Aluminum bar encapsulation high-speed rotary cutting equipment
By designing the clamping plate and cutting components, the problem of unstable fixing of aluminum rods in high-speed rotary cutting equipment was solved, achieving stable clamping and fixed-length cutting of aluminum rods, thus improving cutting accuracy and efficiency.
Patent Information
- Application Number
- CN202520574029.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-30
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-30
AI Technical Summary
Existing high-speed rotary cutting equipment for aluminum rod coating cannot effectively fix the aluminum rod during cutting, resulting in inaccurate cutting position and inability to achieve fixed-length cutting.
The design employs a clamping plate and cutting assembly, and through the cooperation of a motor and hydraulic rod, it achieves stable clamping and fixed-length cutting of aluminum bars.
This ensures that the aluminum rod does not wobble during the cutting process, achieving accurate cutting position and fixed-length cutting, thus improving cutting efficiency.
Smart Images

Figure CN223960611U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile production and processing technology, and in particular to a high-speed rotary cutting device for coating aluminum rods with adhesive. Background Technology
[0002] In automobile manufacturing, aluminum rods are widely used in the production of body structures and components. Rubber-coated aluminum rods can provide additional insulation or corrosion protection in certain areas. High-speed rotary cutting equipment is used to cut these rubber-coated aluminum rods to the required length and shape, ensuring clean cuts and that the rubber coating remains intact and undamaged during the cutting process. In the construction industry, rubber-coated aluminum rods are used in the manufacture of building components such as window frames, door frames, and decorative strips. High-speed rotary cutting equipment can quickly cut these materials to meet the length requirements of building components while maintaining the integrity of the surface coating.
[0003] However, some existing high-speed rotary cutting equipment for aluminum rod coating typically involves placing the aluminum rod in one location and then starting the device to perform high-speed rotary cutting on the coated aluminum rod to complete the processing. However, it does not take into account that the aluminum rod may shake or change position due to the cutting force during the cutting process, resulting in inaccurate cutting position and the inability to cut the coated aluminum rod to a fixed length as needed. Therefore, a high-speed rotary cutting equipment for aluminum rod coating is proposed to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a high-speed rotary cutting device for aluminum rods coated with adhesive, which aims to improve the problem that the aluminum rods cannot be clamped and fixed when cutting them in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A high-speed rotary cutting device for coating aluminum rods includes a base plate, a support frame fixedly connected to the top of the base plate, multiple transmission rollers disposed on the top of the support frame, a mounting frame fixedly connected to the bottom of the support frame, a mounting plate 1 fixedly connected to the bottom of the mounting frame, a drive assembly for providing power to the device fixedly connected to the top of the mounting plate 1, a spur gear fixedly connected to the top of the drive assembly, fixing rods 1 fixedly connected to the front and rear sides of the mounting frame, rack plates slidably connected to the outside of the two fixing rods 1, clamping plates 1 fixedly connected to the top of the two rack plates, connecting rods fixedly connected to the bottom of the adjacent sides of the two clamping plates 1, sliding blocks 1 fixedly connected to the adjacent sides of the two connecting rods 1, clamping plates 2 fixedly connected to the top of the two sliding blocks 1, fixing rods 2 fixedly connected to the left and right sides of the outside of the mounting frame, and a cutting assembly for cutting fixedly connected to the top center of the support frame.
[0007] As a further description of the above technical solution:
[0008] The drive assembly includes a motor, the bottom of which is fixedly connected to the top of the mounting plate, and an output shaft is fixedly connected to the output end of the motor. The middle part of the spur gear is fixedly connected to the top of the output shaft.
