Machining mechanism of wind turbine blade root end machining equipment

Abstract

The utility model relates to the technical field of wind turbine blade root end machining, and provides a wind turbine blade root end machining equipment machining mechanism which comprises a rotating mechanism and a machining mechanism, the rotating mechanism comprises a disc and a fixing support, the disc is arranged at the front end of the rotating mechanism, and the fixing support is arranged at the front end of the disc. The front end of the fixing support is provided with a machining mechanism, the machining mechanism is composed of an axial unit, a radial unit and a cutting and grinding unit, and through the combined action of the horizontal direction X, the vertical direction Y and the rotating mechanism, accurate control over the machining positions of the axial unit and the radial unit is achieved; and the circular motion of the cutting and grinding unit is accurately realized. According to the design improvement, the accuracy of the position degree of the machined axial hole and the machined radial hole is effectively guaranteed, the machining precision is greatly improved, the machining of the root end of the blade can better meet the assembly and operation requirements of a wind turbine, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine blade root end processing technology, and in particular to a processing mechanism for wind turbine blade root end processing equipment. Background Technology

[0002] With the development of the wind power industry, the requirements for blade size, precision, and performance are constantly increasing. Traditional wind turbine blade root end processing equipment has many shortcomings in terms of processing precision, processing environment control, and processing flexibility.

[0003] In terms of machining accuracy, existing equipment has difficulty in achieving precise control over the position of axial and radial holes, which may lead to poor fit when the blade root is connected to the hub, affecting the operational stability and safety of the wind turbine and reducing power generation efficiency.

[0004] In terms of processing environment control, previous equipment lacked effective measures for handling waste chips and dust. Severe waste chip splattering during processing not only threatens the safety and health of operators but also accelerates the wear and tear of equipment components, increasing maintenance costs. Simultaneously, dust generated from cutting and grinding accumulates inside the equipment, affecting its normal operation and shortening its lifespan.

[0005] In terms of processing flexibility, the structural design of traditional processing equipment is not reasonable enough, the collaborative working ability of each processing unit is poor, and it is difficult to adapt to the root end processing requirements of wind turbine blades of different specifications and types, which limits the application scope of the equipment and increases the equipment procurement and operating costs of enterprises. Utility Model Content

[0006] The purpose of this utility model is to provide a processing mechanism for wind turbine blade root end processing equipment. By using this device, the above-mentioned problems can be solved.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a processing mechanism for a wind turbine blade root end processing equipment, comprising a rotating mechanism and a processing mechanism. The rotating mechanism includes a disc and a fixed support. The front end of the rotating mechanism is provided with a disc, the front end of the disc is provided with a fixed support, and the front end of the fixed support is provided with a processing mechanism. The processing mechanism is composed of an axial unit, a radial unit and a cutting and grinding unit.

[0008] Preferably, an axial unit is provided on the left side of the front end of the fixed bracket. The axial unit includes a fixed seat fixed to the left side of the front end of the fixed bracket, a movable seat on the top of the fixed seat, a hydraulic telescopic rod on the bottom of the movable seat, the hydraulic telescopic rod being installed on the fixed seat and used to push the movable seat to move, a drive motor on the top of the movable seat, an axial drill bit at the front end of the bottom of the drive motor, a sleeve covering the axial drill bit, and push rods on both sides of the top of the movable seat, the front ends of the push rods being connected to the two sides of the sleeve respectively.

[0009] Preferably, a radial unit is provided on the right side of the front end of the fixed bracket. The radial unit includes a fixed seat two fixed to the right side of the front end of the fixed bracket. A movable seat two is provided at the front of the fixed seat two. A hydraulic telescopic rod two is provided at the rear end of the movable seat two. The hydraulic telescopic rod two is installed on the fixed seat two and is used to push the movable seat two to move. A drive motor two is provided at the front of the movable seat two. A radial drill bit is provided on one side of the drive motor two. A housing two is sleeved on the outside of the radial drill bit. Push rod two is provided at the upper and lower ends of the front of the movable seat two. The front ends of the push rod two are respectively connected to the upper and lower ends of the housing two.

