Ultrasonic anemorumbometer sensor inner core press-in device

By designing an ultrasonic anemometer sensor core pressing device and using a rotating disk and core conveying device, the problem of low assembly efficiency of sensor core and bushing was solved, realizing automated production and improving assembly efficiency.

CN223960846UActive Publication Date: 2026-03-03HUNAN PAITE INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The lack of suitable devices in existing technologies leads to low assembly efficiency of the sensor core and bushing, which cannot meet the needs of rapid production.

Method used

An ultrasonic anemometer sensor core pressing device was designed, which uses a rotary disk and a core conveying device. Through the combination of a push cylinder, a top cylinder and a vibrating feeding disk, the sensor core is automatically conveyed and assembled in a cyclic manner.

Benefits of technology

This improved the assembly efficiency of the sensor core, enabled automated production, and met the requirements of rapid production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sensor assembly, in particular to an ultrasonic anemorumbometer sensor inner core press-in device. An ultrasonic anemorumbometer sensor inner core press-in device comprises a machine frame, a working platform is arranged above the machine frame, a rotary disc support is fixed on the working platform, a rotary disc capable of being installed is installed on the rotary disc support, a plurality of sensor shell installation seats are installed on the rotary disc, and an inner core conveying device is further installed on the working platform. And the inner core conveying device is used for pressing the sensor inner core into the sensor shell mounted on the sensor shell mounting seat. According to the ultrasonic anemorumbometer sensor inner core press-in device, the sensor inner cores are circularly conveyed to the sensor shell mounting seats on the rotating disc through the inner core conveying device, the purpose of automatically mounting the sensor inner cores is achieved, the sensor mounting efficiency is improved, four stations are arranged on the rotating disc, two stations are used for mounting the sensor inner cores, and the other stations are used for mounting the sensor inner cores. And the other two sensors are used for loading and unloading sensor shells, so that automatic cycle work is realized.
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Description

Technical Field

[0001] This utility model relates to the field of sensor assembly technology, and in particular to a device for pressing in the inner core of an ultrasonic anemometer sensor. Background Technology

[0002] The assembly process of the sensor core may involve press-fitting the core with other components such as bushings. This press-fitting may require specialized tooling to ensure precise fit and fixation between the core and bushings. Current assembly methods lack suitable equipment; conventional assembly mechanisms are single extrusion mechanisms, resulting in low overall processing efficiency and failing to meet the requirements of rapid production.

[0003] In view of the above-mentioned shortcomings, the designer actively researched and innovated in order to create an ultrasonic anemometer sensor core pressing device, which would make it more valuable for industrial applications. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the purpose of this utility model is to provide an ultrasonic anemometer sensor core pressing device.

[0005] This utility model discloses an ultrasonic anemometer sensor core pressing device, including a frame, a working platform on top of the frame, a turntable bracket fixed on the working platform, a rotating disk for mounting on the turntable bracket, multiple sensor housing mounting seats on the rotating disk, and an inner core conveying device installed on the working platform. The inner core conveying device presses the sensor core into the sensor housing mounted on the sensor housing mounting seats.

[0006] This ultrasonic anemometer sensor core pressing device uses a rotating disc to drive multiple sensor housing mounting seats for installing sensor housings to rotate. Through the core conveying device, the sensor core is pushed into the sensor housing, completing the sensor assembly.

[0007] Furthermore, the inner core conveying device includes a vibrating feeder plate fixedly installed with the working platform. A guide frame fixed by a bracket is connected in front of the vibrating feeder plate. The front end of the guide frame is an end plate. A push cylinder is fixed on one side of the end plate, and a pressure plate is fixed on the other side. There is a gap between the side of the pressure plate near the push cylinder and the upper edge of the end plate. A top cylinder is installed on the inner side of the end plate.

[0008] The inner core conveying device uses a vibrating feeding plate to circulate and transport the sensor inner core to the guide frame. The pushing cylinder pushes the sensor inner core to the front end of the top cylinder, which then pushes the sensor inner core forward and assembles it into the sensor housing.

[0009] Furthermore, a push plate is fixed on the push rod of the push cylinder, and the push plate can be inserted into the gap between the pressure plate and the end plate. There is an opening on the outside of the pressure plate.

[0010] The push plate on the push cylinder can be engaged in the gap between the pressure plate and the end plate to move the sensor core, which is then pushed out from the opening on the outside of the pressure plate.

[0011] Furthermore, the ejector cylinder is fixed to the end plate by a connecting bracket, and the ejector pin and the opening of the ejector cylinder are on the same straight line.