[0009] As a further description of the above technical solution:
[0010] A fixed column is fixedly connected to the top right side of the base plate. An electric guide rail is fixedly connected to the top of the fixed column. A sliding block two is slidably connected to the outside of the electric guide rail. An adjustment component for adjusting the gripping height is fixedly connected to the bottom of the sliding block two. A receiving shell is fixedly connected to the bottom of the adjustment component. A mounting plate two is fixedly connected to the rear side of the receiving shell. A motor two is fixedly connected to the top of the mounting plate two. An output shaft two is fixedly connected to the output end of the motor two. A half gear one is fixedly connected to the outside of the output shaft two. A rotating shaft is rotatably connected to the inside right side of the receiving shell. A half gear two is fixedly connected to the outside of the rotating shaft. A clamping arm is fixedly connected to the outside of both the half gear two and the half gear one. A fixed plate is fixedly connected to the middle of the two clamping arms on their adjacent sides. A transmission component for transmitting power is rotatably connected to the adjacent sides of the two fixed plates. A movable plate is rotatably connected to the bottom of the two transmission components on their adjacent sides. A top baffle is fixedly connected to the bottom of the movable plate.
[0011] As a further description of the above technical solution:
[0012] The cutting assembly includes a fixed frame, the bottom of which is fixedly connected to the top of the support frame, a hydraulic rod is fixedly connected to the middle of the fixed frame, a moving plate is fixedly connected to the output end of the hydraulic rod, a cutting blade is fixedly connected to the bottom of the moving plate, and guide rods are fixedly connected to the top left and right sides of the moving plate.
[0013] As a further description of the above technical solution:
[0014] The spur gear and the rack plate are meshed together, and the middle part of the sliding block one is slidably connected to the outside of the fixed rod two;
[0015] As a further description of the above technical solution:
[0016] The adjustment assembly includes a second hydraulic rod, the top of which is fixedly connected to the bottom of the second sliding block, and the top of the receiving shell is fixedly connected to the output end of the second hydraulic rod.
[0017] As a further description of the above technical solution:
[0018] The second half gear and the first half gear are meshed together, and the outer surfaces of both the second half gear and the first half gear are in contact with the inner wall of the housing.
[0019] As a further description of the above technical solution:
[0020] The transmission assembly includes a connecting plate, the top of which is rotatably connected to the bottom of the fixed plate, and the bottom of which is rotatably connected to the top of the movable plate.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, by starting the transmission roller, the feeding of the coated aluminum rod can be completed. When cutting the coated aluminum rod, motor one can be started, so that motor one drives clamping plate one and clamping plate two to clamp and fix the coated aluminum rod, thereby preventing the aluminum rod from shaking when the device cuts the coated aluminum rod. Furthermore, by fixing the coated aluminum rod, the device can cut it to a fixed length.
[0023] 2. In this utility model, by starting the second motor, the cut coated aluminum rod can be clamped and fixed, and by starting the electric guide rail, the clamped coated aluminum rod can be moved, thereby enabling the device to unload the cut coated aluminum rod. Attached Figure Description
[0024] Figure 1 This is a three-dimensional schematic diagram of a high-speed rotary cutting device for coating aluminum rods according to the present invention;
[0025] Figure 2 This is a schematic diagram of the mounting frame for a high-speed rotary cutting device for coating aluminum rods, as proposed in this utility model.
[0026] Figure 3 This is a schematic diagram of the structure of the hydraulic rod 2 of the high-speed rotary cutting equipment for coating aluminum rods proposed in this utility model;
[0027] Figure 4 This is a schematic diagram of the housing shell of a high-speed rotary cutting device for coating aluminum rods, as proposed in this utility model.
