Special die for large hydraulic equipment

Abstract

The utility model belongs to the technical field of application of powder forming hydraulic equipment, and particularly discloses a die special for large hydraulic equipment. Comprising a vertical pedestal, a vertical guide column, an upper pressing plate with a guide hole, a forming hydraulic cylinder, an upper forming pressing head, a forming mold, a vertical square frame, a boss-shaped through groove, a through groove, a jacking air cylinder through groove, a vertical beam, an air cylinder mounting plate, a jacking air cylinder, a transition connecting block, a jacking rod, a forming grinding tool supporting column and the like. Wherein the forming die is arranged at one end of the forming grinding tool supporting column. The powder extrusion forming die has the advantages that the powder extrusion forming die is suitable for efficient, high-quality and safe extrusion forming of powder materials, and meanwhile the problem that deviation exists in the extrusion forming process of a traditional die is solved; a powder forming product of the forming mold can be conveniently taken out and is matched with a manipulator for use; and the whole structure is of a split type detachable design, so that assembly or disassembly and maintenance operation is facilitated, and practicability is achieved.

Description

Technical Field

[0001] This utility model belongs to the field of powder forming hydraulic equipment application technology, specifically relating to a special mold for large hydraulic equipment. Background Technology

[0002] A hydraulic press is a machine that uses liquid pressure to transmit energy and is widely used in molding and processing in industrial production. They generate high pressure through a hydraulic system, applying powerful forces to the workpiece to achieve plastic deformation. Hydraulic presses not only excel in improving production efficiency but also enable high-precision and flexible processing.

[0003] A hydraulic press generally consists of three parts: the main machine, the power system, and the hydraulic control system. It is a machine that uses the static pressure of a liquid to process products made of metal, plastic, rubber, wood, powder, etc. It is commonly used in pressing and forming processes, such as forging, stamping, cold extrusion, straightening, bending, flanging, deep drawing of thin plates, powder metallurgy, press fitting, etc.

[0004] A mold is a tool used to shape a blank into a part with a specific shape and size under the action of external force. It is widely used in blanking, die forging, cold heading, extrusion, powder metallurgy pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, ceramics and other products.

[0005] Currently, powder forming dies used in large hydraulic equipment suffer from extrusion offset during use, affecting the quality of the finished powder product. In addition, the vertical unidirectional pressure also results in low extrusion forming efficiency. Furthermore, powder formed products also suffer from inconvenient unloading and demolding.

[0006] In view of the above problems, this utility model provides a special mold for large hydraulic equipment. Utility Model Content

[0007] Purpose of the utility model: The purpose of this utility model is to address the shortcomings of the existing technology by providing a special mold for large hydraulic equipment, thereby solving the problems existing in the current use of powder molding molds in the background technology.

[0008] Technical Solution: This utility model provides a special mold for large hydraulic equipment, including a vertical base, two sets of vertical guide columns, an upper pressure plate with guide holes, a forming hydraulic cylinder, an upper forming pressure head, and a forming mold. A vertical square frame is provided on the symmetrical centerline end face of the vertical base. A boss-shaped through groove is provided in the upper symmetrical centerline end face of the vertical square frame. A through groove is provided in the lower symmetrical centerline end face of the vertical square frame. A lifting cylinder through groove is provided within the symmetrical centerline of the vertical base and below the through groove. Two sets of vertical beams are provided on the lower end face of the vertical base and outside the lifting cylinder through groove. A cylinder mounting plate is provided at one end of each of the two sets of vertical beams. A lifting cylinder is provided on the cylinder mounting plate. A transition connecting block is provided at one end of the lifting cylinder. A lifting rod is provided at one end face of the transition connecting block. A forming mold support column is provided within the boss-shaped through groove. The forming mold is located at one end of the forming mold support column.

[0009] The large hydraulic equipment special mold of this technical solution also includes two sets of through-holes symmetrically arranged in the four corners of the upper part of the vertical square frame and located in the boss-shaped through-hole layer, and vertical guide rods arranged through-holes on the vertical square frame, and upper and lower perforated limiting plates respectively arranged at both ends of the vertical guide rods, and upper and lower nuts fixing the upper and lower perforated limiting plates to both ends of the vertical guide rods, and forming mold support column through-holes and lifting rod through-holes respectively arranged in the upper and lower perforated limiting plates.

