view of the filter box and collection box according to an embodiment of this application.
[0029] Explanation of reference numerals in the attached drawings: 1. Base; 11. Drive motor; 12. Transmission box; 13. Drive cylinder; 14. Dovetail groove; 15. Water pump; 2. Mounting plate; 21. Roller; 31. Spray pipe; 311. Nozzle; 4. Collection tank; 41. Water collection tank; 42. Embedding groove; 5. Filter box; 51. Ear plate; 52. Cleaning plate; 6. Collection box; 61. Back plate; 62. Abutment bolt. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0031] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
[0032] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0033] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.
[0034] This application discloses an environmentally friendly two-roll mill for oil-water separation.
[0035] Reference Figure 1 An environmentally friendly oil-water separation two-roll mill includes a base 1, two rolls 21 and a drive source. Two mounting plates 2 are fixedly installed on the base 1 and are vertically installed on the base 1. The two rolls 21 are rotatably installed between the two mounting plates 2. The two ends of the rolls 21 pass through the mounting plates 2 and bearings are installed in the mounting plates 2. There is a gap between the two rolls 21 for the workpiece to pass through.
[0036] A drive source is located at one end of the base 1 to drive the rollers 21 to rotate. A transmission assembly is provided between the drive source and the rollers 21. The drive source is a drive motor 11, and the output shaft of the drive motor 11 is connected to the input end of the transmission assembly. The two output ends of the transmission assembly are fixedly connected to the two rollers 21 respectively. A transmission box 12 is fixedly installed on the base 1, and the transmission assembly is located inside the transmission box 12. In this embodiment, the transmission assembly is a gear transmission, and the transmission box 12 is filled with lubricating oil or grease. When the drive motor 11 rotates, it can synchronously drive the two rollers 21 to rotate through the action of the transmission assembly, thereby realizing the rolling operation.
[0037] Reference Figure 1 and Figure 2 It also includes a cooling system for cooling the roll 21. The cooling system includes a spray pipe 31, which is mounted on the mounting plate 2 for spraying coolant onto the roll 21. The spray pipe 31 is located above the uppermost roll 21 and extends along the length of the roll 21. The spray pipe 31 has a plurality of spray holes distributed along the length of the spray pipe 31.
[0038] Optionally, nozzles 311 are connected to both ends of the spray pipe 31. The nozzles 311 are inclined toward the mounting plate 2. The coolant sprayed from the two nozzles 311 is directed toward the side wall of the mounting plate 2 near the roll 21, thereby cooling the mounting plate 2 and reducing the temperature of the bearing inside the mounting plate 2.
[0039] Optional, refer to Figure 2 and Figure 3 A water collection trough 41 is formed on the top wall of the base 1 along its width direction. The water collection trough 41 is closed at both ends along the width direction of the base 1, and the length direction of the base 1 is the axial direction of the roll 21. A water pump 15 is installed on the base 1, located on the side wall of the base 1. The input end of the water pump 15 is connected to the water collection trough 41, and the output end is connected to the spray pipe 31. A collection trough 4 is formed on the top wall of the base 1, connected to the water collection trough 41. The water collection trough 41 is located in the middle of the collection trough 4, and the bottom wall of the collection trough 4 is inclined downward from the end away from the water collection trough 41 to the end closer to the water collection trough 41. After the coolant sprayed from the spray pipe 31 cools the rolled workpiece, it is collected through the water collection trough 41 and enters the collection trough 4. The surface of the collection trough 4 is inclined to facilitate the rapid flow of coolant into the collection trough 4.
[0040] Optional, refer to Figure 3 and Figure 4 A filter box 5 is embedded in the water collection tank 41, and filter holes are formed in the bottom wall of the filter box 5. The height of the filter box 5 is less than the depth of the water collection tank 41. A discharge port is provided at one end of the filter box 5, and a collection box 6 is provided on the side wall of the base 1, which is connected to the discharge port. An ear plate 51 is fixedly provided on the top of the filter box 5. An embedding groove 42 adapted to the ear plate 51 is formed at the end of the collection tank 4 near the water collection tank 41. The thickness of the ear plate 51 is not greater than the depth of the embedding groove 42, so that the coolant can flow smoothly into the collection box 6. The embedding groove 42 cooperates with the ear plate 51 to position the collection box 6 and facilitate the installation or replacement of the collection box 6.