[0010] Preferably, a cutting and grinding unit is provided at the bottom of the fixed bracket. The cutting and grinding unit includes a drive motor three installed at the bottom of the fixed bracket. A cutting disc is provided on the shaft of the drive motor three. A housing one is provided on the top of the cutting disc. A connecting pipe is provided on one side of the top of the housing one. The connecting pipe is connected to the inside of the housing one. A grinding disc is provided at the middle position of the front end of the cutting disc. A housing two is provided outside the grinding disc. The housing two is fixedly connected to the housing one. An external pipe is connected to the top of the housing two.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model provides a processing mechanism for wind turbine blade root end processing equipment. Through the combined action of the horizontal X-axis, vertical Y-axis, and rotation mechanism, it achieves precise control over the processing positions of axial and radial units, as well as accurate realization of the circumferential motion of the cutting and grinding unit. This design improvement effectively ensures the accuracy of the position of the processed axial and radial holes, significantly improves processing precision, and enables the processing of blade root ends to better meet the assembly and operation requirements of wind turbines, thereby improving product quality.

[0013] 2. The present invention provides a processing mechanism for wind turbine blade root end processing equipment, in which a sleeve is provided outside both the axial drill bit of the axial unit and the radial drill bit of the radial unit, which are pushed to the end of the drill bit by push rods. This ingenious design effectively prevents the splashing of waste chips during processing, not only improving the processing environment and reducing cleaning work, but also reducing the wear of waste chips on equipment parts and the potential hazards to operators.

[0014] 3. This utility model provides a processing mechanism for wind turbine blade root end processing equipment. The connecting pipe and external pipe of the cutting and grinding unit can be connected to a dust extraction device, which can promptly extract dust generated during cutting and grinding. This improvement avoids dust accumulation in the processing area, helps maintain the cleanliness of the equipment interior, extends the equipment's service life, and also reduces adverse effects on the health of operators, ensuring a safe working environment.

[0015] 4. This utility model provides a processing mechanism for wind turbine blade root end processing equipment. The axial unit, radial unit, and cutting and grinding unit of the processing mechanism all adopt a screw-nut pair to drive the processing tool in linear motion, and are bolted to a rotating mechanism disk so as to rotate with it. This structural design allows each unit to work relatively independently yet collaboratively, meeting different processing needs while increasing the flexibility and versatility of the processing mechanism, and can adapt to the root end processing of wind turbine blades of various specifications and types. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a side view of the exploded structure of this utility model;

[0018] Figure 3 This is an exploded view of the overall structure of this utility model;

[0019] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0020] Figure 5 For the present utility model Figure 3 Enlarged structural diagram at point B;

[0021] Figure 6 This is a schematic diagram of the cutting and grinding unit structure of this utility model.

[0022] The following are the annotations in the figure: 8. Rotating mechanism; 9. Machining mechanism; 11. Disc; 111. Fixed bracket; 12. Axial unit; 121. Fixed seat one; 122. Hydraulic telescopic rod one; 123. Movable seat one; 124. Drive motor one; 125. Axial drill bit; 126. Shell one; 127. Push rod one; 13. Radial unit; 131. Fixed seat two; 132. Hydraulic telescopic rod two; 133. Movable seat two; 134. Drive motor two; 135. Radial drill bit; 136. Shell two; 137. Push rod two; 14. Cutting and grinding unit; 141. Drive motor three; 142. Cutting disc; 143. Outer shell one; 144. Connecting pipe; 145. Grinding disc; 146. Outer shell two; 147. Outer pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0025] Combination Figures 1 to 6 As shown, the present invention discloses a processing mechanism for a wind turbine blade root end processing device, comprising a rotating mechanism 8 and a processing mechanism 9. The rotating mechanism 8 includes a disc 11 and a fixed support 111. The disc 11 is provided at the front end of the rotating mechanism 8, and the fixed support 111 is provided at the front end of the disc 11. The processing mechanism 9 is provided at the front end of the fixed support 111. The processing mechanism 9 is composed of an axial unit 12, a radial unit 13 and a cutting and grinding unit 14.