[0010] In this technical solution, the special mold for large hydraulic equipment also includes a boss-shaped lifting block set on one end face of the lifting rod.

[0011] In this technical solution, the upper perforated limiting plate and the lower perforated limiting plate are configured as quadrilateral plate structures or circular plate structures of the same size.

[0012] Compared with the prior art, the beneficial effects of this utility model of a special mold for large hydraulic equipment are as follows: 1. It is suitable for efficient, high-quality and safe extrusion molding of powder materials, while solving the offset problem existing in the traditional mold extrusion molding process; 2. After the powder product is extruded, it is easy to quickly lift the molding die support column and the molding die, so as to realize the convenient removal of the powder molded product from the molding die, and it is compatible with the use of robotic arms; 3. The overall structure is a split and detachable design, which is convenient for assembly or disassembly and maintenance operations, and has strong practicality. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the main structure of a special mold for large hydraulic equipment according to this utility model;

[0015] Figure 2 This is a schematic diagram of the split structure of a special mold for large hydraulic equipment according to this utility model;

[0016] Figure 3 This is a top view schematic diagram of the forming mold, through hole, and boss-type through groove of a special mold for large hydraulic equipment according to this utility model.

[0017] Figure 4 This is a top view of the lower perforated limiting plate and the through hole of the lifting rod of a special mold for large hydraulic equipment according to this utility model.

[0018] Figure 5 This is a top view schematic diagram of the upper hole limiting plate and the through groove of the forming mold support column of a special mold for large hydraulic equipment according to this utility model.

[0019] The following are the labels in the diagram: 100-Vertical platform, 101-Vertical guide column, 102-Upper pressure plate with guide hole, 103-Forming hydraulic cylinder, 104-Upper forming pressure head, 105-Forming mold, 106-Through groove, 107-Through hole, 108-Vertical guide rod, 109-Upper limiting plate with hole, 110-Lower limiting plate with hole, 111-Upper nut, 112-Lower nut, 113-Through groove of forming mold support column, 114-Forming mold support column, 115-Forming mold, 116-Through hole of lifting rod, 117-Boss-type lifting block, 118-Boss-type through groove, 119-Through groove of lifting cylinder, 120-Cylinder mounting plate, 121-Vertical beam, 122-Lifting cylinder, 123-Transition connecting block, 124-Lifting rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1

[0022] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The mold shown is a special mold for large hydraulic equipment, including a vertical base 100, two sets of vertical guide columns 101, an upper pressure plate with guide holes 102, a forming hydraulic cylinder 103, an upper forming pressure head 104, and a forming mold 115.

[0023] A vertical square frame 105 is provided on the end face of the symmetrical center line of the vertical base 100.

[0024] A boss-shaped through groove 118 is provided inside the end face of the upper symmetrical center line of the vertical square frame 105.

[0025] A through groove 106 is provided in the lower symmetrical center line end face of the vertical square frame 105.

[0026] A lifting cylinder through groove 119 is provided within the symmetrical center line of the vertical platform 100 and below the through groove 106.

[0027] Two sets of vertical beams 121 are provided on the lower end face of the vertical platform 100, and on the outer layer of the lifting cylinder through slot 119.

[0028] A cylinder mounting plate 120 is provided at one end of each of the two sets of vertical beams 121.

[0029] A lifting cylinder 122 is provided on the cylinder mounting plate 120.

[0030] A transition connecting block 123 is provided at one end of the lifting cylinder 122.

[0031] A lifting rod 124 is provided on one end face of the transition connecting block 123.

[0032] A mold support column 114 is provided inside the boss-shaped through groove 118;

[0033] The forming mold 115 is located at one end of the forming mold support column 114.

[0034] The working principle is as follows:

[0035] (1) The powder material is placed in the molding mold 115;

[0036] (2) After starting the lifting cylinder 122, the transition connecting block 123 presses up the lifting rod 124 in conjunction with the lifting cylinder until one end of the lifting rod 124 contacts the bottom surface of the forming mold support column 114.

[0037] (3) After the molding hydraulic cylinder 103 is started, the upper pressure plate 102 with guide hole is linked with the upper molding head 104 to press down and press the powder material in the molding mold 115 to form. After the pressing is completed, the molding hydraulic cylinder 103 is reset.

