Sponge processing operation table

By designing a limiting structure and a dust collection component on the sponge processing workbench, the problems of unstable limiting and debris contamination during sponge cutting were solved, thus improving processing efficiency and quality.

CN223961389UActive Publication Date: 2026-03-03JINGZHOU CHENGDA ENVIRONMENTAL PROTECTION MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The existing sponge processing workbench cannot effectively limit the movement of sponges of different sizes, causing deviations during the cutting process, and the debris generated during cutting affects the processing quality.

Method used

The design includes first and second limiting structures. A cylinder drives a U-shaped fixing frame to fit against the sponge surface with a rotating roller, and a servo motor drives a bidirectional lead screw and a fixing rod to move the support plate to limit the sponge. At the same time, a dust collection component is set up to remove debris during cutting through a dust collection pipe and a dust collection hood.

Benefits of technology

It achieves stable positioning of sponges of different sizes, avoids cutting deviation, improves processing quality, and keeps the worktable surface clean to prevent debris from affecting the cutting effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223961389U_ABST
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Abstract

The sponge processing operation table comprises an operation table body, a first supporting frame is arranged at the position, close to the edge of one end, of the top of the operation table body, a second supporting frame is arranged at the position, close to the edge of the other end, of the top of the operation table body, an electric cylinder is installed at the top of the second supporting frame, and the output end of the electric cylinder is connected with a mounting base; the U-shaped fixing frame is driven by the driving air cylinder to move downwards, so that the rotating roller is attached to the surface of the sponge, the two-way lead screw is driven by the driving servo motor to rotate, the two supporting plates move in the opposite directions, and therefore the sponge can be cut off. And the fixing rods drive the mounting frames to move oppositely to limit the sponges, so that the sponges with different sizes and thicknesses can be limited, the sponges are prevented from deviating in the cutting process, and the processing quality is improved.
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Description

Technical Field

[0001] This application relates to the field of sponge processing technology, and in particular to a sponge processing workbench. Background Technology

[0002] Sponges are a common material with wide applications in daily life, such as in the express delivery and furniture industries. Before use, sponges need to be processed. During processing, the sponge should be placed on a workbench for easy handling. A good workbench can improve processing efficiency and quality.

[0003] Some existing sponge processing workbenches cannot limit the movement of sponges of different sizes during use, which leads to deviation during sponge cutting, thereby reducing processing efficiency and quality. In addition, the sponge cutting process generates debris, which also affects the cutting quality. Utility Model Content

[0004] To address the problems mentioned in the background art, this application provides a sponge processing workbench.

[0005] The sponge processing workbench provided in this application adopts the following technical solution:

[0006] A sponge processing workbench includes a main body of the workbench, a first support frame located near one edge of the top of the main body of the workbench, and a second support frame located near the other edge of the top of the main body of the workbench.

[0007] A first limiting structure is installed on the first support frame, and a second limiting structure is also provided at the top of the main body of the operating table located at the bottom of the first support frame;

[0008] An electric cylinder is installed on the top of the second support frame. The output end of the electric cylinder is connected to a mounting base. A drive motor is installed at the bottom of the mounting base. The output end of the drive motor is connected to a cutting blade.

[0009] Preferably, the first limiting structure includes a cylinder installed on the top of the first support frame. The output end of the cylinder passes through a through hole opened on the top of the first support frame and is connected to a U-shaped fixing frame provided at the bottom. A rotating roller is rotatably installed between the inner walls of the two ends of the U-shaped fixing frame.

[0010] Preferably, the top of the first support frame is provided with symmetrical through grooves on both sides of the cylinder, and the slide rod is fixedly connected in the through grooves.

[0011] Preferably, the second limiting structure includes two symmetrical mounting frames installed on the top of the main body of the operating table. Several guide wheels are installed inside the two mounting frames. A fixing rod is also provided on one side of the mounting frame. One end of the fixing rod is connected to one side of the support plate provided on the top of the two symmetrical grooves opened on the top of the main body of the operating table.

[0012] Preferably, a slider is provided on the top of the support plate, one end of which is slidably mounted on a slide rod provided in the top through groove of the first support frame, and a sliding seat is provided on the bottom of the support plate. The sliding seat slides in two grooves opened on the top of the main body of the operating table and is adapted to the bidirectional lead screw rotatably mounted in the groove.

[0013] Preferably, one end of the bidirectional lead screw passes through the groove and is connected to a bearing seat provided on the side wall of the main body of the control panel, and the other end of the bidirectional lead screw passes through the groove and is connected to a servo motor fixedly installed on the other side wall of the main body of the control panel.

[0014] Preferably, the bottom of the second support frame is also provided with a dust collection component. The dust collection component includes two L-shaped connecting rods installed on one side of the mounting base connected to the output end of the electric cylinder. A dust collection hood is installed at the bottom of the two L-shaped connecting rods. A dust collection pipe is connected to one side wall of the dust collection hood, and the other end of the dust collection pipe is connected to a vacuum cleaner installed on the side wall of the dust collection box at the top of the second support frame.