[0028] Legend:
[0029] 1. Base plate; 2. Support frame; 3. Transmission roller; 4. Mounting frame; 5. Mounting plate one; 6. Motor one; 7. Output shaft one; 8. Circular gear; 9. Fixed rod one; 10. Rack plate; 11. Clamping plate one; 12. Connecting rod; 13. Sliding block one; 14. Clamping plate two; 15. Fixed rod two; 16. Fixed frame; 17. Hydraulic rod one; 18. Moving plate; 19. Cutting blade; 20. Guide rod; 21. Fixed column; 22. Electric guide rail; 23. Sliding block two; 24. Hydraulic rod two; 25. Housing; 26. Mounting plate two; 27. Motor two; 28. Output shaft two; 29. Half gear one; 30. Rotating shaft; 31. Half gear two; 32. Clamping arm; 33. Fixed plate; 34. Connecting plate; 35. Movable plate; 36. Top baffle. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figures 1 to 2 This utility model provides an embodiment of a high-speed rotary cutting device for coating aluminum rods, comprising a base plate 1, which serves as the basic structure of the device, supporting and fixing various components to ensure stability and safety. A support frame 2 is fixedly connected to the top of the base plate 1, and multiple transmission rollers 3 are mounted on the top of the support frame 2. The support frame 2 supports and mounts the multiple transmission rollers 3, which carry and transport the coated aluminum rods, ensuring smooth movement of the aluminum rods within the device. A mounting frame 4 is fixedly connected to the bottom of the support frame 2, and a mounting plate 5 is fixedly connected to the bottom of the mounting frame 4. The mounting plate 5 is used to mount and fix the drive assembly, and a mounting bracket is fixedly connected to the top of the mounting plate 5 for mounting... The device provides a power drive assembly. A spur gear 8 is fixedly connected to the top of the drive assembly. The drive assembly includes a motor 6, the bottom of which is fixedly connected to the top of the mounting plate 5. An output shaft 7 is fixedly connected to the output end of the motor 6. The motor 6 provides rotational power to drive the entire cutting system. The middle part of the spur gear 8 is fixedly connected to the top of the output shaft 7. The output shaft 7 is used to transmit the power of the motor 6 to the spur gear 8. Fixing rods 9 are fixedly connected to both the front and rear sides of the mounting frame 4. A rack plate 10 is slidably connected to the outside of both fixing rods 9. The spur gear 8 is used to transmit the rotational power of the motor 6 to the rack plate 10 to realize the operation of the clamping device.
[0032] Each of the two rack plates 10 has a clamping plate 11 fixedly connected to its top. The clamping plate 11 is used to fix the rubber-coated aluminum rod and prevent it from shaking during cutting. A connecting rod 12 is fixedly connected to the bottom of each clamping plate 11 on an adjacent side. A sliding block 13 is fixedly connected to the bottom of each connecting rod 12 on an adjacent side. The connecting rod 12 is used to connect and drive the sliding block 13 to ensure synchronous movement of the clamping device. A clamping plate 14 is fixedly connected to the top of each sliding block 13. The sliding block 13 is used to transmit the movement of the connecting rod 12 to the clamping plate 14 to realize the clamping operation. The rack plate 10 is used to convert the rotational motion of the spur gear 8 into linear motion and drive the clamping plate 11. The clamping plate 11 and clamping plate 14 clamp the aluminum rod. The clamping plate 14 is used to fix the other side of the aluminum rod to ensure that the aluminum rod is stable and does not move during cutting. Fixing rods 15 are fixedly connected to the left and right sides of the mounting bracket 4. The spur gear 8 and the rack plate 10 are meshed. The fixing rod 9 is used to support and guide the sliding of the rack plate 10 to ensure that the rack plate 10 moves smoothly outside the fixing rod 9. The spur gear 8 drives the clamping plate 11 and clamping plate 14 by meshing with the rack plate 10. The middle part of the sliding block 13 is slidably connected to the outside of the fixing rod 15. The fixing rod 15 is used to guide and support the sliding block 13 to ensure the smooth movement of the clamping plate 14.