[0038] (4) Start the lifting rod 124 to continue pressing up, lift up the molding mold support column 114 and the molding mold 115, and take out the molded powder material product from the molding mold 115 or clamp it out by the robot. Example 2

[0039] Based on Embodiment 1, the special mold for large hydraulic equipment also includes two sets of through holes 107 symmetrically arranged in the four corners of the upper part of the vertical square frame 105 and located on the outer layer of the boss-shaped through groove 118, and a vertical guide rod 108 arranged on the vertical square frame 105 through the through holes 107, and an upper perforated limiting plate 109 and a lower perforated limiting plate 110 respectively arranged at both ends of the vertical guide rod 108, and an upper nut 111 and a lower nut 112 fixing the upper perforated limiting plate 109 and the lower perforated limiting plate 110 to both ends of the vertical guide rod 108, and a forming mold support column through groove 113 and a lifting rod through hole 116 respectively arranged in the upper perforated limiting plate 109 and the lower perforated limiting plate 110.

[0040] The forming mold support column 114 is configured as a three-stage stepped type. The upper part of the forming mold support column 114 is engaged with the lower end face of the forming mold support column through groove 113. The lifting rod 124 reciprocates vertically within the lifting rod through hole 116. Example 3

[0041] Based on Embodiment 1 or Embodiment 2, the special mold for large hydraulic equipment also includes a boss-shaped lifting block 117 disposed on one end face of the lifting rod 124.

[0042] The boss-shaped lifting block 117 abuts against the bottom end face of the forming mold support column 114.

[0043] In addition, the upper perforated limiting plate 109 and the lower perforated limiting plate 110 are preferably set as quadrilateral plate structures or circular plate structures of the same size to ensure the vertical stability of the vertical guide rod 108.

[0044] In this large hydraulic equipment special mold, the vertical base 100, two sets of vertical guide columns 101, upper pressure plate with guide holes 102, forming hydraulic cylinder 103, upper forming pressure head 104, vertical guide rod 108, forming mold support column 114 and forming mold 115 are all conventional components or equipment, which will be described in detail in this application.

[0045] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0046] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A special mold for large hydraulic equipment, comprising a vertical base (100), two sets of vertical guide columns (101), and an upper belt. The guide hole pressure plate (102), forming hydraulic cylinder (103), upper forming pressure head (104), and forming mold (115) are characterized by: A vertical square frame (105) is provided on the end face of the symmetrical center line of the vertical base (100). The upper symmetrical center line end face of the vertical square frame (105) is provided with a boss-shaped through groove (118). A through groove (106) is provided in the lower symmetrical center line end face of the vertical square frame (105). A lifting cylinder through groove (119) is provided within the symmetrical center line of the vertical platform (100) and below the through groove (106). The lower end face of the vertical platform (100) and the outer layer of the lifting cylinder through groove (119) are provided with two sets of vertical beams (121). A cylinder mounting plate (120) is provided at one end of each of the two sets of vertical beams (121). A lifting cylinder (122) is provided on the cylinder mounting plate (120). A transition connecting block (123) is provided at one end of the lifting cylinder (122). A lifting rod (124) is provided on one end face of the transition connecting block (123). A mold support column (114) is provided inside the boss-shaped through groove (118). The forming mold (115) is located at one end of the forming mold support column (114).

2. The special mold for large hydraulic equipment according to claim 1, characterized in that: The large hydraulic equipment special mold also includes two sets of through holes (107) symmetrically arranged in the upper four corners of the vertical square frame (105) and located on the outer layer of the boss-shaped through groove (118), and a vertical guide rod (108) arranged on the vertical square frame (105) through the through holes (107), and an upper hole-type limiting plate (109) and a lower hole-type limiting plate (110) respectively arranged at both ends of the vertical guide rod (108), and an upper nut (111) and a lower nut (112) fixing the upper hole-type limiting plate (109) and the lower hole-type limiting plate (110) to both ends of the vertical guide rod (108), and a forming mold support column through groove (113) and a lifting rod through hole (116) respectively arranged in the upper hole-type limiting plate (109) and the lower hole-type limiting plate (110).

3. The special mold for large hydraulic equipment according to claim 2, characterized in that: It also includes a boss-shaped lifting block (117) set on one end face of the lifting rod (124).

4. A special mold for large hydraulic equipment according to claim 2, characterized in that: The upper perforated limiting plate (109) and the lower perforated limiting plate (110) are configured as quadrilateral plate structures or circular plate structures of the same size.

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