[0015] In summary, this application includes the following beneficial technical effects:

[0016] 1. This utility model is equipped with a first limiting structure and a second limiting structure. The U-shaped fixing frame is driven to move downward by the driving cylinder, so that the rotating roller installed between the U-shaped fixing frames is in contact with the sponge surface. The servo motor drives the bidirectional lead screw to rotate, so that the two support plates move towards each other. The fixing rod set on one side drives the mounting frame connected to one end to move towards each other to limit the sponge. This can limit the sponge of different sizes and thicknesses, prevent the sponge from shifting during the cutting process, and improve the processing quality. At the same time, the guide wheel installed inside the mounting frame can facilitate the movement of the sponge on the main body of the operating table, thus improving the performance.

[0017] 2. This utility model is equipped with a dust collection component. When the cutting blade is cutting, it drives the vacuum cleaner installed on the side wall of the dust collection box. The vacuum cleaner pipe and vacuum hood are used to vacuum the debris generated during cutting, thereby preventing the debris from affecting the cutting quality and keeping the main surface of the worktable clean. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a sponge processing workbench in an embodiment of this application;

[0019] Figure 2 This is a schematic diagram of the first limiting structure in the embodiments of this application;

[0020] Figure 3 This is a schematic diagram of the second limiting structure in the embodiments of this application;

[0021] Figure 4This is a schematic diagram of the rear structure of the second support frame in the embodiments of this application.

[0022] Explanation of reference numerals in the attached drawings: 1. Main body of the operating table; 2. First support frame; 3. Second support frame; 4. Electric cylinder; 5. Drive motor; 6. Cutting blade; 7. Pneumatic cylinder; 8. U-shaped fixing frame; 9. Rotary roller; 10. Slide rod; 11. Mounting frame; 12. Guide wheel; 13. Fixing rod; 14. Support plate; 15. Slider; 16. Sliding seat; 17. Bidirectional lead screw; 18. Servo motor; 19. L-shaped connecting rod; 20. Dust collection hood; 21. Dust collection pipe; 22. Dust collection box. Detailed Implementation

[0023] The following is in conjunction with the appendix Figure 1 —4. This application will be described in further detail.

[0024] This application discloses a sponge processing workbench, including a workbench body 1. A first support frame 2 is provided at the top of the workbench body 1 near one edge. A first limiting structure is installed on the first support frame 2. A second limiting structure is also provided at the bottom of the first support frame 2 at the top of the workbench body 1. A second support frame 3 is provided at the top of the workbench body 1 near the other edge. An electric cylinder 4 is installed at the top of the second support frame 3. The output end of the electric cylinder 4 is connected to a mounting base. A drive motor 5 is installed at the bottom of the mounting base. A cutting blade 6 is connected to the output end of the drive motor 5.

[0025] refer to Figure 2 and Figure 3The first limiting structure includes a cylinder 7 mounted on the top of the first support frame 2. The output end of the cylinder 7 passes through a through hole opened on the top of the first support frame 2 and is connected to a U-shaped fixing frame 8 at the bottom. A rotating roller 9 is rotatably mounted between the inner walls of the two ends of the U-shaped fixing frame 8. Symmetrical through slots are also opened on both sides of the cylinder 7 on the top of the first support frame 2, and a sliding rod 10 is fixedly connected in the through slots. The second limiting structure includes two symmetrical mounting frames 11 mounted on the top of the operating table body 1. Several guide wheels 12 are installed inside the two mounting frames 11. A fixing rod 13 is also provided on one side of the mounting frame 11. One end of the fixing rod 13 is connected to one side of a support plate 14 located on the top of two symmetrical grooves opened on the top of the operating table body 1. A slider 15 is provided on the top of the support plate 14. One end of the slider 15 is slidably mounted on the sliding rod 10 located in the through slot on the top of the first support frame 2. A sliding seat 16 is provided at the bottom of the support plate 14. The sliding seat 16 slides in the two grooves opened on the top of the operating table body 1 and is connected to a bidirectional lead screw 17 rotatably mounted in the groove. The bidirectional lead screw 17 is adapted so that one end protrudes from the groove and is connected to the bearing seat on the side wall of the main body 1 of the operating table. The other end of the bidirectional lead screw 17 protrudes from the groove and is connected to the servo motor 18 fixedly installed on the other side wall of the main body 1 of the operating table. More specifically, the cylinder 7 installed on the top of the first support frame 2 drives the U-shaped fixing frame 8 at the bottom to move downward, so that the rotating roller 9 installed between the U-shaped fixing frames 8 is in contact with the sponge surface. Then, the servo motor 18 drives the bidirectional lead screw 17 to rotate, so that the two sliding seats 16 slide along the slide groove and drive the support plate 14 connected at the top to move. The support plate 14 slides towards each other along the sliding rod 10 in the top through groove of the first support frame 2 through the slider 15 installed at the top. This causes the fixing rod 13 on one side of the support plate 14 to drive the mounting frame 11 connected at one end to move towards each other to limit the two sides of the sponge. This allows for the limitation of sponges of different sizes, preventing displacement during the cutting process. At the same time, the guide wheel 12 installed inside the mounting frame 11 facilitates the movement of the sponge, thus improving the performance.