[0033] A cutting assembly for cutting is fixedly connected to the top center of the support frame 2. The cutting assembly includes a fixed frame 16, the bottom of which is fixedly connected to the top of the support frame 2. The fixed frame 16 provides a stable support structure for the cutting assembly. A hydraulic rod 17 is fixedly connected to the middle of the fixed frame 16. The fixed frame 16 supports the hydraulic rod 17 to ensure the stability and accuracy of the cutting operation. A moving plate 18 is fixedly connected to the output end of the hydraulic rod 17. A cutting blade 19 is fixedly connected to the bottom of the moving plate 18. The hydraulic rod 17 drives the moving plate 18 through its output end to realize the lifting and lowering action of the cutting blade 19. The moving plate 18 is used to drive the cutting blade 19 to cut the coated aluminum rod. The cutting blade 19 is responsible for accurately cutting the coated aluminum rod to ensure the cutting effect. Guide rods 20 are fixedly connected to the top left and right sides of the moving plate 18. The guide rods 20 are used to guide and stabilize the movement of the moving plate 18 to prevent the cutting blade 19 from shaking during the cutting process.
[0034] Reference Figure 1 , Figure 3 and Figure 4A fixed column 21 is fixedly connected to the top right side of the base plate 1. An electric guide rail 22 is fixedly connected to the top of the fixed column 21. The fixed column 21 is used to support and install the electric guide rail 22 to ensure the stability of the guide rail. A sliding block 23 is slidably connected to the outside of the electric guide rail 22. The electric guide rail 22 moves the cut aluminum rod through the movement of the sliding block 23. An adjustment component for adjusting the gripping height is fixedly connected to the bottom of the sliding block 23. A receiving shell 25 is fixedly connected to the bottom of the adjustment component. The adjustment component is used to adjust the height of the receiving shell 25 to ensure stable gripping of the coated aluminum rod. The adjustment component includes a hydraulic rod 24. The top of the hydraulic rod 24 is fixedly connected to the bottom of the sliding block 23. The top of the receiving shell 25 is fixedly connected to the output end of the hydraulic rod 24. The hydraulic rod 24 drives the receiving shell 25 through its output end to achieve height adjustment. A mounting plate 26 is fixedly connected to the rear side of the receiving shell 25. The mounting plate 26 is used to install the motor 27 to ensure the drive of the clamping device.
[0035] A motor 27 is fixedly connected to the top of mounting plate 26. Motor 27 provides rotational power to drive the clamping device to clamp the rubber-coated aluminum rod. An output shaft 28 is fixedly connected to the output end of motor 27. A half gear 29 is fixedly connected to the outside of output shaft 28. Output shaft 28 is used to transmit the power of motor 27 to half gear 29. A rotating shaft 30 is rotatably connected to the inside right side of housing 25. A half gear 31 is fixedly connected to the outside of rotating shaft 30. Half gear 31 and half gear 29 are meshed to ensure coordinated movement of the clamping device. The outside of half gear 31 and half gear 29 are in contact with the inner wall of housing 25. A clamping arm 32 is fixedly connected to the outside of half gear 31 and half gear 29. Half gear 29 achieves synchronous movement of clamping arm 32 through meshing with half gear 31.
[0036] The rotating shaft 30 supports the rotation of the second half gear 31, ensuring the stable movement of the clamping arm 32. The clamping arm 32 is used to clamp the cut coated aluminum rod, ensuring its stability during the feeding process. A fixing plate 33 is fixedly connected to the middle of the adjacent sides of both clamping arms 32. The fixing plate 33 supports and connects the transmission components, ensuring the stability of the clamping device. A transmission component for transmitting power is rotatably connected to the adjacent sides of both fixing plates 33. A movable plate 35 is rotatably connected to the bottom of the adjacent sides of both transmission components. The transmission components drive the movable plate 35 to achieve the coating... For stable clamping of the aluminum rod, the movable plate 35 is used to realize the synchronous movement of the clamping arm 32 under the drive of the transmission component, ensuring stable clamping of the coated aluminum rod. The transmission component includes a connecting plate 34, the top of which is rotatably connected to the bottom of the fixed plate 33, and the bottom of which is rotatably connected to the top of the movable plate 35. The connecting plate 34 is used to transmit the movement of the fixed plate 33 to the movable plate 35 to realize the synchronous movement of the clamping arm 32. A top baffle 36 is fixedly connected to the bottom of the movable plate 35. The top baffle 36 is used to limit the top of the coated aluminum rod to prevent it from falling off during clamping.