[0012] The ejector pin of the ejector cylinder can push the sensor core out from the opening and assemble the sensor core into the sensor housing.

[0013] Furthermore, the inner core conveying device consists of two sets, with the height of the ejector pin being equal to the height of the sensor housing inside the sensor housing mounting base.

[0014] The inner core conveying device is divided into two groups, which correspond to the two sensor housing mounting seats on the rotating disk, and can simultaneously perform the pressing operation of the inner cores of the two groups of sensors.

[0015] Furthermore, a telescopic cylinder is fixed on the surface of the rotating bracket. The telescopic rod of the telescopic cylinder is fixedly connected to the motor mounting plate. A motor is fixed on the inner side of the motor mounting plate. The rotating shaft of the motor is fixedly connected to the bushing. The sensor housing mounting seat is movably mounted on the rotating disk via the shaft. The tail end of the sensor housing mounting seat has a connecting rod that mates with the bushing.

[0016] On the rotating bracket, there are two sets of telescopic cylinders that correspond to the sensor housing mounting base on the rotating disk. The sensor housing mounting base is a rotatable structure, which is engaged with the bushing on the motor. After the motor is working, it can rotate, which facilitates the pressing operation of the sensor housing core placed on the sensor housing mounting base.

[0017] By means of the above solution, the present invention has at least the following advantages: This ultrasonic anemometer sensor core pressing device circulates the sensor core to the sensor housing mounting seat on the rotating disk through the core conveying device, thereby achieving the purpose of automated installation of the sensor core and improving the efficiency of sensor installation. The rotating disk has four workstations, two for installing the sensor core and the other two for installing the upper and lower sensor housings, thus achieving the purpose of automated cyclic operation.

[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this invention are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show a certain embodiment of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is the inner core conveying device of this utility model;

[0022] Figure 3 This is the utility model Figure 2 Another perspective illustration;

[0023] Figure 4 This is the utility model Figure 3 A magnified view of a portion of the image;

[0024] Figure 5 This is the utility model Figure 1 Another perspective illustration;

[0025] In the diagram: 1. Frame, 2. Working platform, 3. Turntable support, 4. Rotary disk, 5. Sensor housing mounting base, 6. Vibrating feeder, 7. Guide frame, 8. Top material cylinder, 9. End plate, 10. Push cylinder, 11. Pressure plate, 12. Push plate, 13. Opening, 14. Connecting frame, 15. Ejector pin, 16. Telescopic cylinder, 17. Motor mounting plate, 18. Motor, 19. Bushing. Detailed Implementation

[0026] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0027] See Figure 1 This ultrasonic anemometer sensor core pressing device has a frame 1 that contacts the foundation, and its upper surface is a flat working platform 2. A turntable bracket 3 is fixed on the working platform 2. The rotating disk 4 is driven by a corresponding motor and reducer, so that it can rotate on the turntable bracket 3. The rotating disk 4 is movably mounted on the turntable bracket 3 through a shaft and bearings, so that it can rotate freely, which facilitates the rotation of the sensor housing mounting seat 5 mounted on the rotating disk 4, so that the position of the sensor housing mounting seat 5 is aligned with the corresponding core conveying device to complete the assembly.

[0028] Multiple sensor housings can be placed inside the sensor housing mounting base 5. The sensor housing mounting base 5 is circular and has a mounting groove on its outer ring for mounting the sensor housings. When the sensor housing mounting base 5 rotates, the sensor housings can be moved to the lowest assembly station.

[0029] See Figure 2 and Figure 3 The vibrating feeding plate 6 feeds the sensor cores sequentially into the guide frame 7. At the front end of the guide frame 7 is a vertical end plate 9. The pushing cylinder 10 can push the sensor cores fed from the guide frame 7 outward, so that they are moved into the gap between the pressure plate 11 and the end plate 9. The middle of the pressure plate 11 has a baffle perpendicular to the end plate 9, which provides an outer limit for the sensor cores. The ejecting cylinder 8 is activated, and the ejecting cylinder 8 pushes the sensor cores outward from between the end plate 9 and the pressure plate 11, and pushes the sensor cores into the sensor housing in the sensor housing mounting seat 5, thus completing the assembly.

[0030] See Figure 4 The push plate 12 fixed on the push cylinder 10 moves back and forth on the end plate 9 after being pushed by the push cylinder 10. The push plate 12 can directly extend into the gap between the pressure plate 11 and the end plate 9, which facilitates pushing the sensor core onto the vertical end face in the middle of the pressure plate 11. Then, the front end of this vertical end face is an opening 13, which is used for the sensor core to pass through.