[0026] An axial unit 12 is provided on the left side of the front end of the fixed bracket 111. The axial unit 12 includes a fixed seat 121 fixed to the left side of the front end of the fixed bracket 111. A movable seat 123 is provided on the top of the fixed seat 121. A hydraulic telescopic rod 122 is provided at the bottom of the movable seat 123. The hydraulic telescopic rod 122 is installed on the fixed seat 121 and is used to push the movable seat 123 to move. A drive motor 124 is provided on the top of the movable seat 123. An axial drill bit 125 is provided at the front end of the bottom of the drive motor 124. A sleeve 126 is sleeved on the outside of the axial drill bit 125. Push rods 127 are provided on both sides of the top of the movable seat 123. The front ends of the push rods 127 are respectively connected to the two sides of the sleeve 126.

[0027] A radial unit 13 is provided on the right side of the front end of the fixed bracket 111. The radial unit 13 includes a fixed seat 131 fixed to the right side of the front end of the fixed bracket 111. A movable seat 133 is provided at the front of the fixed seat 131. A hydraulic telescopic rod 132 is provided at the rear end of the movable seat 133. The hydraulic telescopic rod 132 is installed on the fixed seat 131 and is used to push the movable seat 133 to move. A drive motor 134 is provided at the front of the movable seat 133. A radial drill bit 135 is provided on one side of the drive motor 134. A housing 136 is sleeved on the outside of the radial drill bit 135. Push rods 137 are provided at the upper and lower ends of the front of the movable seat 133. The front ends of the push rods 137 are connected to the upper and lower ends of the housing 136, respectively.

[0028] A cutting and grinding unit 14 is provided at the bottom of the fixed bracket 111. The cutting and grinding unit 14 includes a drive motor 141 installed at the bottom of the fixed bracket 111. A cutting disc 142 is provided on the shaft of the drive motor 141. A housing 143 is provided on the top of the cutting disc 142. A connecting pipe 144 is provided on one side of the top of the housing 143. The connecting pipe 144 is connected to the inside of the housing 143. A grinding disc 145 is provided at the middle position of the front end of the cutting disc 142. A housing 2 146 is provided outside the grinding disc 145. The housing 2 146 is fixedly connected to the housing 143. An outer pipe 147 is connected to the top of the housing 2 146.

[0029] Furthermore, the machining mechanism 9 is bolted to the disk 11 of the rotating mechanism 8 and can rotate with the rotating mechanism 8. The machining mechanism 9 is equipped with an axial unit 12, a radial unit 13, and a cutting and grinding unit 14. These units are all mechanisms in which a lead screw and nut pair drives the machining tool to perform linear motion; their differences lie only in the direction of motion.

[0030] The axial drill bit 125 on the axial unit 12 moves parallel to the axis of the rotating mechanism 8, performing machining in the axial direction. Starting the drive motor 124 drives the axial drill bit 125 to rotate. When machining with the axial drill bit 125, the hydraulic telescopic rod 122 pushes the movable seat 123, extending the axial drill bit 125, allowing machining operations to be performed using the rotating axial drill bit 125. During this process, the push rod 127 pushes the sleeve 126 to the end of the axial drill bit 125; the sleeve 126 can, to a certain extent, prevent the axial drill bit 125 from splashing debris during machining. Through the coordinated action of the horizontal X direction, the vertical Y direction, and the rotating mechanism 8, the machining position of the axial unit 12 can be precisely positioned, ensuring the accuracy of the axial hole position.