[0026] refer to Figure 4The bottom of the second support frame 3 is also equipped with a dust collection component. The dust collection component includes two L-shaped connecting rods 19 installed on one side of the mounting base connected to the output end of the electric cylinder 4. A dust collection hood 20 is installed at the bottom of the two L-shaped connecting rods 19. A dust collection pipe 21 is connected to one side wall of the dust collection hood 20. The other end of the dust collection pipe 21 is connected to a vacuum cleaner installed on the side wall of the dust collection box 22 at the top of the second support frame 3. More specifically, when the electric cylinder 4 drives the cutting blade 6 to cut the sponge, the dust collection hood 20 connected to the bottom of the two L-shaped connecting rods 19 moves simultaneously, driving the vacuum cleaner installed on the side wall of the dust collection box 22 at the top of the second support frame 3. The dust collection pipe 21 and the dust collection hood 20 are used to collect the debris generated by the cutting blade 6 during cutting, thereby preventing the debris from affecting the cutting quality and keeping the surface of the main body 1 of the operating table clean and tidy.

[0027] The implementation principle of the sponge processing operating table in this embodiment is as follows: During use, the sponge is placed on top of the operating table body 1. The drive cylinder 7 moves the U-shaped fixing frame 8 downwards, causing the rotating roller 9 mounted between the U-shaped fixing frames 8 to contact the sponge surface. Then, the drive servo motor 18 rotates the bidirectional lead screw 17, causing the two sliding seats 16 to move the support plate 14. The support plate 14 slides towards each other along the sliding rod 10 via the top-mounted slider 15, thereby causing the fixing rod 13 to move the mounting frame 11 towards each other, limiting the movement of the sponge on both sides. It can limit the size of sponges of different sizes and prevent deviation during the cutting process. The drive electric cylinder 4 drives the drive motor 5 fixed at the bottom of the mounting base to move the cutting blade 6 downward to cut the sponge. At the same time, the two L-shaped connecting rods 19 set on one side of the mounting base drive the dust collection hood 20 installed at the bottom to move downward, driving the vacuum cleaner installed on the side wall of the dust collection box 22. Under the action of the suction pipe 21 and the dust collection hood 20, the debris generated during the cutting is sucked into the dust collection box 22, thereby preventing the debris from affecting the cutting quality and keeping the surface of the main body of the operating table 1 clean and tidy.

[0028] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A sponge processing station, characterized by: Comprising The operating table body, the top of the operating table body is provided with a first support frame near one end edge, and the top of the operating table body is provided with a second support frame near the other end edge; The first support frame is provided with a first limiting structure, and the top of the operating table body is provided with a second limiting structure at the bottom of the first support frame; The top of the second support frame is provided with an electric cylinder, the output end of the electric cylinder is connected with a mounting seat, the bottom of the mounting seat is provided with a driving motor, and the output end of the driving motor is connected with a cutting knife.

2. A sponge processing station according to claim 1, characterised in that: The first limiting structure comprises a cylinder mounted on the top of the first support frame, the output end of the cylinder penetrates through the through hole formed in the top of the first support frame and is connected with a U-shaped fixing frame arranged at the bottom, and a rotating roller is rotatably arranged between the inner walls of the two ends of the U-shaped fixing frame.

3. A sponge processing station according to claim 2, wherein: Symmetrical through grooves are formed in the top of the first support frame and located on the two sides of the cylinder, and a sliding rod is fixedly connected in the through grooves.

4. A sponge processing station according to claim 1, characterized in that: The second limiting structure comprises two symmetrical mounting frames arranged on the top of the operating table body, a plurality of guide wheels are arranged in the mounting frames, a fixing rod is arranged on one side of the mounting frame, and one end of the fixing rod is connected with one side of the support plate arranged at the top of the operating table body.

5. A sponge processing station according to claim 4, wherein: A sliding block is arranged on the top of the support plate, one end of the sliding block is slidably arranged on the sliding rod arranged in the through groove in the top of the first support frame, a sliding seat is arranged at the bottom of the support plate, the sliding seat is slidably arranged in the two grooves formed in the top of the operating table body, and is matched with the bidirectional screw rod rotatably arranged in the groove.

6. A sponge processing station according to claim 5, wherein: One end of the bidirectional screw rod penetrates out of the groove and is connected with the bearing seat arranged on the side wall of the operating table body, and the other end of the bidirectional screw rod penetrates out of the groove and is connected with the servo motor fixedly arranged on the other side wall of the operating table body.

7. A sponge processing station according to claim 1, wherein: The bottom of the second support frame is also provided with a dust collection assembly, the dust collection assembly comprises two L-shaped connecting rods arranged on one side of the mounting seat connected with the output end of the electric cylinder, a dust collection cover is arranged at the bottom of the two L-shaped connecting rods, a dust collection pipe is connected with one end of the side wall of the dust collection cover, and the other end of the dust collection pipe is connected with the dust collection machine arranged on the side wall of the dust collection box arranged on the top of the second support frame.