[0031] The top-feeding cylinder 8 is fixed to the inside of the end plate 9 by the connecting bracket 14. When the top-feeding cylinder 8 is working, the pin fixed on the telescopic rod of the top-feeding cylinder 8 can push the sensor core out from the opening 13. The pin 15 and the opening 13 are on the same straight line, which facilitates the operation of pushing the sensor core.

[0032] See Figure 1 and Figure 5 There are two sets of inner core conveying devices. There are four stations on the rotating disk 4. These four stations are located on the four quadrant points on the outside of the rotating disk 4. A sensor housing mounting seat 5 is installed on each station. The two sets of inner core conveying devices correspond to the sensor housing mounting seats 5 on the lower and left sides, respectively, so as to facilitate the synchronous installation of the sensor inner core. The other upper and right sensor housing mounting seats 5 are used to unload the assembled sensors.

[0033] See Figure 5The sensor housing mounting base 5 is movably mounted on the rotating disk 4 via a shaft and bearings. The tail end of the sensor housing mounting base 5 has a connecting rod that passes through the rotating disk 4. A telescopic cylinder 16 is fixed on the rotating disk bracket 3. The telescopic cylinder 16 drives the motor mounting plate 17 to move back and forth, pushing the motor 18 fixed on the motor mounting plate 17 outward, so that the bushing 19 on the motor 18 mates with the connecting rod. The end of the bushing 19 is a concave hexagonal threaded sleeve, and the tail end of the connecting rod is a hexagonal nut that mates with the concave hexagonal threaded sleeve of the bushing 19. After the two are mated, the motor 18 can drive the sensor housing mounting base 5 to rotate, so that the sensor housing installed in the sensor housing mounting base 5 can rotate, which facilitates the assembly of the sensor housing with the sensor core ejected by the ejector pin 15.

[0034] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0035] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0036] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An ultrasonic wind speed and direction sensor inner core press-in device, comprising a frame (1), and a work platform (2) above the frame (1), characterized in that: The work platform (2) is fixed with a rotating disc support (3), the rotating disc support (3) is installed with a rotatable disc (4), the rotatable disc (4) is installed with a plurality of sensor shell placing seats (5), and the work platform (2) is further installed with an inner core conveying device.

2. The ultrasonic wind speed and direction sensor inner core press-in device according to claim 1, characterized in that: The inner core conveying device comprises a vibrating feeding disc (6) fixedly installed with the work platform (2), a material guiding frame (7) fixed through a support is connected in front of the vibrating feeding disc (6), the front end of the material guiding frame (7) is an end plate (9), a pushing cylinder (10) is fixed on one side of the end plate (9), a pressing plate (11) is fixed on the other side, the side of the pressing plate (11) close to the pushing cylinder (10) has a gap with the end plate (9), and a material pushing cylinder (8) is installed on the inner side of the end plate (9).

3. The ultrasonic wind speed and direction sensor inner core press-in device according to claim 2, characterized in that: The pushing rod of the pushing cylinder (10) is fixed with a pushing plate (12), the pushing plate (12) can be inserted into the gap between the pressing plate (11) and the end plate (9), and the outer side of the pressing plate (11) has an opening (13).

4. The ultrasonic wind speed and direction sensor inner core press-in device according to claim 3, characterized in that: The material pushing cylinder (8) is fixed on the end plate (9) through a connecting frame (14), the ejector pin (15) of the material pushing cylinder (8) is located on the same straight line with the opening (13).

5. The ultrasonic wind speed and direction sensor inner core press-in device according to claim 4, characterized in that: The inner core conveying device is two groups, the height of the ejector pin (15) is equal to the sensor shell in the sensor shell placing seat (5).

6. The ultrasonic wind sensor inner core press-in device according to claim 5, characterized in that: The surface of the rotating disc support (3) is fixed with a telescopic cylinder (16), the telescopic rod of the telescopic cylinder (16) is fixedly connected with a motor mounting plate (17), the inner side of the motor mounting plate (17) is fixed with a motor (18), the rotating shaft of the motor (18) is fixedly connected with a shaft sleeve (19), the sensor shell placing seat (5) is movably installed on the rotatable disc (4) through the shaft, and the tail end of the sensor shell placing seat (5) has a connecting rod matched with the shaft sleeve (19).