[0041] Optional, refer to Figure 3 and Figure 5 A cleaning plate 52 is slidably disposed inside the filter box 5, and the filter box 5 is provided with a drive assembly for driving the cleaning plate 52 to slide. The drive assembly includes a drive cylinder 13, which is fixedly disposed on the base 1. The piston rod of the drive cylinder 13 passes through the side plate of the filter box 5 and extends into the filter box 5. The piston rod of the drive cylinder 13 is fixedly connected to the cleaning plate 52, and the bottom of the cleaning plate 52 contacts the bottom wall of the filter box 5. The drive cylinder 13 drives the cleaning plate 52 to move along the length of the filter box 5, thereby pushing the impurities in the filter box 5 into the collection box 6, preventing excessive impurities in the filter box 5 from clogging the filter holes, and making impurity cleaning convenient; the collection box 6 is located on one side of the base 1 for easy operation.
[0042] Optional, refer to Figure 4 and Figure 5 The collection box 6 is slidably mounted on the side wall of the base 1 along its height direction. A dovetail groove 14 is vertically formed on the side wall of the base 1. The collection box 6 includes a back plate 61, which is positioned close to the side wall of the base 1. A dovetail block is fixedly mounted on the back plate 61 and slidably positioned within the dovetail groove 14. The collection box 6 is equipped with a limiting member for defining its position. In this embodiment, the limiting member is an abutment bolt 62, which is threaded through the back plate 61 and abuts against the bottom wall of the dovetail groove 14 to fix the position of the collection box 6. When it is necessary to clean the impurities inside the collection box 6, the abutment bolt 62 is loosened, and the collection box 6 is pushed upwards to remove it. The operation is simple and convenient.
[0043] To prevent coolant leakage from the end of the filter box 5 near the collection box 6, the collection box 6 is fitted against the side wall of the base 1, and a sealing strip made of rubber is provided between the back plate 61 and the base 1. After the impurities in the filter box 5 are cleaned, the filter box 5 is pushed upwards, causing the back plate 61 to seal the outlet of the filter box 5, preventing coolant from flowing out. When it is necessary to clean impurities, the collection box 6 is moved downwards, so that the collection box is located below the filter box 5, allowing impurities to enter the collection box 6 smoothly.
[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An environmentally friendly two-roll mill for oil-water separation, characterized in that, include: A base (1), on which two mounting plates (2) are fixedly mounted; Two rollers (21) are rotatably mounted between two mounting plates (2); A drive source is provided at one end of the base (1) to drive the roller (21) to rotate. A transmission assembly is provided between the drive source and the roller (21). A transmission box (12) is fixedly provided on the base (1). The transmission assembly is provided inside the transmission box (12). A cooling system for cooling the roll (21), the cooling system comprising: A spray pipe (31) is installed on the mounting plate (2) for spraying coolant onto the roll (21).
2. The environmentally friendly oil-water separation two-roll mill according to claim 1, characterized in that, The top wall of the base (1) is provided with a water collection tank (41) along the width direction of the base (1). A water pump (15) is provided on the base (1). The input end of the water pump (15) is connected to the water collection tank (41), and the output end is connected to the spray pipe (31).
3. The environmentally friendly oil-water separation two-roll mill according to claim 2, characterized in that, The top wall of the base (1) is provided with a collection trough (4), the water collection trough (41) is located in the middle of the collection trough (4), and the bottom wall of the collection trough (4) is inclined downward from the end away from the water collection trough (41) to the end close to the water collection trough (41).
4. The environmentally friendly oil-water separation two-roll mill according to claim 3, characterized in that, The water collection tank (41) is equipped with a filter box (5), and the bottom wall of the filter box (5) is provided with filter holes.
5. The environmentally friendly oil-water separation two-roll mill according to claim 4, characterized in that, The filter box (5) has a discharge port at one end, and the base (1) has a collection box (6) on its side wall, which is connected to the discharge port.
6. The environmentally friendly oil-water separation two-roll mill according to claim 5, characterized in that, A cleaning plate (52) is slidably disposed inside the filter box (5), and the filter box (5) is provided with a driving component for driving the cleaning plate (52) to slide.
7. The environmentally friendly oil-water separation two-roll mill according to claim 6, characterized in that, The collection box (6) is slidably disposed on the side wall of the base (1) along the height direction of the base (1). The collection box (6) is provided with a limiting member for limiting the position of the collection box (6). The collection box (6) is in contact with the side wall of the base (1).
8. The environmentally friendly oil-water separation two-roll mill according to claim 1, characterized in that, The spray pipe (31) is located above the uppermost roll (21). The spray pipe (31) extends along the length direction of the roll (21). The spray pipe (31) has a plurality of spray holes distributed along the length direction of the spray pipe (31).
9. An environmentally friendly oil-water separation two-roll mill according to claim 8, characterized in that, The two ends of the spray pipe (31) are connected to nozzles (311), and the nozzles (311) are inclined toward the mounting plate (2).