[0037] Working principle: First, the coated aluminum rod to be cut is placed on top of multiple transmission rollers 3. Then, the multiple transmission rollers 3 are started, causing them to rotate. As they rotate, the aluminum rod is transported. Once the coated aluminum rod is transported to the appropriate position, motor 6 is started, causing its output end to drive output shaft 7 to rotate. Output shaft 7 then drives spur gear 8 to rotate. The rotation of spur gear 8 causes two rack plates 10 to slide outside the two fixed rods 9. Subsequently, the rack plates 10... When the device moves, it will drive the clamping plate 11 to move, which in turn will drive the connecting rod 12 to move. As a result, the tops of the two connecting rods 12 will move closer to each other. When the connecting rod 12 moves, it will drive the sliding block 13 to slide outside the fixed rod 15. Then, when the fixed rod 15 moves, it will drive the clamping plate 14 to move, which will move closer to each other. When the two clamping plates 14 and the two clamping plates 11 move closer to each other, they will clamp and fix the aluminum rod placed on the top of the transmission roller 3.
[0038] After the device clamps and fixes the coated aluminum rod, the hydraulic rod 17 can be activated, causing the output end of the hydraulic rod 17 to drive the moving plate 18 to move. The moving plate 18 will then drive the cutting blade 19 to descend. When the cutting blade 19 contacts the outside of the coated aluminum rod, the cutting blade 19 can be activated to cut the coated aluminum rod. The guide rod 20 prevents the cutting blade 19 from shaking during cutting, thus making the cutting more stable.
[0039] The cut-off coated aluminum rods are continued to be transported by the transmission roller 3. At this point, the electric guide rail 22 is activated, causing the sliding block 23 to move. The movement of the sliding block 23 then drives the hydraulic rod 24. Once the hydraulic rod 24 reaches the appropriate position, it is activated again, causing the receiving shell 25 to move. When the receiving shell 25 reaches the appropriate height, the motor 27 is activated, causing its output end to drive the output shaft 28 to rotate. The rotation of the output shaft 28 drives the first half-gear 29 to rotate, which in turn drives the second half-gear 31 to rotate. Both the first and second half-gears 29 and 31, in turn, drive the clamping arm 32 to move. The bottoms of the two clamping arms 32 will move closer together, clamping both sides of the coated aluminum rod. As the two clamping arms 32 move closer together, they will also cause the two fixing plates 33 to move closer together. This movement of the two fixing plates 33 will then cause the two connecting plates 34 to move, which in turn will cause the top baffle 36 to descend. The top baffle 36 will then limit the top of the coated aluminum rod, preventing it from falling off the top of the clamping arms 32. Once the device has finished clamping the cut coated aluminum rod, the electric guide rail 22 can be restarted, causing it to move the sliding block 23. This will allow the sliding block 23 to move the coated aluminum rod, completing the unloading of the cut coated aluminum rod.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-speed rotary cutting device for coating aluminum rods, comprising a base plate (1), characterized in that: A support frame (2) is fixedly connected to the top of the base plate (1). Multiple transmission rollers (3) are provided on the top of the support frame (2). A mounting frame (4) is fixedly connected to the bottom of the support frame (2). A mounting plate (5) is fixedly connected to the bottom of the mounting frame (4). A drive assembly for providing power to the device is fixedly connected to the top of the mounting plate (5). A spur gear (8) is fixedly connected to the top of the drive assembly. Fixed rods (9) are fixedly connected to both the front and rear sides of the mounting frame (4). The two fixed rods (9) are slidably connected to each other. The mounting bracket (4) is equipped with rack plates (10), and clamping plates (11) are fixedly connected to the top of each rack plate (10). Connecting rods (12) are fixedly connected to the bottom of each clamping plate (11) on the same side. Sliding blocks (13) are fixedly connected to each connecting rod (12) on the same side. Clamping plates (14) are fixedly connected to the top of each sliding block (13). Fixing rods (15) are fixedly connected to the left and right sides of the mounting bracket (4). A cutting assembly for cutting is fixedly connected to the top center of the support frame (2).