[0031] The radial unit 13 always moves parallel to the line connecting the pitch circle center of the wind turbine blade and the axis of the rotating mechanism 8. Starting the drive motor 134 drives the radial drill bit 135 to rotate. When machining with the radial drill bit 135, the hydraulic telescopic rod 132 pushes the movable seat 133 to extend the radial drill bit 135, which is then used for machining. The push rod 137 moves the housing 136 to the end of the radial drill bit 135, which helps to prevent debris from flying during machining. Similarly, the combined action of the horizontal (X), vertical (Y), and rotating mechanism 8 ensures the accuracy of the position of the machined radial hole.

[0032] The cutting and grinding unit 14 moves in a circular motion centered on the pitch circle of the wind turbine blade, with the radius of the blade as the radius. Starting the drive motor 141 rotates the cutting disc 142 and the grinding disc 145, thus performing the cutting and grinding process. A dust extraction device is connected to the connecting pipe 144 and the outer pipe 147 to remove dust generated during the cutting and grinding process. This circular motion is achieved through the combined action of the horizontal X direction, the vertical Y direction, and the rotating mechanism 8.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing mechanism for wind turbine blade root end processing equipment, comprising a rotating mechanism (8) and a processing mechanism (9), characterized in that: The rotating mechanism (8) includes a disc (11) and a fixed bracket (111). The front end of the rotating mechanism (8) is provided with a disc (11), the front end of the disc (11) is provided with a fixed bracket (111), and the front end of the fixed bracket (111) is provided with a processing mechanism (9). The processing mechanism (9) is composed of an axial unit (12), a radial unit (13), and a cutting and grinding unit (14).

2. The processing mechanism of the wind turbine blade root end processing equipment according to claim 1, characterized in that: An axial unit (12) is provided on the left side of the front end of the fixed bracket (111). The axial unit (12) includes a fixed seat (121) fixed to the left side of the front end of the fixed bracket (111). A movable seat (123) is provided on the top of the fixed seat (121). A hydraulic telescopic rod (122) is provided at the bottom of the movable seat (123). The hydraulic telescopic rod (122) is installed on the fixed seat (121) and is used to push the movable seat (123) to move. A drive motor (124) is provided on the top of the movable seat (123). An axial drill bit (125) is provided at the front end of the bottom of the drive motor (124). A sleeve (126) is sleeved on the outside of the axial drill bit (125). Push rods (127) are provided on both sides of the top of the movable seat (123). The front ends of the push rods (127) are connected to both sides of the sleeve (126).

3. The processing mechanism of the wind turbine blade root end processing equipment according to claim 2, characterized in that: A radial unit (13) is provided on the right side of the front end of the fixed bracket (111). The radial unit (13) includes a fixed seat two (131) fixed to the right side of the front end of the fixed bracket (111). A movable seat two (133) is provided at the front of the fixed seat two (131). A hydraulic telescopic rod two (132) is provided at the rear end of the movable seat two (133). The hydraulic telescopic rod two (132) is installed on the fixed seat two (131) and is used to push the movable seat two (133) to move. A drive motor two (134) is provided at the front of the movable seat two (133). A radial drill bit (135) is provided on one side of the drive motor two (134). A casing two (136) is sleeved on the outside of the radial drill bit (135). Push rod two (137) is provided at the upper and lower ends of the front of the movable seat two (133). The front ends of the push rod two (137) are connected to the upper and lower ends of the casing two (136) respectively.

4. The processing mechanism of the wind turbine blade root end processing equipment according to claim 3, characterized in that: A cutting and grinding unit (14) is provided at the bottom of the fixed bracket (111). The cutting and grinding unit (14) includes a drive motor three (141) installed at the bottom of the fixed bracket (111). A cutting disc (142) is provided on the shaft of the drive motor three (141). A housing one (143) is provided on the top of the cutting disc (142). A connecting pipe (144) is provided on one side of the top of the housing one (143). The connecting pipe (144) is connected to the inside of the housing one (143). A grinding disc (145) is provided at the middle position of the front end of the cutting disc (142). A housing two (146) is provided outside the grinding disc (145). The housing two (146) is fixedly connected to the housing one (143). An outer pipe (147) is connected to the top of the housing two (146).

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