2. The high-speed rotary cutting equipment for coating aluminum rods according to claim 1, characterized in that: The drive assembly includes a motor (6), the bottom of which is fixedly connected to the top of the mounting plate (5), the output end of which is fixedly connected to an output shaft (7), and the middle part of the spur gear (8) is fixedly connected to the top of the output shaft (7).
3. The high-speed rotary cutting equipment for coating aluminum rods according to claim 1, characterized in that: A fixed post (21) is fixedly connected to the top right side of the base plate (1). An electric guide rail (22) is fixedly connected to the top of the fixed post (21). A sliding block (23) is slidably connected to the outside of the electric guide rail (22). An adjustment component for adjusting the gripping height is fixedly connected to the bottom of the sliding block (23). A receiving shell (25) is fixedly connected to the bottom of the adjustment component. A mounting plate (26) is fixedly connected to the rear side of the receiving shell (25). A motor (27) is fixedly connected to the top of the mounting plate (26). An output shaft (28) is fixedly connected to the output end of the motor (27). The outside of the output shaft (28) is fixedly connected to the... A half gear one (29) is fixedly connected. A rotating shaft (30) is rotatably connected to the inside right side of the housing (25). A half gear two (31) is fixedly connected to the outside of the rotating shaft (30). A clamping arm (32) is fixedly connected to the outside of both the half gear two (31) and the half gear one (29). A fixing plate (33) is fixedly connected to the middle of the adjacent side of the two clamping arms (32). A transmission component for transmitting power is rotatably connected to the adjacent side of the two fixing plates (33). A movable plate (35) is rotatably connected to the bottom of the adjacent side of the two transmission components. A top baffle (36) is fixedly connected to the bottom of the movable plate (35).
4. The high-speed rotary cutting equipment for coating aluminum rods according to claim 1, characterized in that: The cutting assembly includes a fixed frame (16), the bottom of which is fixedly connected to the top of the support frame (2). A hydraulic rod (17) is fixedly connected to the middle of the fixed frame (16). A moving plate (18) is fixedly connected to the output end of the hydraulic rod (17). A cutting blade (19) is fixedly connected to the bottom of the moving plate (18). Guide rods (20) are fixedly connected to the top left and right sides of the moving plate (18).
5. The high-speed rotary cutting equipment for coating aluminum rods according to claim 1, characterized in that: The spur gear (8) and the rack plate (10) are meshed together, and the middle part of the sliding block one (13) is slidably connected to the outside of the fixed rod two (15).
6. The high-speed rotary cutting equipment for coating aluminum rods according to claim 3, characterized in that: The adjustment assembly includes a hydraulic rod two (24), the top of which is fixedly connected to the bottom of the sliding block two (23), and the top of the receiving shell (25) is fixedly connected to the output end of the hydraulic rod two (24).
7. The high-speed rotary cutting equipment for coating aluminum rods according to claim 3, characterized in that: The second half gear (31) and the first half gear (29) are meshed together, and the exterior of the second half gear (31) and the first half gear (29) are in contact with the inner wall of the housing (25).
8. The high-speed rotary cutting equipment for coating aluminum rods according to claim 3, characterized in that: The transmission assembly includes a connecting plate (34), the top of which is rotatably connected to the bottom of the fixed plate (33), and the bottom of which is rotatably connected to the top of the movable plate (35).